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safety, installation and commissioning  

file: n:\article\cos14310m5-v1_08hpc-en\20150130_cos14310m5-v1.08hpc-en_instructions_for_use_h-p-cosmos_treadmill.doc 

© 2015 h/p/cosmos sports & medical gmbh     author: fh     [email protected]     created 30.01.2015     printed 30.01.2015     page: 89 of 216 

 

 

 

7.4

 

Installation & commissioning 

 

7.4.1

 

Unpacking and packaging 

 

When receiving the machine in a crate or unpacked, make sure the machine, the accessories and/or the packaging is 
not damaged. If you discover any damage and/or missing parts make a note on the packing-list / delivery note of the 
carrier. Inform h/p/cosmos and your dealer immediately in writing about any damage and/or missing parts. 
 

 

The manufacturer does not assume liability for any damage, complaints or missing parts which are 
not reported immediately upon delivery on the packing list/delivery note. 

 
Before unpacking the machine and accessories, read the instructions on the crate. Make sure that the machine, power 
connection cable or any optional equipment will not be damaged during unpacking. Pay special attention to small parts, 
so that you do not dispose of them or any instructions with the packaging. Within Germany, most devices are delivered 
and assembled by h/p/cosmos directly or by an authorised forwarder. If delivered by h/p/cosmos, the packaging will be 
removed and recycled. 
 
If  the  running  machine  is  delivered  by  a  carrier,  you  can  recycle  the  packaging  yourself  or  send  it  back  to  the 
manufacturer  (transportation  to  be  paid  by  the  customer).  Often  a  recyclable  transport  tool,  packaging  material  or  a 
transport fuse (metal angle with screws) is included in the scope of delivery. 
 
Ask  your  dealer  and  the  carrier  to  take  the  packaging  and  the  recyclable  transport  tool  back  to  your  dealer  or  to 
h/p/cosmos  at  your  own  costs.  In  some  cases,  a  credit  note  can  be  granted.  Special  packaging  and/or  carrier 
constructions must not be disposed unauthorized. 

Summary of Contents for pluto

Page 1: ...smos model names pluto pluto med mercury mercury med stratos stratos med locomotion 150 50 E DE med gaitway II F S incl lt models quasar quasar med stellar stellar med pulsar locomotion 190 65 E DE me...

Page 2: ...fitness performance diagnostics but is not sufficient for all special high performance applications So the 3 phase running machine models with 3 x 380 420 volts power supply for example model pulsar 3...

Page 3: ...orized technicians The customer user should perform this maintenance and monitoring work Some safety checks or monitoring for examples harnesses and ropes running belt condition and position etc have...

Page 4: ...3 1 Switch on procedure model range 150 50 LC pluto 28 5 3 2 Switch on procedure model range 150 50 up to 190 65 mercury quasar pulsar 29 5 3 3 Switch on procedure model range 200 75 up to 300 125 ven...

Page 5: ...notes warnings precautions 84 7 1 1 Room conditions 84 7 1 2 Transport and Installation 85 7 1 3 Maintenance and safety inspections 86 7 2 Electrical safety features 87 7 3 Medical device software cla...

Page 6: ...nce RPE measurement 116 8 3 3 Isolation resistance RISO measurement 116 8 3 4 Equivalent alternative leakage current IEDL measurement 116 8 3 5 Leakage current measurement 117 8 3 6 Electric safety te...

Page 7: ...Hygiene and cleansing 132 8 11 1 Cleansing of outside and applied parts 132 8 11 2 Cleaning of the interior 133 8 12 Cleansing and adjustment of the speed sensor light barrier 133 8 13 Light barrier a...

Page 8: ...tooth locking elements 177 12 5 Handrails adjustable Parallel bars with gas struts and locking lever 178 12 6 Therapist s seat and foot support adjustable 180 12 7 Unweighting system h p cosmos airwa...

Page 9: ...e TSA T V according to EN ISO 13485 201 14 3 EC Certificate of the TSA T V 202 15 Appendix 2 203 15 1 Calculation of the UKK Fitness Index 203 15 2 Instruction protocol checklist 204 15 3 Instruction...

Page 10: ...p cosmos sports fitness running machines pluto med pluto lt med pluto pluto lt locomotion 150 50 E med locomotion 150 50 DE med locomotion 190 65 E med locomotion 190 65 DE med locomotion 190 65 3p E...

Page 11: ...medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 11 of 216 venus 200 75 venus 200 75r venus 200 100 venus 200 100r saturn 250 75 saturn 250 75r saturn 250 100 sat...

Page 12: ...secured and un weighted with a body weight support system and the gait can be analysed and corrected under safe and reproducible conditions Duration of use of the medical versions is approx 5 to 25 m...

Page 13: ...e control of the treadmill loading parameters and for maintenance issues Software products such as h p cosmos para graphics h p cosmos para analysis and h p cosmos para motion can be optionally applie...

Page 14: ...hines It can for example be duplicated on the opposite handrail h p cosmos conforms with the norm EN 957 6 The push button type or pull cord safety stop actuator shall be in a reachable position in fr...

Page 15: ...not be operated in home environment The correct loading for a patient on the treadmill must be prescribed by a medical doctor The treadmill manufacturer cannot make any declaration or recommendation...

