background image

English (US)

2

English (US) 

Installation and operating instructions

chapter discard.fm  Page 2  Tuesday, June 7, 2011  9:29 PM

CONTENTS

1.  Shipping inspection 

2

2.  Applications and operating ranges 

2

3.  Installation 

2

4.  Startup 

5

5.  Operation and Maintenance 

6

6.  Parts lists and Diagrams 

8

7.  Troubleshooting 

10

SAFETY WARNING

Electrical Work

All  electrical  work  should  be  performed  by  a 
qualified  electrician  in  accordance  with  the 
latest  edition  of  the  National  Electrical  Code, 
local codes and regulations.

Shock Hazard

A  faulty  motor  or  wiring  can  cause  electrical  shock  that 
could  be  fatal,  whether  touched  directly  or  conducted 
through standing water. For this reason, proper grounding 
of the pump to the power supply’s grounding terminal is 
required for safe installation and operation. 
In  all  installations,  the  above-ground  metal  plumbing 
should  be  connected  to  the  power  supply  ground  as 
described in Article 250-80 of the National Electrical Code.
PLEASE  KEEP  THESE  INSTRUCTIONS  WITH  THE  PUMP  FOR 
FUTURE REFERENCE.

Preinstallation checklist

Your  Grundfos  HS  End  Suction  pump  is  of  the  utmost 
quality. Combined with proper installation, your Grundfos 
pump will give you many years of reliable service.

To  ensure  the  proper  installation  of  the  pump,  carefully 
read the complete manual before attempting to install the 
pump.

Check the condition of the pump

Examine your pump carefully to make sure that no damage 
has occurred during shipment.

Your  Grundfos  HS  pump  should  remain  in  its  shipping 
carton until it is ready to be installed. This carton has been 
specially  designed  to  protect  the  pump  from  damage.  
During unpacking and prior to installation, care should be 
taken  to  ensure  the  pump  is  not  dropped  or  mishandled.  
Immediately  report  any  damage  in  writing  to  the  trans-
portation  company  and  ask  to  have  it  inspected.  Do  not 
destroy packing materials until the shipment is inspected 
and the claim is settled.

The  position  of  the  coupling  (that  connects  the  pump 
shaft  to  the  motor  shaft)  is  set  at  factory  specifications. 
No  adjustment  is  necessary  or  advised.  Refer  to  “Motor 
Replacement”  on  page  6  for  proper  coupling  positioning 
procedures.

Applications and operating ranges

Before installing the pump, the following checks should be 
made to ensure that the proper operating conditions for the 
pump are present.

Applications

The  HS  end  suction  pump  is  a  general  service  pump 
designed to pump fluids in a wide range of applications.

Acceptable fluids include:

•   Hot and cold water
•   Clean, thin, non-aggressive and non-explosive fluids
•   Consult manufacturer for fluids containing chlorine or     
     hydrocarbons

Operating Ranges

•   Maximum fluid temperature:  

180°F continuous

      

211°F intermittent

•   Maximum working pressure: 

125 PSIG

•   Maximum ambient temperature:  104°F (40°C)

Consult  manufacturer  for  higher  ambient  temperature 
conditions.

Installation

Pump location

The pump should be located in a dry, well-ventilated area 
which  is  not  subject  to  freezing  or  extreme  variations  in 
temperature.  Care must be taken to ensure that the pump 
is  mounted  at  least  6  inches  from  any  obstruction  or  hot 
surfaces.    The  motor  requires  an  adequate  air  supply  to 
prevent  overheating  and  adequate  space  to  remove  the 
motor for repair.

For open systems requiring suction lift, the pump should be 
located as close to the water source as possible to reduce 
piping losses.

Foundation

Concrete  or  similar  foundation  material  should  be  used 
to  provide  a  secure,  stable  mounting  base  for  the  pump 
in order to minimize noise and vibration in the system. It 
is not recommended to hang the pump unit in the system 
piping without added support.  Bolt hole center line dimen-
sions  for  the  various  pump  types  are  given  in  Figure  1  on 
page 3. Secure the pump to the foundation using all four 
bolt holes. Uneven surfaces can result in pump base break-
age when the mounting bolts are tightened.

Summary of Contents for HS 100 0505

Page 1: ...GRUNDFOS INSTRUCTIONS HS Horizontal single stage end suction pumps Installation and operating instructions discard fm Page 1 Tuesday June 7 2011 9 24 PM...

Page 2: ...Do not destroy packing materials until the shipment is inspected and the claim is settled The position of the coupling that connects the pump shaft to the motor shaft is set at factory specifications...

Page 3: ...kets to form Discharge piping It is suggested that a check valve and isolation valve be installed in the discharge pipe Pipe valves and fittings should be at least the same diameter as the discharge p...

Page 4: ...e motors should remain mounted with the cooling vents positioned downward especially where there is the possibility that liquid might splash onto the pump from above i e rain FIGURE 3 Motor mounting p...

Page 5: ...t be purged while the system is being filled Replace the drain vent plug and securely tighten Connect and or seal the discharge piping Check motor rotation 1 Make sure power is off 2 Check to make sur...

Page 6: ...Over greasing will cause increased bearing heat and can result in bearing motor failure Do not mix petroleum grease and silicon grease in motor bear ings Bearing grease will lose its lubricating abil...

Page 7: ...y torque 15 to 20 ft lbs 4 Using the appropriate edge of impeller spacing tool SV00201 see Table C position the impeller at the cor rect axial location and tighten allen shaft set screw s into the mot...

Page 8: ...AND SPARE PARTS PRICE LISTS FOR A COMPLETE LISTING OF KIT COMPONENTS Part Lists and Diagrams Model B HS 100 0505 to HS 125 1515 HS100 0305 to HS125 1520 Motor Stool 56C Frame Pump Base 3 4 Type 21 Joh...

Page 9: ...0 2020 to HS 150 3030 Motor Stool 182TC 184TC 1 Type 21 John Crane Seal Stub Shaft 416ss Impeller HS 150 5050 Impeller HS 150 7575 Pump Volute Volute Gasket 5 16 18 x 3 8 Shaft Set Screw Woodruff Key...

Page 10: ...it means If the amp draw exceeds the listed serv ice factor amps SFA or if the current imbalance is greater than 5 between each leg on three phase units check the following 1 Burned contacts on the mo...

Page 11: ...start pump gradually close the dis charge valve and read pressure at shut off Disassemble and inspect pump passageways Fault A Pump does not run B Pump runs but at reduced capacity or does not deliver...

Page 12: ...ecord values Check proper wiring and loose terminals Turn off power and manually rotate pump shaft Turn off the power and discharge the capacitor Check with ohm meter R x 100K Use a thermometer to che...

Page 13: ...erating instructions To obtain service under this warranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of p...

Page 14: ...English US 14 chapter discard fm Page 14 Tuesday June 7 2011 9 29 PM This page intentionally left blank...

Page 15: ...Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M...

Page 16: ...the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide L EP...

Reviews: