Hainbuch MANDO T211 Operating Instructions Manual Download Page 1

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Operating instructions

[incl. installation manual]

MANDO Adapt T211

Summary of Contents for MANDO T211

Page 1: ...Operating instructions incl installation manual MANDO Adapt T211 EN...

Page 2: ...MANDO Adapt T211 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Page 3: ...16 2 5 Particular hazards 17 2 6 Other safety instructions 19 2 7 Screws 21 2 8 Functionality 22 2 9 Environmental protection 22 3 Technical data 23 3 1 General information 23 3 2 Performance values...

Page 4: ...f the product 43 7 6 4 Installation of the adaptation clamping device 44 7 7 Installation of the clamping element 47 7 8 Installation of the changing parts 49 7 8 1 Installation of the variant x times...

Page 5: ...3 11 4 Visual inspection 77 11 5 Lubricating the product 78 11 6 Use of lubricants 78 12 Disposal 79 13 Faults 80 13 1 Procedure with faults 80 13 2 Fault table 81 13 3 Unlocking the adaptation clampi...

Page 6: ...g conditions 26 Table 3 Nomenclature application limits 28 Table 4 Maximum workpiece mass 29 Table 5 Screw tightening torques metric control threads 38 Table 6 Screw tightening torques for aluminum co...

Page 7: ...tion of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and co...

Page 8: ...people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3...

Page 9: ...e General Terms Conditions of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protec...

Page 10: ...ure of the prod uct or the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of t...

Page 11: ...MANDO Adapt T211 General Order hotline 49 7144 907 333 11 1 8 Warranty terms The warranty terms are included in the manufacturer s Gen eral Terms Conditions of Business...

Page 12: ...t The operator is wholly and solely responsible for any resultant personal injury and or damage to materials Excepted from this are changing parts that HAINBUCH ap proved explicitly for autonomous mac...

Page 13: ...ING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away from the working area If in doubt speak to people and direct them to le...

Page 14: ...ians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled in...

Page 15: ...us situations WARNING Serious injuries caused by misuse of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use with compatible products Only use for the type of u...

Page 16: ...e examples of unintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tecti...

Page 17: ...anual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact...

Page 18: ...cidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by par...

Page 19: ...injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious in...

Page 20: ...chine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamp...

Page 21: ...rews WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in correctly poor handling Do not open the screws secured with sealing lac quer Screws and th...

Page 22: ...or incorrect dis posal of environmentally hazardous substances If environmentally hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the releva...

Page 23: ...4 0 125 0 x 94 0 7000 10 42 10 1 65 3 3 3 6 129 0 x 119 0 144 0 x 119 0 6000 80 4 7 150 0 x 119 0 5500 100 8 2 9 0 183 0 x 94 0 215 0 x 94 0 5000 1 52 26 38 2 5 1 5 0 4 0 3 2 3 2 4 119 0 x 119 0 125 0...

Page 24: ...5 5 4 5 7 129 0 x 174 0 144 0 x 174 0 6000 35 150 10 1 80 6 7 150 0 x 174 0 5500 100 10 2 11 2 183 0 x 184 0 215 0 x 184 0 5000 suitable for TOPlus mini pull back suitable for TOPlus combi pull back T...

Page 25: ...cation status and level of contami nation of the product see Maintenance schedule chap ter The achievable clamping forces resulting from actuating forces must be checked at regular intervals For this...

Page 26: ...Serious injuries caused by workpieces being ejected centrifugally after a loss of clamping power Never rotate the product without a workpiece in stalled When several clamping points are involved clam...

Page 27: ...it clamps the workpiece that is to be machined The workpiece end stop is secured to the clamping device The clamping device functions on the pull back principle When clamping the clamping element perf...

Page 28: ...order confirmation Any other fields of application require the explicit approval of the manufacturer The clamping device is used for the internal clamping of workpieces 5 2 Limits of use Limits are se...