Page 16: ...n N Acute endocarditis myocarditis pericarditis N Acute aortic dissection N Acute coronary syndrome N Acute phlebothrombosis of the lower extremities N Febrile infections N Pregnancy N Acute thrombosi...

Page 17: ...nition restrictions be excluded by contraindications The risk of falling and consequential injuries is reduced by the safety equipment and application of a fall prevention system Remaining risks in er...

Page 18: ...personnel must stay in permanent patient environment of 1 5 m N Recommendation and application of weight support system and or fall stop device such as the h p cosmos safety arch with harness and auto...

Page 19: ...ontraindications prevail see chapter entitled Contraindications N The automatic operation of the running machine modes profile cardio test remote control via PC and peripheral devices is forbidden if...

Page 20: ...accessories without supervisory staff and introduction N Holding the handrails during exercise may affect the exercise results e g heart rate ECG oxygen uptake etc Under normal conditions and for heal...

Page 21: ...ve an extra thick running belt A safety arch with chest belt system is obligatory in this case N In case of reverse belt rotation always use the safety arch with chest belt system since the standard s...

Page 22: ...of severe danger N subjects with long hair or wide clothes N The safety arch with chest belt system must be checked for wear and damage before each use In particular the rope harness and all links su...

Page 23: ...o mode in case of detected or suspected interference of the wireless heart rate transmission N The subject must interrupt training immediately if he she starts feeling sick dizzy or feels pain The pat...

Page 24: ...cosmos strongly recommends keeping the standard setting of this option Stop means stop for all movements and should not activate the running machine in any way It is only allowed to change option 41...

Page 25: ...y arch with chest belt system and stop function unweighting systems should be adjusted so that the subject cannot use the rear 30 of the running deck length and the automatic stop function stops the r...

Page 26: ...450 300 is the same as at the regular smaller h p cosmos treadmills Controversial to the smaller treadmills the elevation element is powered by a hydraulic system Illustration Description Cooler Elec...

Page 27: ...belt fits tightly but is not confining The belt should not loosen while exercising Close the belt with the transmitter placed outwards POLAR logo in right position In order to allow optimal skin cont...

Page 28: ...on the running machine by using the silver push button at the UserTerminal The indicator light within the push button is illuminated blue If the indicator does not flash up please check the power supp...

Page 29: ...sure that the expulsion fuse at the front of the device front terminal below the hood is switched on N If the running machine is at an angle of elevation 0 when switched on it will automatically move...

Page 30: ...ppears on the display Expulsion fuse and main switch 2 or 3 pole ON OFF button with control lamp ON OFF button until 2003 5 3 3 Switch on procedure model range 200 75 up to 300 125 venus saturn no Ill...

Page 31: ...nicians 04 Switch on the running machine by using the main switch at the right side of the external UserTerminal control unit The main switch has to be turned 90 clockwise as shown in the picture The...

Page 32: ...of the device must only be performed by authorized technicians 03 Switch on the running machine by using the main switch at the right side of the external UserTerminal control unit The main switch has...

Page 33: ...tion 02 Switch off the running machine by pressing the black or red OFF push button at the front of the device The indicator light within the key extinguishes For some models the location of the ON OF...

Page 34: ...r medical application with the isolation transformer have an inrush current limiter surge guard Too short ON OFF intervals will lead to a deactivation of the inrush current limiter and result in an ov...

Page 35: ...or new command via interface Quick Stop models venus saturn Emergency stop button is connected to the quick stop port of the UserTerminal N mushroom switch is hit N running belt inclination system st...

Page 36: ...rminal N press START key or new command via interface Additional stop button for arm support N Stop button is pushed N running belt inclination system stop fast N machine is NOT cut off from main powe...

Page 37: ...inal control desk UserTerminal TouchPanel retro fit kit If your running machine has no UserTerminal no display no keyboard it can only be controlled via interface RS 232 e g via ECG Ergospirometry PC...

Page 38: ...six four digit LCD displays which show speed time index MET energy consumption wattage alternating distance elevation inclination and heart rate Error codes and service information can also be displa...

Page 39: ...f speed LED status unit definition max m min km h m s mph m min km h m s mph 0 1 0 1 or 0 01 0 1 or 0 01 0 1 or 0 01 running distance LED status unit definition m km miles m km miles 0 1 0 1 0 1 runni...

Page 40: ...kward switch is blue lighted belt alignment adjust it Running belt is moving outside tolerance range yellow lighted belt out of tolerance yellow blinking belt severe out of tolerance check power suppl...

Page 41: ...rface of the screen The TouchPanel PC turns on automatically with the external control unit In case the TouchPanel PC does not boot up it can be switched on manually Therefore the external control uni...

Page 42: ...speed display next target elevation with a click on the elevation display direct change of modes cool down quick stop count down option settings etc For details read the manual of h p cosmos para con...

Page 43: ...the power switch at the rear of the TouchPanel PC Opening of the device must only be performed by authorized technicians Before the running machine can be used the safety instructions have to be read...

Page 44: ...both The protocols can be selected in the test mode see chapter 5 10 5 Test mode You can also create a user defined profile either using the graded test or the freely definable user profiles Also see...

Page 45: ...d use it as basis for therapy Gait analysis is indicated in the following cases N Pathologic gait pattern arthritis in ankles N Femoropatellar syndrome N Knee joint problems N Anterior cruciate ligame...

