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chapter discard.fm  Page 7  Tuesday, June 7, 2011  9:29 PM

Disassembly

1.    Using the proper allen wrench, loosen the set screw(s)   
       in the coupling.

2.    With the correct size wrench, loosen and remove the      
       four bolts which hold the motor to the discharge sec-     
       tion of the pump end motor support.

3.    Move the motor straight back until the shaft is free         
       from the coupling.

Assembly

1.  If not already done, disconnect the motor stool                 

from the pump volute by removing the cap screws            
which  join  the  two  together.  Carefully  pull  the  motor 
stool and rotating assembly out of the pump volute.

2.  Thoroughly clean the surfaces of the motor and pump     

end mounting flanges.

3.  Place the stub shaft onto the end of the motor shaft.       

Connect the motor and motor stool by inserting the         
mounting bolts and tightening them diagonally and        
evenly (torque 15 to 20 ft. lbs.).

4.  Using the appropriate edge of impeller spacing tool          

SV00201 (see Table C), position the impeller at the cor-   
rect axial location and tighten allen shaft set screw(s)      
into the motor shaft’s keyway (see Figures 5A, B & C).

5.  Attach  the  motor  stool  to  the  pump  volute  with  the 

cap  screws,  ensuring  that  the  terminal  box  or  conduit
connection and the pump’s discharge port are correctly 
oriented for your installation.  Replace the attaching cap 
screws and torque to 25 ft. lbs.

6. Be certain the pump shaft can be rotated by hand.  If       

shaft cannot be rotated or it binds, repeat steps 4 and 5.

   FIGURE 5A: Pump assembly (HS 100 and HS 125)

   FIGURE 5B: Pump assembly (HS 150 2020 and 3030)

   FIGURE 5C: Pump assembly (HS 150 5050 and 7575)

TABLE C: Impeller - Motor Support Positioning

Pump                                                          Impeller Distance to

Model(s)                                                          Motor Support

HS 100 (all)                                                             1/32”*

HS 125 (all)                                                              1/32”*

HS 150 (2020 & 3030)                                          1/4”*

HS 150 (5050 & 7575)                                            1/4”*

*   Use Spacing Tool SV00201 included in seal kits and            
     repair kits (thin edge = 1/32”, thicker edge = 1/4”)

Spacing Tool SV00201

Summary of Contents for HS 100 0505

Page 1: ...GRUNDFOS INSTRUCTIONS HS Horizontal single stage end suction pumps Installation and operating instructions discard fm Page 1 Tuesday June 7 2011 9 24 PM...

Page 2: ...Do not destroy packing materials until the shipment is inspected and the claim is settled The position of the coupling that connects the pump shaft to the motor shaft is set at factory specifications...

Page 3: ...kets to form Discharge piping It is suggested that a check valve and isolation valve be installed in the discharge pipe Pipe valves and fittings should be at least the same diameter as the discharge p...

Page 4: ...e motors should remain mounted with the cooling vents positioned downward especially where there is the possibility that liquid might splash onto the pump from above i e rain FIGURE 3 Motor mounting p...

Page 5: ...t be purged while the system is being filled Replace the drain vent plug and securely tighten Connect and or seal the discharge piping Check motor rotation 1 Make sure power is off 2 Check to make sur...

Page 6: ...Over greasing will cause increased bearing heat and can result in bearing motor failure Do not mix petroleum grease and silicon grease in motor bear ings Bearing grease will lose its lubricating abil...

Page 7: ...y torque 15 to 20 ft lbs 4 Using the appropriate edge of impeller spacing tool SV00201 see Table C position the impeller at the cor rect axial location and tighten allen shaft set screw s into the mot...

Page 8: ...AND SPARE PARTS PRICE LISTS FOR A COMPLETE LISTING OF KIT COMPONENTS Part Lists and Diagrams Model B HS 100 0505 to HS 125 1515 HS100 0305 to HS125 1520 Motor Stool 56C Frame Pump Base 3 4 Type 21 Joh...

Page 9: ...0 2020 to HS 150 3030 Motor Stool 182TC 184TC 1 Type 21 John Crane Seal Stub Shaft 416ss Impeller HS 150 5050 Impeller HS 150 7575 Pump Volute Volute Gasket 5 16 18 x 3 8 Shaft Set Screw Woodruff Key...

Page 10: ...it means If the amp draw exceeds the listed serv ice factor amps SFA or if the current imbalance is greater than 5 between each leg on three phase units check the following 1 Burned contacts on the mo...

Page 11: ...start pump gradually close the dis charge valve and read pressure at shut off Disassemble and inspect pump passageways Fault A Pump does not run B Pump runs but at reduced capacity or does not deliver...

Page 12: ...ecord values Check proper wiring and loose terminals Turn off power and manually rotate pump shaft Turn off the power and discharge the capacitor Check with ohm meter R x 100K Use a thermometer to che...

Page 13: ...erating instructions To obtain service under this warranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of p...

Page 14: ...English US 14 chapter discard fm Page 14 Tuesday June 7 2011 9 29 PM This page intentionally left blank...

Page 15: ...Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M...

Page 16: ...the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide L EP...

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