Page 29: ...andard size Maximum workpiece mass Horizontal application Vertical ap plication 3 5 XXS 0 5 0 7 3 5 to 4 5 XS 3 5 4 5 to 7 0 S 6 8 7 0 to 11 9 0 12 18 11 9 to 15 2 1 25 37 15 2 to 22 0 2 35 52 22 0 to...

Page 30: ...en select ing the clamping force The centrifugal force can be determined on the basis of the following formula 30 2 Simultaneous machining for example through the use of several tools also need to be...

Page 31: ...g gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hoo...

Page 32: ...kaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt im...

Page 33: ...from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items ar...

Page 34: ...k the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapt...

Page 35: ...working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the sys...

Page 36: ...the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut injuries caused by sharp e...

Page 37: ...urfaces Pay attention to notes about lubricants see Use of lub ricants chapter Avoid too much lubricant on the locating face because this can cause face run out errors Apply grease to the sealing elem...

Page 38: ...130 M16 220 300 M20 400 550 M24 600 800 Table 5 Screw tightening torques metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing alum...

Page 39: ...g device INFORMATION Before installation of the adaptation clamping device the base end stop must be removed from the basic clamping device 2 Remove the changing parts from the basic clamping de vice...

Page 40: ...ctu ating element coupling element is suitable 7 6 2 Function check of the coupling range of the product Check that the coupling range function on the product 1 Tighten the tension bolt firmly home in...

Page 41: ...ghten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 4 Screw the tension bolt into the product and tighten to the specified tightening torque se...

Page 42: ...of the coupling slider 6 Check the test dimension on all coupling sliders Once the tension bolt is fully screwed in do not go below the minimum dimension see table for minimum dimension of the couplin...

Page 43: ...ion of the product The product is supplied in assembled condition The following preparatory steps are needed to install the product 1 Unfasten and remove the tension bolt To do this secure the ejector...

Page 44: ...down the adaptation clamping device on the basic clamping device so that the hole pattern on the basic clamping device and the adaptation clamping devices are aligned For this the surfaces of the cla...

Page 45: ...prevents the ejector ring from drop ping 8 Fit the ejector ring to the product so that the grooves on the ejector ring are aligned with the ejector pins If a clamping element is to be installed procee...

Page 46: ...ension bolt being ejected centrifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 9 Screw...

Page 47: ...Before installing the clamping element install the changing part if necessary otherwise it can no longer be installed 1 As described in the Preparation of the machine for in stallation chapter prepar...

Page 48: ...ifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 4 Screw the tension bolt into the prod...

Page 49: ...end stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the relevant changing parts INFORM...

Page 50: ...7 8 1 Installation of the variant x times with axial screw connection 1 Place the changing part onto the product 2 Screw in the changing part fixing screws on the chang ing part and tighten to the sp...

Page 51: ...net is in accordance with the variant with an x times axial screw connection see Installation of x times variant with axial screw connection After initial installation the changing part fixing screws...

Page 52: ...MANDO Adapt T211 Installation 52 Order hotline 49 7144 907 333 3 Screw in the changing part fixing screws and tighten to the specified tightening torque see Screw tightening torques chapter...

Page 53: ...regular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool...

Page 54: ...with cooling lubricants and or when using tools with internal flushing ensure that the cooling lubricant is cleaned processed and that it contains no particles measuring 100 microns filtered with a me...

Page 55: ...rve and axial release stroke must be added together see General information chapter 8 3 Tests NOTE Serious damage to or destruction of the machine tool and the workpiece caused by damaged in complete...

Page 56: ...nt 8 4 Workpiece DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in sufficient Never utilize the full clamping reserve Do not exceed the permitted...

Page 57: ...ter a collision In the event of a collision the product and its components must be checked for cracks and damage before being used again For this remove the product from the machine see Re moval of th...

Page 58: ...hed back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear th...

Page 59: ...arts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear fro...

Page 60: ...rts in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WAR...

Page 61: ...onnection A1 Fixing screws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial scr...

Page 62: ...T211 Removal 62 Order hotline 49 7144 907 333 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off...

Page 63: ...Removal of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on...