Page 46: ...recommend using a printer linked to the serial interface RS 232 or and using the software h p cosmos para graphics on an external PC N The treadmill belt will start moving automatically and the speed...

Page 47: ...file mode and test mode The acceleration levels are accessible by pressing the speed keys and minus several times and then holding the key The acceleration levels are also accessible via interface and...

Page 48: ...f activation in the optional functions indicates 65 flashing for 65 kg body weight weight is illuminated Enter the actual body weight with a or d then c for an accurate calculation of the POWER and EN...

Page 49: ...the maximum speed maximum elevation and the duration of the six profiles can be scaled in order to provide 6 x 6 x 6 216 variations of profiles Standard set up is without scaling for quicker and easie...

Page 50: ...3 Progressive interval m sec km h min Warming up 2 8 10 1 4 0 0 0 High 1 3 2 11 5 2 0 0 0 Low 1 2 8 10 1 2 0 0 0 High 2 3 6 13 0 1 0 0 0 Low 2 2 8 10 1 2 0 0 0 High 3 4 0 14 4 1 0 0 0 Low 3 2 8 10 1 2...

Page 51: ...0 0 Low 1 2 0 7 2 2 0 10 0 High 2 2 5 9 0 3 0 0 0 Low 2 2 0 7 2 2 0 10 0 High 3 2 5 9 0 3 0 0 0 Low 3 2 0 7 2 2 0 10 0 High 4 2 5 9 0 3 0 0 0 Low 4 2 0 7 2 2 0 10 0 25 min Profile 6 Progressive interv...

Page 52: ...selected profile no 1 6 04 Start the selected profile no 1 6 c A standard in case of deactivation in the optional functions profile is illuminated and step are illuminated alternately kJ and Watt are...

Page 53: ...tion c press several times and then hold Example to select acceleration or deceleration level 3 press the corresponding key 3 times and then hold Standard value 4 maximum 7 levels may be limited by op...

Page 54: ...ath N If the user feels faint sick dizzy or pain or in case of any other health problems stop exercising immediately and see a doctor N In case of detected or suspected interference of the wireless he...

Page 55: ...n The running machine adjusts speed and elevation according to the following matrix Chart for heart rate controlled work load at the heart rate lower level Heart rate difference actual set value Speed...

Page 56: ...your medical doctor you can must change this level If no changes are required confirm the value with c 07 Change upper level of heart rate aor d is illuminated flashing number indicates max level of...

Page 57: ...t the subject to control the load by means of speed without elevation If speed is being reduced to 0 PAUS is displayed Current values will be sustained 02 Pause mode Interfere with the cardio mode a i...

Page 58: ...ded test COOPER test etc are endurance tests max load and max heart rate tests and should only be performed after consulting a medical doctor and under supervision of trained staff N When using the tr...

Page 59: ...els limited by the maximum acceleration level selected in the optional settings standard value 4 During deceleration this function alternates the degree of deceleration 06 Switch to the next or previo...

Page 60: ...ng 06 Select age 30 years aor d Age is illuminated indicates age 30 flashing 07 Confirm 30 years c Weight is illuminated indicates weight 65 flashing 08 Select weight 55 kg aor d Weight is illuminated...

Page 61: ...n level 4 adjustable from 1 to 5 N Break time 30 sec can be changed STOP must be activated manually by the medical doctor In an already pre defined step test it is possible to set the pre programmed p...

Page 62: ...ding to the condition of the subject N Circuit lap length 200 m can be changed N Increment 0 5 km h can be changed STOP must be activated manually by the medical doctor when the subject is completely...

Page 63: ...and the speed is increased by 0 32 km h every minute STOP must be activated manually by the medical doctor when the subject is completely exhausted 8 Ellestad A protocol e g for ECG stress test Step D...

Page 64: ...he displays will be reset to zero After completing the test the results can be printed on a host printer if connected Pre test phase patient stands on the footboards not on the belt Step Duration min...

Page 65: ...0 0 9 500 m 19 0 10 1 15 min 0 0 72 Training Interval 400 m 16 0 21 0 km h Step Distance time Speed km h Elevation Acceleration level 1 400 m 16 0 0 3 2 1 00 min 0 0 3 400 m 17 0 4 1 00 min 0 0 5 400...

Page 66: ...15 0 0 3 2 1 30 min 0 0 3 300 m 21 0 4 0 45 min 0 0 5 600 m 15 0 6 1 30 min 0 0 7 300 m 21 0 8 0 45 min 0 0 9 600 m 15 0 10 1 30 min 0 0 11 300 m 21 0 12 0 45 min 0 0 13 600 m 15 0 14 1 30 min 0 0 15...

Page 67: ...4 9 7 1 00 5 5 8 1 00 6 1 9 1 00 6 7 10 1 00 7 3 11 1 00 7 9 12 1 00 8 5 13 3 00 1 8 Tests no 77 79 are reserved for the following extensions and up dates 80 Profile VO2 10 k Step Time min Speed km h...

Page 68: ...8 7 1 00 12 0 10 8 1 00 13 0 10 9 2 00 13 0 11 10 2 00 13 0 12 83 Not engaged reserved for following extensions and up dates 84 Profile VO2 14 k Step Time min Speed km h Elevation Acceleration level...

