Hach Ultra ORBISPHERE 510 Operator'S Manual Download Page 130

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Specifications - Orbisphere 510/511/512 Analyzers

Operator Manual

ORBISPHERE

13.3 Operating Conditions

13.4 Power Supply

13.5 General Specifications

13.6 Communication

Operating temperature

limits

-5°C to +50°C - 1 channel instrument
-5°C to +45°C - 2 channel instrument
-5°C to +40°C - 3 channel instrument

Storage temperature

limits

-20°C to +70°C

Operating humidity
limits

0 to 95% non condensing relative humidity

Operating altitude

From 0 to 2,000 m. (6,550 ft.) above sea level

EMC requirements

EN61326:1997 /A1:1998 /A2:2001 /A3:2003

Note:

The wall mount instrument is a Class A product. In a domestic
environment this product may cause radio interference in which
case the user may be required to take adequate measures.

CE compliance

EN61010-1: 2001 Directive 73/23/EEC

Safety rating

ETL, conforming to UL 61010-1 and CSA 22.2 No. 61010-1

Enclosure ratings

IP 65

Totally protected against dust.

Protected against low pressure jets of water from all directions

Note:

For table models, IP 65 is applicable only when a cable is connected to the ethernet
socket.

Wall mount and panel

mount versions

Universal 100 VAC to 240 VAC @ 50/60Hz - 40VA
10 to 30 VDC - 30W

Portable versions

5V supplied through an external power supply

85VAC-264VAC @ 50/60Hz - 25VA

Optional:

Battery pack with 4hour autonomy (charge in 6 hours)

Battery charge level indicated on display

Thermal cut off

Protects the electrochemical sensors during hot CIP

• RS-485 or PROFIBUS-DP (optional)
• USB client
• USB host
• Ethernet 10/100 Base-T

Summary of Contents for ORBISPHERE 510

Page 1: ...Operator Manual ORBISPHERE 510 511 512 Revision G 05 11 2008 ...

Page 2: ......

Page 3: ... publique Conformément à la réglementation européenne directive UE 2002 96 EC les utilisateurs de matériel électrique en Europe doivent désormais retourner le matériel usé ou périmé au fabricant pour élimination sans frais pour l utilisateur Remarque Veuillez vous adresser au fabricant ou au fournisseur du matériel pour les instructions de retour du matériel usé ou périmé aux fins d élimination co...

Page 4: ...nationale wetgegeving EU richtlijn 2002 96 EC dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen Nota Als u apparatuur voor recycling terugbrengt moet u contact opnemen met de producent of leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste ver...

Page 5: ...al equipment marked with the above symbol may not be disposed of in European public disposal systems after 12 August 2005 Hach Ultra will offer to take back free of charge to the customer any old unserviceable or redundant analyzers and systems which carry the above symbol and which were originally supplied by Hach Ultra Hach Ultra will then be responsible for the disposal of this equipment In add...

Page 6: ...of electrical and electronic equipment Currently monitoring and control instruments do not fall within the scope of the RoHS Directive however Hach Ultra has taken the decision to adopt the recommendations in the Directive as the target for all future product design and component purchasing Note The following only applies to exports of this product into the People s Republic of China This product ...

Page 7: ...Gland Wiring Instructions 21 1 6 2 Ethernet Connector table version 22 1 6 3 USB B Client Adapter Cable 23 1 7 Connection to Mains Power Supply 24 1 7 1 Power Supply Unit portable instrument 24 1 7 2 Power Supply Connection low voltage instruments 24 1 7 3 Power Supply Connection high voltage instruments 25 1 8 Connections to Electronic Boards 26 1 8 1 Sensor Cable 26 1 8 2 Electronic Boards Conne...

Page 8: ...ment 45 4 1 5 Stop Criteria Configuration portable instrument 46 4 2 Measurement Configuration 47 4 2 1 EC Sensor 47 4 2 2 TC Sensor 47 4 2 3 Measurement Alarms Configuration 48 4 2 4 Measurement Filter Configuration 49 4 2 5 Advanced Configuration 50 4 2 6 Interferences Configuration 51 4 3 Measured Data Storage 53 5 Calibration Menu 5 1 Definitions 57 5 2 EC Gas Sensor Calibration 57 5 2 1 Calib...

Page 9: ...8 6 5 3 None Analog Output 79 7 Communication Menu 7 1 RS 485 Simple Mode Configuration 82 7 1 1 Data Available 83 7 1 2 Example of Use 87 7 2 PROFIBUS DP Communication optional 88 7 2 1 Installation 88 7 2 2 Input Output Data 89 7 3 USB A Port host 94 7 4 HTTP TCP IP 94 7 4 1 Overview 94 7 4 2 PC Interface 95 7 5 Data File Transfer Through the USB Port 97 7 5 1 PC Software Installation 97 7 5 2 M...

Page 10: ... Main Board Info 114 11 6 2 Measurement Board Info 114 11 6 3 Sensor Parameters 115 11 7 Batteries 116 11 8 Software Download 116 11 9 End Application 116 11 10 Channel Activation multichannel versions 116 12 Maintenance and Troubleshooting 12 1 Instrument Maintenance 117 12 2 Troubleshooting 117 12 3 List of Events and Alarms 118 12 4 Storage Handling and Transportation 120 13 Specifications 13 1...

Page 11: ...Orbisphere 510 511 512 Analyzers Table of Contents 5 of 138 Operator Manual ORBISPHERE Appendix A Glossary A 1 Gas Units 131 A 2 Generic Terms and Definitions 132 ...

Page 12: ...6 of 138 Table of Contents Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 13: ... May 2007 Hach Ultra Revision D August 2007 Hach Ultra Revision E December 2007 Hach Ultra Revision F April 2008 Hach Ultra Revision G November 2008 Hach Ultra Safety Conventions WARNING A warning is used to indicate a condition which if not met could cause serious personal injury and or death Do not move beyond a warning until all conditions have been met CAUTION A caution is used to indicate a c...