Page 64: ...MANDO Adapt T211 Removal 64 Order hotline 49 7144 907 333 3 Take the changing part off the product...

Page 65: ...g bushing clamping element C Tension bolt 1 As described in the Preparing the machine for re moval chapter prepare for the following steps 2 Move the clamping device into release position 3 Unfasten a...

Page 66: ...uct If a different clamping element is to be installed proceed with installation of the clamping element see Installation of the clamping element chapter If the product is to be removed proceed with r...

Page 67: ...uct and tighten to the specified tightening torque see nomenclature 5 Screw the tension bolt into the product and tighten to the specified tightening torque see nomenclature 10 5 Removal of the produc...

Page 68: ...must be re moved see Removal of the clamping element chapter 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic c...

Page 69: ...oval Order hotline 49 7144 907 333 69 6 Remove the adaptation clamping device from the basic clamping device 7 Fit the ejector ring to the product so that the grooves on the ejector ring are aligned w...

Page 70: ...sion bolt being ejected centrifugally if tightening torque is incor rect Always tighten the tension bolt down into the product and tighten to the specified tightening torque see nomenclature 8 Screw t...

Page 71: ...vals of the product at all times It is essential to check the maintenance status of the product at regular intervals with a structural clamping force measurement CAUTION Health risks caused by incorre...

Page 72: ...isual inspection of the rubber on the CENTREX ring and on the locating taper for wearing points nicks and cracks see Visual inspection chapter Visual inspection of rubber on clamping element for signs...

Page 73: ...ring locking pin F Coupling slider F1 Coupling slider springs G Adapter G1 Fixing screws adapter G2 Springs adapter G3 Elastomer press off springs adapter H Ejector pins WARNING Eye injuries and cuts...

Page 74: ...g elements do not fall out or get damaged during installation removal and apply a thin coat of grease if necessary Cleanliness of the relevant limit stop and guide diameter are essential for achieving...

Page 75: ...ricate during assembly see Lubricating the product chapter Pay attention to the following dur ing assembly Replace worn or damaged fixing screws Tighten all fixing screws to the specified tightening t...

Page 76: ...e third of the end of the coupling slider springs in lubricant 2 Set up the coupling slider springs obliquely in the cou pling slider grooves with the help of the lubricant adher ing to them 3 Install...

Page 77: ...r cracks and damage in particular on the clamping and end stop surfaces The rubber on the clamping element also needs to be exam ined for cracks and signs of damage The rubber on the CENTREX ring also...

Page 78: ...consumed or surplus grease and dispose of it in accordance with lo cally enforceable legislative provisions 3 After lubrication perform the entire stroke several times 11 6 Use of lubricants To achiev...

Page 79: ...us substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal s...

Page 80: ...apital equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the ma...

Page 81: ...see Unlocking the adaptation clamping device manually chapter Skilled special ist The coupling slid ers do not move automatically Clean the adaptation clamping de vice Skilled special ist Clamping for...

Page 82: ...clamping force to the level applicable for the adaptation clamping device and the work piece Check the workpiece material Indentations on the clamping surface Clamping force is too high Reduce the cla...

Page 83: ...g device 4 Complete the removal of the adaptation clamping device see Removal of the product chapter 5 Install the basic clamping device see operating instruc tions for the basic clamping device 6 Cle...

Page 84: ...er a fault has been remedied After the fault has been remedied perform the following steps to recommission it 1 Reset the emergency stop equipment 2 Acknowledge the fault on the control unit of the ma...

Page 85: ...333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you ar...

Page 86: ...ety 35 Intended use 14 K Key to symbols 7 L Layout 27 Liability 9 Limits of use 28 Lubricants 22 78 M Maintenance schedule 72 Misuse 15 O Operating conditions 26 P Packaging 33 Performance values 25 P...

Page 87: ...MANDO Adapt T211 Order hotline 49 7144 907 333 87 T Technical data 23 Tests 55 Transport inspection 32 Transportation internal 33 Type designation 26 U Unpacking 33 Use 28 W Warranty 11...

Page 88: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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