Page 69: ...ion Acceleration level 1 3 00 7 5 0 1 2 7 5 3 3 7 5 6 4 8 0 6 5 8 0 9 6 8 0 12 7 8 0 15 8 8 0 18 9 8 0 21 10 8 0 24 91 Test profile Step Time min Speed km h Elevation Acceleration level 1 3 00 9 0 0 1...

Page 70: ...216 92 Test profile Step Time min Speed km h Elevation Acceleration level 1 3 00 9 0 2 1 2 0 30 0 0 2 3 3 00 10 8 2 4 0 30 0 0 2 5 3 00 12 6 2 6 0 30 0 0 2 7 3 00 14 4 2 8 0 30 0 0 4 9 3 00 14 4 4 10...

Page 71: ...8 5 5 1 9 1 00 14 4 0 1 10 1 00 10 1 0 3 11 2 30 10 1 3 3 12 2 20 7 0 9 1 13 0 10 9 2 5 1 14 1 00 15 1 0 1 15 1 00 10 8 0 3 16 2 30 10 8 3 3 17 2 20 7 7 9 1 18 0 10 9 9 5 1 19 1 00 15 8 0 1 20 1 00 11...

Page 72: ...able to control all functions of the running machine via host PC and also to serve for on line monitoring of all data During programming the displays indicate the values of the present program step an...

Page 73: ...is flashing indicates program step St 1 05 Select speed 5 0 km h aor d 06 Confirm speed c indicates distance 0 is flashing 07 Confirm distance 0 this step is programmed after time c indicates time mi...

Page 74: ...5 Select time 4 minutes aor d 26 Confirm time c indicates time seconds 4 00 is flashing 27 Confirm time 00 seconds c indicates elevation 0 0 is flashing 28 Select elevation 5 aor d 29 Confirm elevatio...

Page 75: ...ect time 5 minutes aor d 42 Confirm time c indicates time seconds 5 00 is flashing 43 Confirm time 00 seconds c indicates elevation 0 0 is flashing 44 Confirm elevation 0 c indicates acceleration leve...

Page 76: ...eys Response Display 01 Select option mode OPxx for users Note The option mode for administrators is only accessible for authorised service technicians not for users a and simultaneously d and simulta...

Page 77: ...rvice engineer The following intervals are set back by this operation E 01 Oil interval A OP 35 E 02 Service time interval A OP 37 E 02 Service distance interval A OP 38 OP02 Total distance covered km...

Page 78: ...or m min is blinking OP13 Unit for display of distance indicates unit for distance 0 km 1 miles 2 m m km or miles is blinking OP14 Unit for angle of elevation indicates Unit for elevation 0 per cent 1...

Page 79: ...st not be used for new installations and configurations of medical devices and medical applications from 21 03 2010 h p cosmos para control and h p cosmos para graphics exclusively work with the h p c...

Page 80: ...eleration level 4 The maximum acceleration and deceleration level is NOT valid for control and operation via V24 RS232 interface In this case the acceleration and deceleration level is set in option n...

Page 81: ...RT again or automatically after 2 minutes after having pressed STOP Default ON Display values will be continued added after pressing START again and will not be automatically deleted by pressing STOP...

Page 82: ...65 kg 10 250 kg OP 16 Bodyweight request before manual automatic start OFF no request OFF ON OP 17 Unit of energy consumption JOUL kJoule JOUL kJoule CALO kcal OP 18 Maximum speed default in cardio m...

Page 83: ...ication The running machines designed for use in sports and fitness are not qualified for medical application N It is not allowed to utilize sports grade treadmills for medical application N It is not...

Page 84: ...for you to fill out the form Therefore please fill out the form for registration immediately and send it back 7 1 Safety notes warnings precautions Five safety rules before start working N switch off...

Page 85: ...multiple plug socket is prohibited N An overload or voltage drop even temporary of more than 20 of the mains voltage might cause malfunctions and or defects and might totally switch off the running ma...

Page 86: ...wer plug when the unit is not used for long periods Keeping the connection may cause electric shock current leakage or fire due to the deterioration of insulation N If the device is to be stored unuse...

Page 87: ...p cosmos com created 30 01 2015 printed 30 01 2015 page 87 of 216 7 2 Electrical safety features Potential isolation transformer Potential isolation transformer saturn 450 300 Potential equalization...

Page 88: ...plier s components For this reason the worst case malfunction scenario has to be taken into account h p cosmos classifies the internal firmware and software components as class B due to a number of ri...

Page 89: ...packing the machine and accessories read the instructions on the crate Make sure that the machine power connection cable or any optional equipment will not be damaged during unpacking Pay special atte...

Page 90: ...arily fixed with a special transport fuse construction available at h p cosmos in order to avoid damage during transport Provided the right handrail is flat and temporarily fixed on the running surfac...

Page 91: ...p cosmos com created 30 01 2015 printed 30 01 2015 page 91 of 216 Transport with trolleys For easy transport put two normal trolleys under the device platform approximately 30 cm x 30 cm with 4 manoeu...

Page 92: ...ions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 92 of 216 Packaging of oversize running machines 450...

Page 93: ...the help of a special basket and a mobile crane For the oversize machine saturn 450 300rs a heavy transport and crane is required Transports of heavy devices must only be carried out by authorised sta...

Page 94: ...transformers with high voltage connection as the electric and magnetic interference can falsify measurements or even render them impossible High voltage lines must be avoided nearby the device h p cos...