Page 14: ...ge Safety 50V They should be connected only on apparatus with the same characteristics The instrument must be connected to an electrical system which complies with applicable local regulations All the cables connected to the instrument must be fire resistant type UL94V 1 The operator must read and understand this manual before using the instrument The instrument will not be used as a safety device...

Page 15: ...r indicates that a risk of electrical shock and or electrocution exists and indicates that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier This symbol when noted on the product indicates that the marked item can be hot and should not be touched without care This symbol when noted on the product indicates the presence of devices sensitive t...

Page 16: ...ered trademark of Ausimont U S A Inc Hastelloy is a registered trademark of Haynes International Kynar is a registered trademark of The Pennwalt Corporation Monel is a registered trademark of IMCO Alloys International Inc Saran is a registered trademark of Dow Chemical Co Swagelok is a registered trademark of Swagelok Co Microsoft and Windows are registered trademarks of Microsoft Corporation ...

Page 17: ... dealer immediately You may want to retain the box and other packing material in case you later need to ship the instrument see Storage Handling and Transportation on page 120 Please dispose safely and ecologically of the box and packing material if not stored for future use Please read through this manual thoroughly before carrying out the installation 1 2 Installation Check List To complete the ...

Page 18: ...138 Installation Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE 1 3 Wall Mount and Pipe Mount Instruments 1 3 1 Instrument Dimensions Fig 1 1 Wall Pipe Mount Instrument Dimensions in millimeters ...

Page 19: ...ocking screws with washers through the side slots Adjust the instrument angle for better screen vision and lock both side screws Fig 1 3 Pipe Mount Diagram Assemble the pipe mount bracket to the U bracket using the two screws provided Attach this assembly to the pipe using two clamps not provided as shown on the left The rest of the procedure is similar to the wall mount version pictured above Sli...

Page 20: ...k against the wall Proceed in reverse order to install the cable protection Make sure the 4 pins are securely in place 1 3 4 2 Front Panel Door A square key is provided to open the instrument front panel lock The lock is located on the right side of the instrument bottom panel indicated with the number 12 in Fig 1 6 on the next page The front panel can be easily pivoted to the left as shown in Fig...

Page 21: ...er Supply on page 24 2 USB B client 4 pin connector Use the adapter cable see USB B Client Adapter Cable on page 23 3 Ethernet cable gland 4 Sensor ch 3 cable gland option 5 Sensor ch 2 cable gland option 6 Sensor ch 1 cable gland 7 USB A host connector for mass storage device 8 External pressure sensor cable gland option 9 Input Output 3 cable gland option 10 Input Output 2 cable gland option 11 ...

Page 22: ...16 of 138 Installation Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE 1 4 Panel Mount Instrument 1 4 1 Instrument Dimensions Fig 1 7 Panel Mount Instrument Dimensions in millimeters ...

Page 23: ...ent should go over the four T pins Rotate the 4 fast locking screws on both sides of the front panel and slide it in 5 Rotate the 4 fast locking screws 1 4 turn twice in the lock direction as indicated on the side of the front panel This locks the instrument in place on the four T pins 6 To access the connections inside the instrument remove the instrument housing six screws on the back panel and ...

Page 24: ...nnect the cables to the instrument electronic boards 7 Tighten the cable glands 8 Reinstall the instrument housing 9 Install the instrument in the panel opening Fig 1 10 Panel Mount Connection Panel 1 Power cable The type of connection will vary depending on the instrument specification see Connection to Mains Power Supply on page 24 2 Ethernet cable gland 3 USB A host connector for mass storage d...

Page 25: ...Orbisphere 510 511 512 Analyzers Installation 19 of 138 Operator Manual ORBISPHERE 1 5 Portable Table Instrument 1 5 1 Instrument Dimensions Fig 1 11 Portable Instrument Dimensions in millimeters ...

Page 26: ...dify the display angle to adapt to user positioning as illustrated in Fig 12 1 on page 120 1 5 3 Connection Panel bottom of instrument Fig 1 12 Table Version 1 Sensor ch 1 Lemo 10 connector 2 Sensor ch 2 Lemo 10 connector option 3 Sensor ch 3 Lemo 10 connector option 4 Ethernet Harting RJ Industrial waterproof connector see Ethernet Connector table version on page 22 An adapter cable is available ...

Page 27: ...e the piece of plastic protection from the exposed shielding For other cables strip off external insulation as required and 25 mm of shielding Strip the wires about 8 mm from their ends see illustration below 3 Pass the cable through the nut the rubber gasket and the two washers 4 Pinch the shield so that its entire circumference is pressed between the two washers and pass the cable into the housi...

Page 28: ... wires for insertion into the splicing element according to the PROFInet color code see PROFInet Color Code on page 23 4 Insert the wires into the splicing element up to the end of the wire chambers 5 Push the splicing element onto the RJ 45 data module and engage 6 Put the splicing element and the RJ 45 data module into the IDC assembly tool 7 Press data module and element together with the aid o...

Page 29: ...le Signal Function Wire color RJ 45 pin N TD Transmission Data Yellow 1 TD Transmission Data Orange 2 RD Receiver Data White 3 RD Receiver Data Blue 6 Fig 1 13 USB B Adapter Cable This supplied cable is needed to connect the instrument to a PC Connect to the instrument and connect the USB connector to the USB outlet on the user s PC ...

Page 30: ...ply is with an 8 pin FIXCON connector supplied Connect this to the power cable as per the following instructions Note The earth wire must be longer than the other wires Fig 1 14 Power Supply Unit Connect the power supply unit to the table instrument with the FIXCON connector provided illustrated left Plug the unit into the mains socket Note Power supply unit input requirements 85VAC 264VAC 50 60Hz...

Page 31: ...usively by personnel specialized and authorized to work on electrical installations User supplied power cable specifications 3 wire live neutral and earth cable ø 7mm 9 5mm wire selection 1mm2 AWG18 2 5mm2 AWG14 WARNING Before wiring the connector ensure the user supplied power cable is not connected to the mains power supply Wire the female connector as follows 1 First unscrew the female connecto...

