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chapter discard.fm  Page 4  Tuesday, June 7, 2011  9:29 PM

TABLE A: Minimum Pumping Rates

Pump                                                 Minimum

Type                                                   Flow Rates
HS 100 (all)                                     3 U.S. GPM
HS 125 (all)                                      4 U.S. GPM
HS 150 2020                                   8 U.S. GPM
HS 150 3030                                 10 U.S. GPM
HS 150 5050                                   12 U.S. GPM
HS 150 7575                                    13 U.S. GPM

Electrical

All  electrical  work  should  be  performed  by  a 
qualified  electrician  in  accordance  with  the 
latest edition of the National Electric Code and 
local codes and regulations.

WARNING: 

The safe operation of this 

pump requires that it be grounded in accord-
ance with the National Electric Code and local 
governing codes or regulations.  Connect the 
ground wire to the grounding screw in the ter-
minal compartment and then to the acceptable 
grounding point.

Motor

Grundfos  HS  pumps  are  supplied  with  heavy-duty  2-pole 
3450  RPM,  ODP  or  TEFC  NEMA  C  frame  motors  selected 
to  our  rigid  specifications.  Motors  have  been  selected  to 
operate  without  exceeding  their  service  factor  ratings. 
Motors with other enclosure types and for other voltages 
and frequencies are available on a special order basis. If you 
are replacing the pumping unit, but using a motor supplied 
separately,  be  sure  to  read  the  “Motor  Replacement” 
instructions on page 6 for proper adjustment of the pump 
shaft.

Motor mounting position

Motors up to 3 HP can be mounted in any of four positions 
in 90° steps. To rotate the motor:

1.    Remove the four cap screws securing the motor to the  
       pump.

2.    Turn the motor to the desired position.

3.    Replace the motor and securely tighten the four bolts.

Note: ODP motors through 3 HP are supplied with cooling 
vents.  These  motors  should  remain  mounted  with  the 
cooling vents positioned downward, especially where there 
is  the  possibility  that  liquid  might  splash  onto  the  pump 
from above (i.e., rain).

FIGURE 3: Motor mounting positions

Supply power

Verification of the electrical supply should be made to be 
certain the voltage, phase, and frequency match that of the 
pump motor.  The proper operating voltage and other elec-
trical information can be found on the motor nameplate.
These  motors  are  designed  to  run  on  +  or  -  10%  of  the 
nameplate rated voltage.
Wiring  connection  diagrams  can  be  found  on  the  plates 
attached to the motor.

WARNING: If voltage variations are larger than + or - 10%, 
DO NOT operate the pump.

Field wiring

Wire sizes should be based on the current carrying proper-
ties of a conductor as recommended by the latest edition of 
the National Electric Code or local regulations.
Direct  on  line  (D.O.L.)  starting  is  approved  due  to  the 
extremely  fast  run-up  time  of  the  motor  and  the  low 
moment  of  inertia  of  the  pump  and  motor.    If  D.O.L. 
starting  is  not  acceptable  and  reduced  starting  current 
is  required,  an  auto  transformer,  resistant  starter,  or  soft 
start should be used.
It is recommended that a fused disconnect be used for each 
pump where service and standby pumps are installed.

Motor protection

SINGLE-PHASE MOTORS
Single  phase  Series  HS  pumps  are  equipped  with  multi- 
voltage, squirrel cage induction motors with built-in ther-
mal protection.

THREE-PHASE MOTORS
HS  pumps  with  three-phase  motors  must  be  used  with 
the  proper  size  and  type  of  motor  starter  to  ensure  that 
the motor is protected against damage from low voltage, 
phase failure, current imbalance, and overloads. A properly 
sized starter with manual reset and ambient-compensated 
extra quick trip in all three legs should be used.

Summary of Contents for HS 100 0505

Page 1: ...GRUNDFOS INSTRUCTIONS HS Horizontal single stage end suction pumps Installation and operating instructions discard fm Page 1 Tuesday June 7 2011 9 24 PM...

Page 2: ...Do not destroy packing materials until the shipment is inspected and the claim is settled The position of the coupling that connects the pump shaft to the motor shaft is set at factory specifications...

Page 3: ...kets to form Discharge piping It is suggested that a check valve and isolation valve be installed in the discharge pipe Pipe valves and fittings should be at least the same diameter as the discharge p...

Page 4: ...e motors should remain mounted with the cooling vents positioned downward especially where there is the possibility that liquid might splash onto the pump from above i e rain FIGURE 3 Motor mounting p...

Page 5: ...t be purged while the system is being filled Replace the drain vent plug and securely tighten Connect and or seal the discharge piping Check motor rotation 1 Make sure power is off 2 Check to make sur...

Page 6: ...Over greasing will cause increased bearing heat and can result in bearing motor failure Do not mix petroleum grease and silicon grease in motor bear ings Bearing grease will lose its lubricating abil...

Page 7: ...y torque 15 to 20 ft lbs 4 Using the appropriate edge of impeller spacing tool SV00201 see Table C position the impeller at the cor rect axial location and tighten allen shaft set screw s into the mot...

Page 8: ...AND SPARE PARTS PRICE LISTS FOR A COMPLETE LISTING OF KIT COMPONENTS Part Lists and Diagrams Model B HS 100 0505 to HS 125 1515 HS100 0305 to HS125 1520 Motor Stool 56C Frame Pump Base 3 4 Type 21 Joh...

Page 9: ...0 2020 to HS 150 3030 Motor Stool 182TC 184TC 1 Type 21 John Crane Seal Stub Shaft 416ss Impeller HS 150 5050 Impeller HS 150 7575 Pump Volute Volute Gasket 5 16 18 x 3 8 Shaft Set Screw Woodruff Key...

Page 10: ...it means If the amp draw exceeds the listed serv ice factor amps SFA or if the current imbalance is greater than 5 between each leg on three phase units check the following 1 Burned contacts on the mo...

Page 11: ...start pump gradually close the dis charge valve and read pressure at shut off Disassemble and inspect pump passageways Fault A Pump does not run B Pump runs but at reduced capacity or does not deliver...

Page 12: ...ecord values Check proper wiring and loose terminals Turn off power and manually rotate pump shaft Turn off the power and discharge the capacitor Check with ohm meter R x 100K Use a thermometer to che...

Page 13: ...erating instructions To obtain service under this warranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of p...

Page 14: ...English US 14 chapter discard fm Page 14 Tuesday June 7 2011 9 29 PM This page intentionally left blank...

Page 15: ...Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M...

Page 16: ...the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide L EP...

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