Page 95: ...ls of the elevation system may cause a print in the flooring Please use h p cosmos floor mats to protect sensitive flooring Floor protection mat 150 50 for running machines with deck size 150x50 cm co...

Page 96: ...ns within the building are not incumbent on the supplier h p cosmos N Read the nameplate of the machine before connecting the machine to the power outlet in order to determine whether the machine was...

Page 97: ...e ask your electrical engineer or h p cosmos if you have further questions N Before installing the running machine please compare the specifications on the name plate concerning the mains voltage and...

Page 98: ...e corresponding plug pin next to the main switch on the front and then connect the mains plug N During electric safety measurements and test leakage currents etc the potential equalization cable is to...

Page 99: ...oc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 99 of 216 7 4 6 4 Plug assignment at the UserTerminal If the UserTerminal was disassemb...

Page 100: ...hpc en 20150130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 100 o...

Page 101: ...hpc en 20150130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 101 o...

Page 102: ..._cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 102 of 216 For devic...

Page 103: ...om created 30 01 2015 printed 30 01 2015 page 103 of 216 MCU5 control board and display board inside the UserTerminal Sticker for plug references at the back plate of the UserTerminal Sticker for plug...

Page 104: ...ated 30 01 2015 printed 30 01 2015 page 104 of 216 7 4 7 Cable connections models 200 300 75 125 venus saturn cos100719 socket in UserTerminal cos100710 socket in UserTerminal for inverter drive and e...

Page 105: ...device Pay attention to safety standard of host devices Read manual Always use potential isolation Do not connect medical devices with sports devices DE Gef hrliche Netzspannung Vor dem ffnen des Ger...

Page 106: ...the respective IEC standards e g IEC 950 for data processing equipment and IEC 60601 1 for medical equipment Furthermore all configurations shall comply with the valid version of the system standard...

Page 107: ...orm requires the manufacturer to inform the responsible organization which means the applier hospital medical practice etc about the following risks in the technical description N The connection of a...

Page 108: ...t of the integration of a system and to ensure that remaining potential risks are identified during the operation of the system For the system integrator this means N he has to plan the integration of...

Page 109: ...N What predictable abuse can occur N Is the connection to the network or data network carried out in accordance with the intended use or purpose according to 3 para 10 of the Medical Devices Act N Co...

Page 110: ...critical processes and applications for which a malfunction or interruption would lead to a critical situation for the patient as in an intensive care network are categorized as class C Such a network...

Page 111: ...d explicitly in DIN EN 60601 1 3rd edition but the chapter on network and data network includes an approach to handling this development The standard requires that when using a network or data network...

Page 112: ...on is completed the instruction protocol has to be signed by the h p cosmos technician and all trained persons and returned together with the signed delivery note and the registration form to h p cosm...

Page 113: ...osmos The potential equalization cable has to be connected AFTER these measurements 06 Lubricate the running machine with 30 ml special silicone oil which is part of the service box 07 Check the tensi...

Page 114: ...a UserTerminal For these models an additional keyboard or an external UserTerminal for remote control via RS232 is available as an option see chapter entitled Accessories For maintenance and diagnosi...

Page 115: ...ents and control steps consider also local requirements of your country and see detailed instruction and protocol form order no cos11690xx 8 3 1 Visual inspections N Carry out visual inspection for da...

Page 116: ...e or the connectors have been damaged In this case the cable should be replaced and the device repaired immediately 8 3 3 Isolation resistance RISO measurement N Resistance between bridged L N and Pro...

Page 117: ...or electric safety tester based on IEC 60601 1 For all measurements read operation manuals of the measurement devices carefully and verify the values and intervals with the local guidelines and laws A...

Page 118: ...ctricity circuit It should be pointed out that these are not regulations standards or safety checks specifically for h p cosmos running machines but rather apply to all electrical devices and building...

Page 119: ...urface gliding on the deck surface of the running belt has a fabric construction which accumulates and distributes the oil until the next oiling is due Oiling amount Oil in the amount of 3 syringes ea...

Page 120: ...of 5 km h so that the oil is distributed on the inside of the running belt Walk for 2 minutes at very low speed ca 2 km h while varying your position on the running belt This will allow the oil under...

Page 121: ...tity of oil absorbed by measuring the difference in weight However the user should realize that this test can only show approximate values and trends and is not meant to replace the direct inspection...

Page 122: ...oil pump Devices without a UserTerminal are equipped with an automatic acoustic signal bleep indicating the device needs to be lubricated At the standard setting the acoustic signal will occur after...

Page 123: ...ntity and quality of oil is especially important for running machines designed for cycling and wheelchair applications For those models a lubrication test tissue test according the instructions availa...

Page 124: ...al control unit indicates that the oil tank is nearly empty Refill the oil tank when the control lamp illuminates At standard settings the word OIL will flash after 1000 km of operation If this occurs...

Page 125: ...tic lubrication 0 25l bottle cos14007 Special oil for sliding plate with automatic lubrication 0 50l bottle cos13438 h p cosmos treadmill size 450 300 Special oil for sliding plate with manual lubrica...

Page 126: ...while or if it has been adjusted wrongly In this case a backlash occurs between the driving shaft and the belt i e when weight is applied to the belt by stepping on it the belt slows down The belt ten...

Page 127: ...he tail shaft at the back of the device belt re entry zone Take care that long hair and loose clothing are not caught in the gap of the tail shaft N For safety reasons the adjustment procedure must be...