Page 32: ...rd connector Therefore the table instruments require a standard sensor cable while the other versions require a sensor cable with free wires on the instrument end The free wires are connected to the connector J8 on the corresponding measuring board as detailed later in this chapter 1 8 2 Electronic Boards Connectors Connectors P8 on the main board and connectors J7 and J8 on the measurement board ...

Page 33: ...rm relay N C 13 System alarm relay Common Connector P3 Ethernet RJ 45 Connect the wall and panel mount instruments to the local network by passing an ethernet cable through the ethernet cable gland gland location illustrated in Fig 1 6 on page 15 for wall mount and Fig 1 10 on page 18 for panel mount and connecting to the P3 connector illustrated above Note For portable instruments the ethernet co...

Page 34: ... correct measurement board Connecting a TC sensor to an EC measurement board and vice versa will cause irreparable damage to the measurement board Note The colors indicated are the wire colors in the sensor cable Fig 1 19 EC Measurement Board Fig 1 20 TC Measurement Board Fig 1 21 Connector J7 Fig 1 22 Connector J8 J10 J12 and J13 Jumper Settings EC sensors These settings must be correct for model...

Page 35: ...ed 12 EC sensor Not used TC sensor GND 13 Green Input ext press sensor P 14 Yellow Input ext press sensor P 15 White Output ext press sensor 16 Brown Ground GND Connector J8 sensor Note Remember this connector is colored orange for EC sensors and black for TC sensors A1100 EC Sensor 31xxx EC Sensor 31xxxS Smart EC Sensor TC Sensor Cable Sensor Wall Panel Mount LEMO 10 Sensor Portable 1 2 3 4 5 6 7...

Page 36: ...ge gas cylinder with an automatic changeover valve that activates when the first cylinder is empty The use of an Orbisphere Model 29089 gas regulator or similar is also recommended to deliver a constant pressure regulated supply of dry purge gas to the sensor filtered to 40 µm In addition and to prevent any damage to the sensor electronics the use of a purge safety backup unit Orbisphere Model 326...

Page 37: ...hannels The main numeric measurement window continuously displays One to three sensor numeric values One to three measured sensor trends for the last 1 minute to last hour One to three measured sensor data alarm limits and other events One temperature value 2 2 Touch Screen The user interface on the front panel is a 320x240 pixels color display with touch screen To make navigation user friendly th...

Page 38: ...on is a shortcut to the contrast adjustment window See Screen Contrast on page 113 Short cut to the data storage window Number shows the number of measurements currently stored in volatile memory No storage Store once When the buffer is full 10 000 values the recording of measurements stops Rolling buffer When the buffer is full the latest measurement set replaces the oldest one first in first out...

Page 39: ...surement view Pressing the battery icon calls the Batteries state window See Batteries on page 116 100 75 50 25 empty Fig 2 2 Main Menu Window Pressing the menu button in the header bar calls the main menu The display is made of three columns The left column is the menus or submenus greyed out options are not available The center column shows a tree view of the actual position inside the menu stru...

Page 40: ... press the ENTER key to confirm and exit the virtual keyboard During editing the edited field name is displayed along with units where applicable Fig 2 5 Identification Window Once the access rights have been set See Configure Security on page 102 it is necessary to log in as an authorized user to get access to the instrument functionalities and settings Press the closed padlock for two seconds to...

Page 41: ... Windows Fig 2 6 Warnings At various stages a warning message may be displayed to request confirmation from the operator that his last action s must really be saved or cleared or that there is a problem that did not enable the requested action such as during instrument calibration example shown left ...

Page 42: ...rator Manual ORBISPHERE 2 3 Main Menu Structure This is the structure of the main menu which is used to control every functionality of the instrument These submenus are detailed in the following sections of this Operator Manual Fig 2 7 Structure of the Main Menu ...

Page 43: ...Orbisphere 510 511 512 Analyzers View Menu 37 of 138 Operator Manual ORBISPHERE 3 View Menu Fig 3 1 View Menu ...

Page 44: ... the process can fit inside the specification limits This is the default view Display shows the numeric measurement value identified for each gas measurement channel available a graphic showing measurement value evolution during the set time frame and sample temperature This display can be configured to suit individual conditions and convenience The diagnostic view contains useful information for ...

Page 45: ...dex that takes into account variation between the process average and the target If the process average and the target are the same value Cpm will be the same as Cpk If the average drifts from the target Cpm will be less than Cpk negative positive Fig 3 2 Skewness Skewness An asymmetric frequency distribution is skewed to the left if the lower tail is longer than the upper tail and skewed to the r...

Page 46: ...h yes no Upper bound Adjust graph upper limit Lower bound Adjust graph lower limit Time base Adjust graph time span Grid button Set up the graph to display the x or y axes the grid or the thresholds see below Auto Scale update Automatically set the graph upper and lower bounds to best fit the actual values displayed Clean button Clear the slope displayed The slope restarts from the left side Selec...

Page 47: ...cope Number of values Statistic calculation range from 10 to 10 000 values Number of values taken in consideration in the log file since the last value stored The recorded values with alarms are not considered for calculation but are part of the log file Histogram Upper limit Select High or High High alarm value or a custom value Lower limit Select Low or Low Low alarm value or a custom value Capa...

Page 48: ...42 of 138 View Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 49: ...Orbisphere 510 511 512 Analyzers Measurement Menu 43 of 138 Operator Manual ORBISPHERE 4 Measurement Menu Fig 4 1 Measurement Menu ...

Page 50: ...ples such as cans bottles etc The measurement mode is a parameter defined for the entire instrument not for each channel Continuous mode cycle Every 2 sec measurements are refreshed on the display The relays and the analog outputs are updated Measurements are continuously stored in memory volatile and non volatile memory according to individual settings Sample mode cycle portable instruments When ...

Page 51: ...led typically when the gas concentration reaches the set threshold The function key has been pressed The Maximum time criteria is reached An error has occurred e g sensor out When the sample measurement stops because the stop criteria are fulfilled the gas concentration and temperature are no longer refreshed They indicate the measurement when the stop criteria was reached If the channel was confi...

