Grundfos IO 112 Installation And Operating Instructions Manual Download Page 15

15

9. Start-up

When the IO 112 has been installed as described in 

6. Installation

, start-up must be carried out by an 

authorized person.

1. Switch on the electricity supply to the IO 112 

before starting the pump.

2. IO 112 now carries out a self-test. All indicator 

lights on the front panel will be on for a few sec-
onds. If IO 112 does not detect any fault, all indi-
cator lights will go out. If a fault is detected, the 
indicator lights for the actual fault will illuminate.

3. Check that there are no warnings or alarms 

before switching on the pump. 

10. Indication

On the front of IO 112, a column of six indicator 
lights show the measured value. Depending on 
whether the measured value is set to count up or 
down, the indicator lights will illuminate from the bot-
tom or the top.

Fig. 11

Indicator lights and reset button on 
IO 112

10.1 Alarm resetting

Alarms can be reset by means of terminals R1 and 
R2 (pos. 9).

Manual resetting

Alarms can be reset by short-circuiting R1 and R2. 
The reset button (pos. 1) also short-circuits R1 and 
R2.

Automatic resetting

If a permanent short-circuit is made between R1 and 
R2, alarms are automatically reset when the alarm 
cause has disappeared.

11. Maintenance

IO 112 requires no maintenance. IO 112 must only 
be cleaned with a dust-free cloth.

12. Service

IO 112 cannot be serviced. If the module is faulty, it 
must be replaced.

TM

0

3

 5

586

 3

906

Pos. Symbol

Description

1

Reset button

If the reset button is pressed for 

less than 3 seconds

, all alarm 

indicator lights will go out. If the 
cause of the alarm has not been 
remedied, the indicator lights will 
illuminate again after three sec-
onds.
If the reset button is pressed for

 

more than 3 seconds

, the CNT 

indicator light will go out, and the 
counter value will be reset to its 
starting point.

2

Pump status indicator light

The pump status indicator light is 
on when the pump is in operation 
and the contactor feedback K

1

 - K

2

 

is on.

3

AI indicator light
On:

 When the six value indicator 

lights show the measured values 
of the analog input.

Flashing:

 During the setting of the 

limits of the analog input and when 
the measured value is outside the 
range of 4-20 mA.

3

4

5

6

2

1

  

  

IO 112

IO 112 

15

90

75

60

45

30

120

100

80

60

40

20

600

500

400

300

200

100

%

C Pulse

o

AI     PT   CNT

Reset

Reset

AI

4

PT indicator light
On:

 When the six value indicator 

lights show the measured values 
of the temperature sensor input.

Flashing:

 During the setting of the 

limits of the temperature sensor 
input, and when the measured 
value exceeds the alarm limit set.

5

CNT indicator light
On:

 When the six value indicator 

lights show the measured values 
of the counter input.

Flashing:

 During the setting of the 

alarm limit of the counter input and 
when the measured value exceeds 
the alarm limit set.

6

Value indicator lights

The six value indicator lights show 
the momentary value of the param-
eter chosen (AI, PT or CNT). They 
are also used for the setting of the 
limits of these parameters.

PT

CNT

Summary of Contents for IO 112

Page 1: ...IO 112 GRUNDFOS INSTRUCTIONS Installation and operating instructions...

Page 2: ...os quais se refere esta declara o est o em conformidade com as Directivas do Conselho das Comunidades Europeias relativas aproxima o das legisla es dos Estados Membros respeitantes Material el ctrico...

Page 3: ...siune 2006 95 CEE Standard aplicat EN 61010 1 2001 Compatibilitate electromagnetic 89 336 CEE Standarde aplicate EN 61000 6 2 i EN 61000 6 3 Grundfos IO 112 2006 95 E O EN 61010 1 2001 89 336 E O EN 6...

Page 4: ...direkt v m par tuvin anos EK dal bvalstu likumdo anas norm m Elektriskais apr kojums kas paredz ts lieto anai zin mu sprieguma robe v rt bu ietvaros 2006 95 EEK Piemerotais standarts EN 61010 1 2001...