Page 128: ...belt will remain in the adjusted position for a period of months if it has been adjusted correctly N During reverse belt rotation downhill run a re adjustment of the belt position centring is require...

Page 129: ...llers and thereby the direction of the running belt The outmost light barriers channel 4 and 8 are connected to an opener If the running belt has moved too far to one side they are activated and the t...

Page 130: ...e entry zone Take care that long hair and loose clothing are not caught in the gap of the tail shaft N For safety reasons the adjustment procedure must be attended by a second person who can immediate...

Page 131: ...ency during oscillation N Check the tone in the display target 1G adjust the tension of the drive belt if necessary N Check the amplitude of the needle target 440 460 adjust the tension of the drive b...

Page 132: ...cleansing disinfecting and before opening N Pay attention to the safety notes warnings and precautions of the running machine the accessories and the disinfectant The h p cosmos devices are neither s...

Page 133: ...shaft of the drive engine N devices manufactured since approx 2003 have hall effect sensors with metal toothed lock washer instead of light barriers N only for oversize running machines with a runnin...

Page 134: ...unwanted activation the light barrier and the reflector glass should be cleaned carefully with a cloth moistened with alcohol at intervals of approximately one week depending on the air and dust cond...

Page 135: ...PC does not boot up it can be switched on manually Therefore the external control unit has to be opened in order to reach the power switch at the rear of the TouchPanel PC Opening of the device must...

Page 136: ...9 4 Fuses Device protection switch thermal protectet 16A ON OFF switch Expulsion fuse ON OFF button 2 pole C16A Expulsion fuse device fuse 3 pole C16A Secondary fuse isolation transformer 1 pole B16A...

Page 137: ...ith up to several thousand volts If the user then touches a metal piece keys or display there may be an electrostatic discharge between the user and the device Such discharge may interfere with the op...

Page 138: ...sports or medical devices are defective e g because of a defective isolation inside the device the current flow may be fatal if bare metal parts for example screws are touched Disengage the device im...

Page 139: ...232 interface N Loop back test For testing the RS232 of the running machine a special RS232 test plug including testing instruction is available from the manufacturer Connect the plug to the RS232 por...

Page 140: ...e device Error messages on devices with UserTerminal Initiation Running belt is not moving One of the mode LED is flashing manual profile cardio test Message Description Explanation Display Activity E...

Page 141: ...U is longer than the high acceleration command SPRINT function or high acceleration level N Trouble shooting see administrator OPTION 48 N Contact authorized service engineer N Check voltage supply Do...

Page 142: ...lashing Running machine is still working N At MCU5 control electronic as of manufacturing date 12 2007 this error shows a defect of the option memory FRAM In this case please contact h p cosmos and re...

Page 143: ...cy Inverter Indication display UT Indication display FI Meaning of the error code related to the frequency inverter motor drive control function status Misubishi 00 No alarm 10 E OC1 Overcurrent shut...

Page 144: ...zone 32 SCF3 Ground short circuit 33 OPF2 3 output phase loss 42 SLF2 SoMove communication 45 SLF3 HMI communication 51 InF9 Current measurement circuit 53 InFb Internal thermal sensor detected fault...

Page 145: ...or chip card drive not all models CARD ERR 2 Running machine is still functioning except chip card function Wrong PIN number N False chip card in the chip card drive or N Too many PIN retries wrong PI...

Page 146: ...be reset in the administrator level In this case please contact customer service Error messages at devices without UserTerminal Devices without UserTerminal are equipped with an automatic error messa...

Page 147: ...e is too high N Check the oil temperature display adjusted to 80 C N Check the cooler of hydraulic aggregate is the fan running Run over limit switch max min The elevation system activated the hardwar...

Page 148: ...ear again OP02 Selection of the OEM code By selecting the OEM code the functions and settings of the UserTerminal are adapted to the requirements of the listed OEM partner The following OEM codes can...

Page 149: ...r safety purposes e g for beginners or in case the ceiling height of the room s ceiling is insufficient the max elevation of every treadmill model can be limited indicates maximum elevation adjustable...

Page 150: ...s running belt movement it activates the motor break for 10 seconds Remark The motor brake works only on running machines with integrated speed measurement The speed sensor must be switched on OP11 1...

Page 151: ...e interval for indication of required OIL service can be adjusted by means of OP 35 Standard 1000 km for treadmills 100 km for ladder ergometers OIL intervals are indicated with error code E01 OIL eve...

Page 152: ...ged with the keys and has not yet been reached report current elevation angle recommended default setting OP40 Speed display as set point or true value 0 Display of speed as set point report target sp...

Page 153: ...led List of running machines types N Make sure that the correct device type is set at administrator OP03 N Go to administrator OP 05 and set maximum possible speed N Set the device in the manual mode...

Page 154: ...1 2 elevation control increment disc with light barrier 60 incr per motor rotation or hall effect sensor with 60 incr per motor rotation elevation element with a 5 mm spindle for 0 25 elevation h p co...

Page 155: ...med nO d EF S AVEd The key SW1 on the MCU 5 assembly board performs the same action as the loading of default values with the following exception if there are no default values saved the default value...

Page 156: ...rts h Difference to user option 04 the displayed value can also be changed OP95 MCU serial number Report and entering of 8 digit serial number with the following format YYMM NNNN YY 2 digit number of...