Page 52: ... Above threshold The stop criteria is met when the gas concentration is greater than the parameter entered in Threshold Below threshold The stop criteria is met when the gas concentration is lower than the parameter entered in Threshold Stability The stop criteria is met when the variation of the gas concentration is smaller than the parameter entered in Variation Time The stop criteria is met whe...

Page 53: ...unit A maximum of 5 digits can be displayed Decimals can be limited to 0 1 2 or 3 decimals for easier reading That does not affect the actual resolution of data measured and stored but only the data displayed Thermal cutoff To protect the sensor the thermal cutoff function allows for setting a sample high temperature limit If exceeded the electrical signal to the sensor is cut off the measurement ...

Page 54: ... is used to prevent relay flickering when the measurement is just at the alarm levels Set this to a minimum but enough to eliminate flickering As an example if the High Alarm is set to 40 units and the Hysteresis is set to 10 then the High Alarm is activated once the measurement reaches 40 units but only deactivated once the measurement drops below 36 units With the Low Alarm the opposite is true ...

Page 55: ...an filter Allows for eliminating atypical peak measurement values and averaging the remaining ones The calculation sorts the last measurements set depth by values then deletes the highest and lowest values and averages the remaining values central depth Example for depth 7 central depth 5 Sorted values both ends eliminated the average of the center five is then 3 88 Example for depth 5 central dep...

Page 56: ...priate Continuous purge during thermal cut off If thermal cutoff has been enabled see Measurement Configuration on page 47 then check this box to ensure that a continuous purge of the TC sensor takes place while the measurement session is suspended due to the thermal cutoff temperature value being exceeded Note To manually set the TC sensor into a continuous purge mode press the Continuous Purge b...

Page 57: ...ed phase is present In the petroleum industry the detection of oxygen is sometimes hampered by significant concentrations of hydrogen sulfide in the sample Hach Ultra recommends using the H2S interference option if the hydrogen sulfide concentration exceeds 0 15 in gas phase or 5 ppm in dissolved phase To operate the oxygen sensor in these conditions requires using a different sensor and electroly...

Page 58: ...of high hydrogen levels in the sample Temperature compensation If there is a significant fluctuation in the sample temperature enable temperature compensation to reduce the influence of these temperature fluctuations Interfering H2O This only applies to measurements taken in 100 humid gases or in traces of dissolved gas in water It allows a correction to the slope and temperature coefficients calc...

Page 59: ...ll it is managed as a First in First out buffer This dialog box allows adjustment of the parameters for recording and storing measurements Two storage mode selections are available depending on the measurement mode selected See Instrument Configuration on page 44 Storage modes in continuous measurement mode No storage Store once When the volatile memory is full 10 000 positions the recording of me...

Page 60: ...ocess or No to abort Auto save in flash Check this box to save the measurements in flash non volatile memory automatically Measurements are saved at regular time intervals as defined in the FLASH time box Start logging measurement Store once mode Starts and stops the measurement recording session Measurement recording is stopped when the buffer is full Purge data Clear all data for all channels in...

Page 61: ...Calibration Menu 55 of 138 Operator Manual ORBISPHERE 5 Calibration Menu Fig 5 1 Calibration Menu Note The amplifiers calibration option is reserved for Hach Ultra service technicians only and is therefore not explained in this manual ...

Page 62: ...56 of 138 Calibration Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE Fig 5 2 Sensor Calibration Menu cont from previous page ...

Page 63: ...Ozone with an EC sensor 2 Direct value Any gas with either an EC or TC sensor This calibration exposes the sensor to a gas with a known partial pressure or a liquid sample with a known gas concentration Note All the calibration information for a smart EC Sensor is stored in the sensor s memory When a smart sensor is connected to the instrument for the first time a calibration report see example in...

Page 64: ...n process to avoid sending invalid information to any connected device Interference enabled If selected this takes into account the influence of interferences see settings below during calibration By default the same interference as during measurement is selected Press OK to start calibration Calibration Results A calibration screen will be displayed showing current measurement data which is conti...

Page 65: ... See Modify Calibration Parameters on page 58 and press calibrate O2 Direct Calibration This procedure calibrates the oxygen sensor against a liquid sample containing a known level of dissolved O2 flowing through the sample line The instrument displays the sensitivity of the sensor as a percentage of the sensitivity determined when calibration was last performed Set the calibration parameters acco...

Page 66: ... be displayed 5 2 4 H2 Sensor Calibration WARNING Handle H2 gas with great care It is extremely flammable and explosive The recommended method is at known concentration Direct Value The gas can be pure H2 or a mixture of H2 with an inert gas e g a mixture of H2 N2 The known concentration is entered by the user in the calibration parameter window The sensor is in contact with the calibration gas Di...

Page 67: ...problems This resumes when calibration is finished Modify Calibration Parameters Gas Phase Select liquid or gas direct calibration only Gas unit type Partial fraction or dissolved dissolved is for calibration in a liquid only Gas unit The list of available units depends on unit type selected above Liquid Select as appropriate Enter the gas concentration according to the value in the calibration me...

Page 68: ...ox with the error message or the warning is displayed when the finish button is pressed The value last calibration shows the ratio between the current measurement and the previous sensor calibration The value variation indicates the variation during the last 3 measurements which is the stability of the measurements A variation as low as possible is needed for a precise calibration The display show...

Page 69: ... chamber expose the sensor to the H2 source at the same barometric pressure that is shown on the display Press Start to initiate the H2 interference calibration The hydrogen interference calibration is available for EC sensors measuring O2 concentrations and is required when H2 interference has been enabled See Interferences Configuration on page 51 The lower part of the screen displays the actual...

Page 70: ...part of the screen displays the actual measurement Select from the interfering gas to be calibrated from those available or press the Change configuration button to reconfigure and go back to the process described in Interferences Configuration on page 51 Hold during calibration Selected by default this holds the measurement sequence to avoid storing invalid values during calibration Upper box sho...