Page 5: ...driftsinstruktion 124 Asennus ja k ytt ohjeet 137 Monterings og driftsinstruktion 150 Instrukcja monta u i eksploatacji 163 177 Szerel si s zemeltet si utas t s 197 Navodila za monta o in obratovanje...

Page 6: ...IO 112 interface has three inputs for measured values one potentiometer for setting of limits indicator lights indicating the measured value of the input value of the limit set alarm source pump statu...

Page 7: ...r to reduce the external pollution level to maximum 2 the IO 112 must be installed in a pro tecting environment with minimum IPX4 enclosure according to IEC 60529 The cabinet must be of a flame retard...

Page 8: ...a good electric contact from the mounting plate through the mounting screws to the metal cabinet of the frequency con verter Use toothed washers and a galvanically conduct ing mounting plate Fig 5 Scr...

Page 9: ...module See fig 1 The temperature sensor is for instance used for measurement of the liquid temperature or the motor temperature Counter input If switches 1 and 2 are set to counter input CNT IO 112 i...

Page 10: ...ling has been selected the indicator lights will illuminate from the top and downwards as the value falls 7 1 4 Counter input falling rising With DIP switch 5 it is possible to set whether an alarm is...

Page 11: ...Limit 1 and limit 2 With DIP switch 7 it is possible to add limits 1 and 2 to the analog input and the temperature sensor input It is not possible to add the limits to the counter input Switch 6 Descr...

Page 12: ...cator light of the selected input will flash 5 seconds after the limit has been set with the poten tiometer the setting is saved and the indicator light will be off When setting the limits with the po...

Page 13: ...30 illuminates Wait 5 seconds until the value has been stored 8 2 Example 2 draining application The application is controlled by a level sensor The pump must start when the water reaches the maxi mu...

Page 14: ...til the value has been stored 8 4 Example 4 application with falling temperature The application is controlled by a Pt1000 sensor The pump must start when the temperature of for instance a liquid reac...

Page 15: ...os Symbol Description 1 Reset button If the reset button is pressed for less than 3 seconds all alarm indicator lights will go out If the cause of the alarm has not been remedied the indicator lights...

Page 16: ...The limit is not set correctly rising falling Check switch 4 The CNT indicator light is on An alarm has been registered Press the Reset button for less than 3 seconds The alarm limit is not correct Ch...

Page 17: ...be short circuited when the pump is running K2 Terminal for conductor for contactor status Digital input R1 GND connection 0 V For resetting of alarms see section 10 1 The input must be short circuit...

Page 18: ...CNT terminal for alarm output D6 GND for CNT D7 Not in use D8 Not in use Note If the switched voltage is greater than 30 VDC special precautions must be taken Please contact Grundfos Pos in fig 1 Ter...

Page 19: ...level sensor TM03 7807 4906 M U V W 230 VAC L1 L2 L3 24 VAC DC 4 20 mA PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 P1 P2 P3 P4 P5 A Y B ON DIP 1 2 3 4 5 6 7 8 9 10 IO 112 Reset 15 90 75 60 45 30 120 100 80 60 4...

Page 20: ...ensor TM03 7809 0607 M U V W 230 VAC L1 L2 L3 24 VAC DC PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 P1 P2 P3 P4 P5 A Y B ON DIP 1 2 3 4 5 6 7 8 9 10 IO 112 Reset 15 90 75 60 45 30 120 100 80 60 40 20 600 500 400...

Page 21: ...TM03 7808 0607 M U V W 230 VAC L1 L2 L3 24 VAC DC PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 P1 P2 P3 P4 P5 A Y B ON DIP 1 2 3 4 5 6 7 8 9 10 IO 112 Reset 15 90 75 60 45 30 120 100 80 60 40 20 600 500 400 300 2...

Page 22: ...390...

Page 23: ...Shizuoka pref 431 21 Phone 81 53 428 4760 Telefax 81 53 484 1014 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82...

Page 24: ...www grundfos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 96650446 0307 185 Repl 96650446 0207...

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