Page 157: ...depending on the device type in OP03 0 max elevation OP 08 Heart rate display interval 0 beat to beat 0 or 1 9 seconds OP 09 Display test for all displays OP 10 Enter the serial number of the device...

Page 158: ...ns 0 elevation maintains 1 elevation gets down to 0 OP 46 Display and setting of elevation for ladder ergometer 75 degree 0 180 degree OP 47 Reset of oil and service interval OP 48 Running belt speed...

Page 159: ...4165 30 0 0 119 0 200 xx 3 1 no limit 40 0 35 1 2617 40 0 3 120 0 180 3 2 50 0 1 2617 50 0 3 125 0 3 3 60 0 1 2617 60 0 3 100 0 3 4 80 0 1 2617 80 0 3 130 0 3 5 60 0 1 1700 60 0 3 100 0 3 6 80 0 1 170...

Page 160: ...max 1s min during heel strike Drive motor capacity 2200 VA Elevation motor capacity 480 VA Safety standards c IEC 60335 1 VDE 0700 IEC 60601 1 2 VDE 0701 ISO 20957 1 EN 957 6 n MDD directive 93 42 EE...

Page 161: ...lubrication system manual Number of stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 standard COM2 optio...

Page 162: ...rike Drive motor capacity 3300 VA Elevation motor capacity not applicable 390 VA not applicable 390 VA 390 VA a not applicable 390 VA Safety standards c IEC EN 60335 1 VDE 0700 IEC EN 60601 1 2 VDE 07...

Page 163: ...ation is to be expected Central lubrication system manual Number of stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter o...

Page 164: ...ty 3300 VA Elevation motor capacity not applicable 500 VA not applicable 500 VA Safety standards c IEC EN 60335 1 VDE 0700 IEC EN 60601 1 2 VDE 0701 ISO 20957 1 EN 957 6 Machinery Directive 2006 42 EC...

Page 165: ...stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 standard COM2 optional COM3 optional standard for serv...

Page 166: ...e 3 x C 16 A at 400 V 3N Power input long time 2700 VA Power input momentary 5700 VA peak performances for milliseconds max 1s min during heel strike Drive motor capacity 4300 VA Elevation motor capac...

Page 167: ...ber of stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 and COM2 standard COM3 optional standard for ser...

Page 168: ...y 15200 VA 66500 VA Drive motor capacity 11000 VA 30000 VA Elevation motor capacity 370 VA 18000 VA Safety standards n MDD directive 93 42 EEC 2007 47 EC IEC EN 60601 1 VDE 0750 IEC EN 60601 1 2 VDE 0...

Page 169: ...egree Degree 2 Normally only nonconductive pollution Temporary conductivity caused by condensation is to be expected Central lubrication system manual running machines with r have automatic central lu...

Page 170: ...d be at least 30 Electrical fast transient burst IEC 61000 4 4 2 kV for power supply lines 1 kV for input output lines 2 kV for power supply lines 1 kV for input output lines Mains power quality shoul...

Page 171: ...roadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If...

Page 172: ...CE0476 via coscom v3 interface released for complete medical treadmill series ergospirometry system CORTEX CORTEX Biophysik GmbH Leipzig Germany ergo spirometry IIa CE0124 via coscom v3 interface rel...

Page 173: ...a processor Pentium 1 8 GHz or higher is required 11 8Interface protocols h p cosmos has only approved the interface protocol coscom v3 for medical applications according to MDD directive 2007 47 EC E...

Page 174: ...iently in his work The arm supports with additional keyboard and additional stop button offers a wide range of applications e g exercising in gentle way for patients people with over weight orthopaedi...

Page 175: ...arm supports is only admitted for walking and not for running N While running the arm supports have to be folded vertically downwards on the outside 1 The arm supports must never project into the area...

Page 176: ...3 02 Handrail shortened at left side speed grip left cos14763 01 Handrail short cos11456 Handrail long rolled 2 pillars cos10166 Handrail detachable separable cos14192ral9007 Please quote the serial n...

Page 177: ...ccordingly e g in a patient file We have deliberately refrained from offering standard settings for particular heights because the adjustments can widely differ according to the posture and the indivi...

Page 178: ...ure cylinders and noted accordingly e g in a patient file We have deliberately refrained from offering standard settings for particular heights because the adjustment can widely differ according to th...

Page 179: ...he lever 02 Push button Adjust the bar handrail to the desired height by pressing the push button 03 Move the bars horizontally to adjust the required width 04 Lock the locking lever by pushing it dow...

Page 180: ...be done under supervision N If the clamp handles are not locked sufficiently there is danger of squeezing due to unintentional movement of the therapist s seat or the foot support Open and overhanging...

Page 181: ...ning and supports the training itself N The unweighting can be levelled precisely to the needs of the patient and ensures an optimal training environment N High patient comfort for more motivation N T...

Page 182: ...eedom of body motion They do not have straps undercutting during gait and have an optimal fitting due to the individually adjustable strap system Four different vests provide adaptation to all body si...

Page 183: ...air on the treadmill and before using the wheelchair over ground or on the street Wheelchair stabilizer for deck length 200cm cos10227 250cm cos10226 300cm cos00096110031 Available for the h p cosmos...

Page 184: ...replaced every 6 months or earlier at the first sign of wear The length of the rope should be adjusted so that the subject cannot use the rear 30 of the running deck Put on the chest belt so that the...