Page 71: ... Expose the external pressure sensor to line pressure making sure it is exposed to the same pressure as the certified absolute pressure gauge Enter the absolute pressure value read on the certified absolute pressure gauge in the lower box and validate P2 Note Any pressure can be used for P1 and P2 but for an accurate calibration P1 and P2 should be as different as possible Fig 5 4 One Point Calibr...

Page 72: ... on page 83 Each calibration record will contain parameters useful for traceability For instance it will contain the user name and ID the date and time the calibration coefficient all the measurements which influence the calibration temperature barometric pressure current etc Note Calibration reports are generated after a sensor calibration In addition once a smart sensor is connected to the instr...

Page 73: ...Orbisphere 510 511 512 Analyzers Inputs Outputs Menu 67 of 138 Operator Manual ORBISPHERE 6 Inputs Outputs Menu Fig 6 1 Inputs Outputs Menu ...

Page 74: ...re OFF When the instrument is OFF the relays are deactivated thus in this state all alarms are ON The logic Relay deactivated Alarm ON has been chosen for this safety reason When the main board does not communicate with a measurement board for more than 30 seconds the measurement board switches all the alarm relays and analog outputs to the alarm state In the event of an alarm the snooze button st...

Page 75: ...r Normally Closed NC by changing the jumper positions on the measurement board see Set Measurement Alarm Relays on page 30 Select a standard event in the rolling list If Custom event has been selected it has to be configured by touching the configure button Press on the text box to open the selection menu rolling menu Select the events that must trigger the relay and press OK The example shown her...

Page 76: ...atus of Not under test The three measurement alarm relays can be manually activated for testing purposes Select Relay On Off or Not under test See note regarding the relays below Not under test means the relay is in operating mode and it will be triggered normally Note A relay set to NO will close when activated On but a relay set to NC will open See Set Measurement Alarm Relays on page 30 Similar...

Page 77: ...nt menus Analog outputs are used to output a voltage or a current which is a function e g a linear characteristic of a measurement AOut f M Analog outputs can be typically connected to a PLC Knowing the function f the PLC can compute the value of the measurement Two types of instrument hardware are available measurement board with current output I 0 20 mA or 4 20 mA measurement board with voltage ...

Page 78: ...d using the channel configuration option see Channel Configuration on page 73 Note The extended mode is not available for the voltage output versions of the instrument Select the analog output range of current 4 20 mA or 0 20 mA The 4 20 mA range recommended allows for an extended event indication mode that can be selected and configured default standard mode Note Features of the instrument with a...

Page 79: ...ree outputs on each channel and change the order of priority of all events Note This only applies to Tri linear and Mono linear outputs It is not available if the output characteristic is set to None as illustrated left for Output 3 Configure the events that should be signaled at the corresponding current shown in the right column Only one event signal at a time can be sent via the current output ...

Page 80: ...be changed Table 6 2 Extended Event Table Priority Event I mA 0 Sensor out 0 25 1 External pressure sensor out 0 50 2 Interfering gas error 0 75 3 Custom Event 1 1 00 4 Custom Event 2 1 25 5 Custom Event 3 1 50 6 Custom Event 4 1 75 7 Custom Event 5 2 00 8 Custom Event 6 2 25 9 Custom Event 7 2 50 10 Custom Event 8 2 75 11 Custom Event 9 3 00 12 Custom Event 10 3 25 13 Custom Event 11 3 50 14 Cust...

Page 81: ...ding analog output connection point is required See Measurement Board on page 28 Select the analogic output channel to be calibrated and press the start button Measure with the ammeter the current value for point 1 It should be below 4 mA Edit point 1 and enter the same value as read on the ammeter then press the continue button Measure with the ammeter the current value for point 2 It should be a...

Page 82: ...on is required if the value on the ammeter differs from the current selected 0 02 mA Note It is possible to test one analog output without interfering with the others During the test the other analog outputs will continue to indicate the measurement This is a test for the correct operation of the peripherals connected to the analog outputs by verifying that the PLC computes the correct value The a...

Page 83: ...range will have the same analog signal locked at 20 mA Settings must made by balancing these aspects Fig 6 3 Linear Characteristics Diagram Settings For each output set ML and MH in the current measuring unit e g C for a temperature output When a compound unit is selected the smallest unit will be used e g ppb for a ppm ppb compound unit These points should be set keeping in balance the following ...

Page 84: ...range 1 2 and 3 The PLC can compute a higher resolution signal for the expected measuring range Range 2 MH M ML Carefully selecting the set points allows for an individual resolution for each range so a different resolution can be applied to Range 1 2 and 3 allowing you to tailor the analog output to the actual conditions As before the downside is that any measure below or over the Range 1 2 and 3...

Page 85: ...None Analog Output This is the default value Setting the analog output to None on a particular output means that analog output value will always be zero and importantly ensures that no current is emitted on that output so reducing power consumption especially useful in battery powered portables as well as reducing heat within the instrument Output type Tri linear Range Measurement M Resolution R 4...

Page 86: ...80 of 138 Inputs Outputs Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 87: ...ort of the main board is directly connected to a RS 485 bus single twisted pair Optionally it can be connected to a fieldbus module gateway The RS 485 menu allows selection between RS485 simple or Profibus DP communication protocols depending on the application Press on the text box to select either the RS 485 simple or the PROFIBUS DP communication protocol ...

Page 88: ...is the format of the measurements sent continuously see Cyclic Measurements on page 83 of this document In Expert mode more data are sent These additional data can be useful for diagnostic purposes Send Data This dialog box is used to send text files to an external device The possible files are the following Calibration reports User actions log file Instrument configuration Measurements stored in ...

Page 89: ...Event the event bit mask in hexadecimal format The values are not described here see List of Events and Alarms on page 118 Example of one measurement CH1 697 176 mbar 20 1 C 0 982 bar C00 2 If the option Mode expert is chosen the following message is sent for each active channel with Current The current measured in microA Partial pressure The partial pressure in bar External Pressure The external ...

Page 90: ...ssure 0 976 bar Sensor current 79 857 µA Smart EC Gas Sensor Connection Calibration Report Example Calibration report nb 1 Type Sensor calibrated on another instrument Date yy mm dd hh mm 05 01 17 15 30 Operator Armstrong Calibration coefficient 62 75 µA bar Connection date 05 03 15 12 26 Serial number 1 Membrane 2956A TC Gas Sensor Calibration Report Example Calibration report nb 1 Date yy mm dd ...

Page 91: ...1 value 0 973 bar New P1 value 0 972 bar Interfering Gas Calibration Report Example Calibration report nb 1 Date yy mm dd hh mm 05 02 17 20 03 Operator jp Operator ID 3 Calibration Coefficient 366 127661 H2 gas purity 2 500000 Ratio with last calibration 99 990075 of ideal current 111 624287 Stability 0 000000 Temperature 20 1 C Barometric pressure 1 020 bar External pressure 0 977 bar Sensor curr...

Page 92: ...00000 mbar High Enabled5 000000 mbar High High Disabled1 100000 mbar Hysteresis 1 Delay 0 s Filter State Disabled Type Median Depth 5 Central depth 3 Interferences CO2 or H2S All disabled Chlorinity Salinity All disabled19 000000 g l H2 Disabled0 100000 bar Measurement File Example 6 measurements are described below Nr mm dd hh mm ss Gas Temp Mask Barom Ext P Current Index mbar C bar bar µA 0 2 17...

Page 93: ...e PC COM port used e g COM2 Menu File Properties Configure 3 Configure the parameters Baud rate Parity Nb of stop bits Byte size Menu File Properties Configure Use the same parameters for the instrument and the PC 4 Configure the Font Courier 10 Menu View Font 5 Connect Hyperterminal Menu Call Call 6 Save the data received in the file of your choice Menu Transfer Capture Text Start On the instrume...

Page 94: ...gas concentration gas unit temperature temperature unit and the events WARNING Installation should be performed exclusively by personnel specialized and authorized to work on electrical installations in accordance with relevant local regulations Disconnect the power supply of the instrument before carrying out any work inside the instrument CAUTION Proper ESD electrostatic discharge protocols must...

Page 95: ...ROFIBUS DP choose the slave address and restart the instrument Name Type Size Offset Barometric pressure Input float 32 bits 0 Barometric pressure unit Input byte 8 bits 4 Channel 1 gas concentration Input float 32 bits 5 Channel 1 gas unit Input byte 8 bits 9 Channel 1 temperature Input float 32 bits 10 Channel 1 temperature unit Input byte 8 bits 14 Channel 1 external pressure Input float 32 bit...

Page 96: ...gas unit Input byte 8 bits 55 Channel 3 temperature Input float 32 bits 56 Channel 3 temperature unit Input byte 8 bits 60 Channel 3 external pressure Input float 32 bits 61 Channel 3 external pressure unit Input byte 8 bits 65 Channel 3 events Input double word 32 bits 66 Channel 3 measurement index Input double word 32 bits 70 Name Type Size Offset ...

Page 97: ...lue PROFIBUS DP value not updated 0x80000000 bit mask for all channels Gas Unit Value Temperature Unit Value Barometric Pressure Unit Value bar 0 K 0 bar 0 mbar 1 C 1 mbar 1 Pa 2 F 2 psia 2 kPa 3 atm 3 hPa 4 Pa 4 psia 5 kPa 5 atm 6 hPa 6 mbar bar 9 Pa KPa 10 Vbar 12 ppm Vbar 13 Vext 14 ppm Vext 15 ppm Vbar Vbar 16 ppm Vext Vext 17 ppm 18 ppb 19 g l 20 mg l 21 µg l 22 O2 23 Air 24 Note For the fiel...

Page 98: ... Output command data byte 2 OCD2 Output byte 8 bits 3 Output command data byte 3 OCD3 Output byte 8 bits 4 Output command data byte 4 OCD4 Output byte 8 bits 5 Name Type Size Offset Input command toggle ICT Input byte 8 bits 74 Input command status ICS Input byte 8 bits 75 Input command data byte 1 ICD1 Input byte 8 bits 76 Input command data byte 2 ICD2 Input byte 8 bits 77 Input command data byt...

Page 99: ...el no or product number 3 Execution failure ICD1 Not used ICD2 Not used ICD3 Not used ICD4 Not used Name Value Comment OCT 1 2 OCI 2 OCD1 0 2 Channel number 0 Channel 1 1 Channel 2 2 Channel 3 OCD2 0 1 Sensor activation 0 Deactivate the EC sensor 1 Activate the EC sensor OCD3 Not used OCD4 Not used Name Value Comment ICT 1 2 ICS 0 3 0 OK 1 Unknown command ID 2 Invalid parameter e g invalid channel...

Page 100: ... have a DHCP server installed Note The IP Diagnostics button at the bottom of the screen is for use by experienced IT personnel only to help resolve any communications problems Select one of the two import options product list or access table to import data from the storage device This is useful for transferring these files to additional instruments without the need of having to re enter the data ...

Page 101: ...g a list of options Note If TPO or TPA calculations have been enabled for a portable instrument then this data is accessible from an additional option in the above screen entitled TPO TPA Measurements stored Channel n where n is the channel configured for TPO or TPA calculations If the enable security option has been checked on the instrument you will be required to enter a username and password o...

Page 102: ... Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE Click on any of these options and the data will be displayed on the PC screen The following shows an example of the screen when selecting the Current Measurement option ...

Page 103: ...is done automatically using the software supplied on the Orbisphere CD see PC Software Installation below and Upload Report Files on page 99 for details Check that the instrument and PC are powered then connect them with the USB cable that was supplied with the instrument Follow the instructions below 7 5 1 PC Software Installation Insert the Orbisphere CD in the PC drive If the auto executable in...

Page 104: ...C See Upload Report Files on page 99 Orbisphere Install is an installation software used by the Hach Ultra after sales technicians to upload new software versions To avoid an accidental software modification a key is required Once successfully installed ActiveSync starts automatically each time the Orbisphere instrument is connected to the PC Note By default ActiveSync proposes to set up a partner...