Page 185: ...rse mode at the next start Change from forward to reverse rotation N Turn the key operated switch and start the machine with no one on the running belt and only when the belt is not moving N Observe t...

Page 186: ...l cord safety stop actuator does not prevent the subject from falling With reverse belt rotation downhill the patient must always be secured with the safety arch with chest belt system Furthermore a s...

Page 187: ...including external power supply 90 260 VAC to 12 VDC 5 A cos10002 02 UserTerminal TouchPanel remote control for table with foot for desktop with PC software h p cosmos para control connected via 5 met...

Page 188: ...emergency stops If there is no socket for external emergency stops order the special rear panel terminal for additional keyboard cos10109 cos15294L10m incl 10 m cable no spiral cable please stipulate...

Page 189: ...face In that case a USB to RS232 interface adapter cable is available at h p cosmos under order number cos12769 To control via USB interface the processor must be a Pentium 1 8 GHz or higher Interface...

Page 190: ...N Pay attention to the advice regarding safety and warnings about possible interferences in the chapters on errors technical data EMC and installation in this manual N WARNING Heart rate monitoring s...

Page 191: ...system you should keep a gap of at least 100 cm between the devices to exclude interference Transmission problems N The setting POLAR logo upside down is recommended for approximately 10 15 of the sub...

Page 192: ...ed coloured STOP and QUICK STOP button on the UserTerminal ARE NO EMERGENCY BUTTONS which are disconnecting from the mains power supply They are no emergency control based on IEC 60601 1 2005 Most of...

Page 193: ...and endurance parameters online The treadmill can be controlled automatically The software is not designed for medical diagnostics or evaluation The treadmill data can support the doctor s decision Da...

Page 194: ...well The clear design of the program allows an easy evaluation The comprehensive printout simplifies the interpretation and is the basis for best possible coaching The software is not designed for med...

Page 195: ...abase of the most common gait and motion specific disorders with the possibility to transfer to the individual report N Integrated player for the analysis of several video clips N Video overlay of up...

Page 196: ...tions N Remote control of all running machine functions during tests or exercise via interface from the PC N Demonstrations for large groups students audiences etc with the help of a big screen or dig...

Page 197: ...p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 197 of 216 h p cosmos para control 4 cos10071 V4 1 0 h p cosmos para control 5 cos10071 V5 Interf...

Page 198: ...ee PC software h p cosmos para control is the result of extensive improvement and functional expansion of the well known version 4 1 In addition to the pure remote control function of h p cosmos tread...

Page 199: ...e appropriate tools eye protection dust mask etc Contact service h p cosmos com to receive the safety data sheet of the European Commission Directive 91 155 EEC h p cosmos running machine h p cosmos r...

Page 200: ...h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 200 of 216 14 Appendix 1 Certificates Latest versions always http...

Page 201: ...0130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 201 of 216 14 2C...

Page 202: ...hpc en 20150130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 202 o...

Page 203: ...on of test 17 34 1054 seconds Heart rate at 500 m 158 bpm 1000 m 156 bpm 1500 m 160 bpm and 2000 m 155 bpm Average heart rate 158 156 160 155 4 157 bpm Fitness Index 420 50 x 0 2 1054 x 0 19338 157 x...

Page 204: ...are to be sent to h p cosmos Instruction on general operation 1 Hand over operating manual Inform about operating and service manual always keep one within reach of all users 2 Refer to safety notes...

Page 205: ...ll as ON OFF button at the UserTerminal 5 Explain safety features that the delivered model is equipped with for example emergency stop quick stop safety harness etc Do not use the emergency stop butto...

Page 206: ...f test mode and the integrated test programs inform about interface and compatibility list Potential isolation for any interface linkage is obligatory in the field of medicine Only connect to coscom v...

Page 207: ...14 Correct adjustment of levelling sockets Check weight load on the levelling sockets by trying to lift up the treadmill frame 15 Proper adjustment of running belt with regulation screw and allen key...

Page 208: ...only be performed by authorised and trained personnel who are certified by h p cosmos 19 Inform the user about periodically recurring maintenance intervals and obligatory safety controls as well as t...

Page 209: ...d of intended and forbidden use safety notes or precautions as well as unauthorized maintenance or lack thereof and or regular safety checks may lead to injuries or even death and or can damage the de...

Page 210: ..._08hpc en 20150130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 21...

Page 211: ...hpc en 20150130_cos14310m5 v1 08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 211 o...

Page 212: ...08hpc en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 212 of 216 15 6Wiring diagram load...

Page 213: ...en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 213 of 216 15 7Wiring diagram control ci...

Page 214: ...en_instructions_for_use_h p cosmos_treadmill doc 2015 h p cosmos sports medical gmbh author fh email h p cosmos com created 30 01 2015 printed 30 01 2015 page 214 of 216 15 8Wiring diagram control ci...

Page 215: ...ty information N Earth IEC 60417 5017 Warning safety precautions Pay attention to accompanying instructions ISO 7010 W001 Non sterile product 2012 Manufacturing date P Potential compensation IEC 60417...

Page 216: ...dditionally Skype with webcam Service department phone 49 86 69 86 42 0 phone direct 49 86 69 86 42 25 mobile 49 171 720 69 88 fax 49 86 69 86 42 49 email service h p cosmos com skype h p cosmos com s...

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