Page 105: ...n Click on Next Choose the directory where the files are to be stored If the directory path does not exist it will be automatically created Click on Next A warning message appears to warn that all files currently in the directory if any exist will be deleted prior to upload Click on Yes to continue with the process or No to abort If Yes is selected a progress bar of the upload is displayed Should ...

Page 106: ...sion are in a readable format on the PC Most document editors Word Notepad etc can be used to open these files as well as spreadsheet and other reporting tools e g Excel There are four reports available Instrument Configuration Calibration Reports Measurements User Actions The reports show information for all channels where applicable Below is an example of the Instrument Configuration report as v...

Page 107: ...curity Menu Note When the instrument is started for the very first time security is disabled by default It is highly recommended that each user be entered into the system and given appropriate access rights as soon as possible to avoid any unauthorized access Details of this process are described in this section ...

Page 108: ...ess level 4 Level Typical rights Comments 0 View parameters change views Press the unlock button and OK to access 1 Start Stop measurements 2 Calibration 3 Modify parameters 4 Modify table User Access level Enable Disable Access right features There is at least one ID having the level 4 Note Access rights are disabled by default Access rights When enabled it is required to log on as a registered u...

Page 109: ...s level from 1 to 4 must be entered Pressing on a registered user line brings a window for editing or deleting the user data in the list Note The list can contain up to 99 users Each time the user performs an important action a record is written in the User action log file It is a rolling buffer which contains the last 1000 user actions The User Interface will allow viewing this log file Menu Secu...

Page 110: ...104 of 138 Security Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 111: ...s analog outputs etc can be set up for a product and will be automatically used by the machine when that product is selected Product configurations can be set up on this instrument and easily transferred to other 410 or 51x instruments For ease of use where product configurations are identical or similar a Copy facility exists on the modify product screen This enables copying a stored configuratio...

Page 112: ... select the product or Cancel to exit Select the product index 0 99 to modify or use the Next and Previous buttons to scroll sequentially through the existing product list Alternatively use the Search facility to search for a product Enter a full or partial search criteria If only one match is found this product is automatically selected If a number of products match the search criteria then a lis...

Page 113: ...re enter all the parameters when using the instrument for a different application 10 1 1 Save 10 1 2 Select Fig 10 1 Global Configuration Menu Define the index 1 9 to save the current configuration Use the Next and Previous buttons to scroll sequentially through existing configurations to overwrite an existing configuration or save as a new one Enter a name to define the current configuration Ente...

Page 114: ...108 of 138 Global Configuration Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 115: ...Orbisphere 510 511 512 Analyzers Services Menu 109 of 138 Operator Manual ORBISPHERE 11 Services Menu Fig 11 1 Services Menu Part 1 ...

Page 116: ...110 of 138 Services Menu Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE Fig 11 2 Services Menu Part 2 ...

Page 117: ...isplay shows the current instrument date and time the next sensor service due date and time and the remaining days The next service date is updated when the button Service done is pressed after a service The event Service required is generated when the delay has elapsed The sensors attached to your instrument will require periodic servicing and maintenance For more information on this please refer...

Page 118: ...tive first This feature allows you to check the ability of the TC measurement board to measure a range of currents and temperatures To use this feature a TC sensor simulator Part N 29117 must be used in place of the sensor Depending on the operation s to be performed select V2 V3 Temp or Select All and press Start The software performs each check in several steps and asks the user to select differ...

Page 119: ...and select the display format for them This Windows CE screen allows you to adjust the click position corresponding to the displayed buttons Use it if ever the sensitive areas are no longer properly aligned with the buttons on display Follow the instruction given on screen Place the stylus right on the cross when asked and proceed You will be asked to click on the screen to accept the new setting ...

Page 120: ...abled to suit the application The sound type and volume can also be adjusted Press the test button to test the adjustments made Press again to stop For reference this display gives information on the instrument model software version and instrument ID For reference this display gives information on the sensor measurement board hardware and software for the selected measurement channel The Model fi...

Page 121: ...lifiers The display illustrated left is for an EC sensor The display for a TC sensor is slightly different and is shown below For reference this display gives information on the sensor model and type last calibration settings and behavior Again the display is different depending on the type of sensor being used for that channel The display illustrated left is for an EC sensor and the one below is ...

Page 122: ...n portable instruments there is a battery level indicator on the lower part of the display showing the charge level and voltage of the power batteries For Hach Ultra technician use only Used when reloading the software for new versions Note This ends the application User must stop and restart the instrument to restart the program Note This ends the application User must stop and restart the instru...

Page 123: ...f Events on page 118 An event is something which affects the measurement In the numeric view the current events are indicated with the gas concentration at the same place Note Use the Diagnostic View for troubleshooting See Sensor Diagnostics on page 111 Note Pressing or gives an explanation of the event Whenever an abnormal event is encountered a sign is displayed on the upper left of the screen ...

Page 124: ...pped because the user has pressed the stop button 0x00010000 Sample mode stopped because of time out The sample mode has been stopped because the maximum time to reach the target has elapsed 0x00020000 Sample mode stopped because of an error The sample mode has been stopped because of a measurement error sensor out purge failure etc 0x00040000 Warning Calibration Channel in calibration 0x00000008 ...

Page 125: ...essure sensor is out 0x00002000 Thermal cut off The temperature is above the thermal cut off 0x00004000 Interfering gas error For this channel an interfering gas is taken into account i e O2 over N2 This interfering gas is measured by another channel This event occurs when the other channel is in error sensor out thermal cut off calibration etc does not exist anymore does not measure the right gas...

Page 126: ...nstrument should be stored in suitable premises free of dust condensation and chemical evaporation In cold weather avoid sudden temperature change like when entering a warm room and give the instrument enough time to adapt to the ambient temperature in order to avoid condensation inside Fig 12 1 Portable Table Instrument Foldable Legs To clean the instrument wipe the housing clean with a cotton cl...

Page 127: ...he measurement display the relays and the analog outputs are frozen for up to 2 minutes Then the reset shuts down the instrument for 10 seconds and the start up procedure is performed At the same time all the hardware sensor measurement board are reset 13 2 Model Identification System The analyzer identification number and the instrument serial number are located on the label on the back panel and...

Page 128: ...85 P External pressure 0 None 0 Standard J Japanese language K Korean language C Chinese language 5 1 1 0 0 5 1 2 1 For gas combinations see explanation below 1 These models are available with oxygen nitrogen and hydrogen combinations but the only valid combinations are AE oxygen EC and nitrogen TC AF oxygen EC and hydrogen TC and EF nitrogen TC and hydrogen TC Channel 1 Channel 2 W Wall P Panel T...

Page 129: ...ard software English French German Italian and Spanish languages Example 2 511 AE0 P1C1P 00J Analyzer model 511 multi channel One oxygen EC sensor and one nitrogen TC sensor Panel mounted 100 240 VAC 0 4 20 mA analog output PROFIBUS DP RS 485 External pressure sensor Japanese language software Example 3 512 EF0 W1C0P 00C Analyzer model 512 multi channel One nitrogen TC sensor and one hydrogen TC s...

Page 130: ...interference in which case the user may be required to take adequate measures CE compliance EN61010 1 2001 Directive 73 23 EEC Safety rating ETL conforming to UL 61010 1 and CSA 22 2 No 61010 1 Enclosure ratings IP 65 Totally protected against dust Protected against low pressure jets of water from all directions Note For table models IP 65 is applicable only when a cable is connected to the ethern...

Page 131: ...the measurement board s 0 5 V output hardware option 3 configurable outputs Minimum load 10 KOhm Sensitivity 5 mV Accuracy 0 5 between operating temperature limits Digital Outputs Measurement alarm relays on the measurement board s One measurement board per channel with 3 relays Three alarm relays per measurement board 2A 30 VAC or 0 5A 50 VDC on a resistance load Configurable to Normally Open NO ...

Page 132: ... X X Config chan 3 X X Calibration chan 2 X X X Measurement file X X Calibration chan 3 X X X Verification chan 1 X X X Calibration 0 1 2 3 4 Verification chan 2 X X X Gas sensor X X X Verification chan 3 X X X Interferences X X X Config chan 1 X X Barometer X X Config chan 2 X X Ext pressure X X Config chan 3 X X Amplifiers X Reports X X X Inputs Outputs 0 1 2 3 4 Reports 0 1 2 3 4 Snooze X X Sen...

Page 133: ...ata filter Disabled Sample phase Liquid Units ppm ppb Display resolution XX XX Storage mode Rolling buffer Sensor Membrane 2956A Temp unit C Pressure unit bar Calibration Mode in air O2 O3 direct value H2 Hold Enabled Analog output Range 4 20 mA 0 5 V Output gas measurement Extended mode disabled Characteristics Monolinear mode Alarm relays Disabled Thermal cutoff Enabled Thermal cutoff temp 65 C ...

Page 134: ...128 of 138 Specifications Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 135: ...ngth 3m 32531 10 Ethernet cable for Orbisphere 410 51x wall and panel instruments including connectors total length 10 meters 32531 20 Ethernet cable for Orbisphere 410 51x wall and panel instruments including connectors total length 20 meters 32534 03 PROFIBUS DP cable for Orbisphere 410 and 51x instruments including SUB D 9 female connector length 3m 32547 03 3 meters of 4 wire cable supplied wi...

Page 136: ... cable for Orbisphere 410 and 51x instruments including SUB D 9 female connector total length MM price added per meter of length greater than 3 m 32548 MM Longer LEMO 4 adapter to connect external pressure sensor 28117 to 51x wall or panel instruments total length MM meters price to be added by meter Part N Description Part N Description 32533 03 USB client cable including connectors length 3m 329...

Page 137: ...pressure Vext ratio in percent between the partial pressure of gas measured and the external pressure Available when an external pressure sensor is present µg L micrograms per liter atm atmosphere bar mbar bar millibar cc kg volume of gas per kg of liquid The volume of gas is calculated considering normal conditions T 0 C p 1atm g kg grams per kilogram g m3 grams per cubic meter mg L milligrams pe...

Page 138: ...t must wait to be asked for it Parallel communication Parallel communication represents a connection in a computer system in which the bits of a byte are transmitted over separate channels at the same time PLC Programmable Logic Controller It communicates with other process control components through data links It is used in process control for simple switching tasks PID control complex data manip...

Page 139: ...wire Single twisted pair In this version all devices are connected to a single Twisted Pair Thus all of them must have drivers with tri state outputs including the Master Communication goes over the single line in both directions It is important to prevent more devices from transmitting at once software problem TPO and TPA Total package oxygen TPO is a calculated value that combines dissolved and ...

Page 140: ...134 of 138 Glossary Orbisphere 510 511 512 Analyzers Operator Manual ORBISPHERE ...

Page 141: ... 17 Connector P8 27 Fig 1 18 Connector P3 27 Fig 1 19 EC Measurement Board 28 Fig 1 20 TC Measurement Board 28 Fig 1 21 Connector J7 28 Fig 1 22 Connector J8 28 Fig 1 23 A1100 Sensor Configuration 28 Fig 1 24 31xxxS Sensor Configuration 28 Fig 1 25 Alarm Relays 30 Fig 2 1 Numeric View 31 Fig 2 2 Main Menu Window 33 Fig 2 3 Rolling List Example 34 Fig 2 4 Virtual Editing Keyboard 34 Fig 2 5 Identif...

Page 142: ...ty Menu 101 Table 8 1 Access Levels 102 Fig 9 1 Products Menu 105 Fig 10 1 Global Configuration Menu 107 Fig 11 1 Services Menu Part 1 109 Fig 11 2 Services Menu Part 2 110 Table 12 1 List of Events 118 Fig 12 1 Portable Table Instrument Foldable Legs 120 Table A 1 Gas Units 131 Table A 2 Generic Terms and Definitions 132 ...

Page 143: ...Orbisphere 510 511 512 Analyzers User Notes 137 of 138 Operator Manual ORBISPHERE User Notes ...

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