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Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions 
describe Grundfos DP and EF AUTO

ADAPT

 pumps.

Sections 1-5 give the information necessary to be 
able to unpack, install and start up the product in a 
safe way.
Sections 6-11 give important information about the 
product, as well as information on service, fault 
finding and disposal of the product.

CONTENTS

Page

1.

General information

3

1.1

Hazard statements

3

1.2

Notes

3

1.3

Target group

3

2.

Receiving the product

3

2.1

Transporting the product

3

3.

Installing the product

4

3.1

Mechanical installation

4

3.2

Electrical connection

8

4.

Starting up the product

9

4.1

Operating modes

10

4.2

Preparations for starting up

11

4.3

Start and stop levels

11

4.4

Direction of rotation

12

4.5

Start up

12

4.6

Resetting the pump

13

5.

Handling and storing the product

13

5.1

Handling the product

13

5.2

Storing the product

13

6.

Product introduction

13

6.1

Product description

13

6.2

Applications

14

6.3

Pumped liquids

14

6.4

Potentially explosive environments

14

6.5

Approvals

15

6.6

Identification

16

7.

Protection and control functions

17

7.1

Built-in protection

17

7.2

Thermal switches

17

8.

Servicing and maintaining the product 17

8.1

Safety instructions and requirements

17

8.2

Contaminated pumps

18

8.3

Maintenance schedule

19

8.4

Oil check and oil change

19

8.5

Cleaning the sensors

20

8.6

Adjusting the impeller clearance

21

8.7

Cleaning the pump housing

21

8.8

Checking or replacing the shaft seal

21

8.9

Service kits

22

9.

Fault finding the product

23

9.1

Megging

23

10.

Technical data

24

10.1 Operating conditions

24

10.2 Electrical data

24

10.3 Dimensions and weights

24

11.

Disposing of the product

24

Read this document before installing the 
product. Installation and operation must 
comply with local regulations and accepted 
codes of good practice.

This appliance can be used by children 
aged from 8 years and above and persons 
with reduced physical, sensory or mental 
capabilities or lack of experience and 
knowledge if they have been given 
supervision or instruction concerning use 
of the appliance in a safe way and 
understand the hazards involved.
Children shall not play with the appliance. 
Cleaning and user maintenance shall not 
be made by children without supervision.

Summary of Contents for DP AUTOADAPT Series

Page 1: ...DP and EF AUTOADAPT Installation and operating instructions 50 Hz GRUNDFOS INSTRUCTIONS Installation and operating instructions DP10 EF30 AUTOADAPT http net grundfos com qr i 97525811...

Page 2: ...6 4 Potentially explosive environments 14 6 5 Approvals 15 6 6 Identification 16 7 Protection and control functions 17 7 1 Built in protection 17 7 2 Thermal switches 17 8 Servicing and maintaining th...

Page 3: ...e power cable DANGER Indicates a hazardous situation which if not avoided will result in death or serious personal injury WARNING Indicates a hazardous situation which if not avoided could result in d...

Page 4: ...us personal injury Make sure that the lifting bracket is tightened before attempting to lift the pump Tighten if necessary Make sure the pit bottom is even before installing the product DANGER Electri...

Page 5: ...ncorrect installation Only use the lifting bracket for lifting the pump Do not use it to hold the pump when in operation CAUTION Crushing of hands Minor or moderate personal injury Do not put your han...

Page 6: ...t firmly to the pit wall 6 Clean out debris from the pit before lowering the pump into the pit 7 Fit the guide claw to the pump outlet Grease the gasket of the guide claw before lowering the pump into...

Page 7: ...is used make sure that the hose does not buckle and that the inside diameter of the hose matches that of the outlet port If a rigid pipe is used fit the union or coupling non return valve and isolatin...

Page 8: ...sification of the installation site must be approved according to local rules in each individual case The CIU unit if used must not be installed in potentially explosive environments On explosion proo...

Page 9: ...n a brief flashing of an electric light Consult the supply authority if necessary to ensure that the current capacity at the interface point is sufficient for the equipment 4 Starting up the product T...

Page 10: ...irst time check the power cable for visible defects to avoid short circuits If the power cable is damaged it must be replaced by the manufacturer his service agent or a similarly qualified person Make...

Page 11: ...e of long intervals between start and stop the actual start level may differ from the start level set See examples below Example 1 Constant barometric pressure The pump will start when the liquid leve...

Page 12: ...system has been filled with liquid and vented The pump is self venting 8 Switch on the power supply to the pump When power is on the pump will start and pump down to the dry running level This process...

Page 13: ...period of storage inspect the pump before putting it into operation Make sure that the impeller can rotate freely Pay special attention to the condition of the shaft seal the cable entry and sensors 6...

Page 14: ...ible or flammable liquids The classification of the installation site must be approved according to local rules in each individual case The letter X in the certificate number indicates that the equipm...

Page 15: ...as certified the quality system for ATEX Explosion protection mark II Equipment group according to the ATEX directive defining the requirements applicable to the equipment in this group 2 Equipment ca...

Page 16: ...ted current A 22 Cos 1 1 load 23 Maximum liquid temperature C 24 Frequency Hz 25 Insulation class 26 Production country Type 1 16 17 18 19 20 21 22 23 24 25 26 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Model...

Page 17: ...lly repeatedly contact Grundfos or a service workshop authorised by Grundfos 8 Servicing and maintaining the product 8 1 Safety instructions and requirements DANGER Electric shock Death or serious per...

Page 18: ...r a similarly qualified person Make sure that the product is earthed properly Switch off the power supply and lock the main switch in position 0 Switch off any external voltage connected to the produc...

Page 19: ...of oil in the oil chamber Draining of oil 1 Loosen and remove both oil screws to allow all the oil to drain from the chamber 2 Check the oil for water and impurities If the shaft seal has been remove...

Page 20: ...ning level Checking the functionality of the dry running sensors 1 Cover one dry running sensor with a wet cloth 2 Let the pump run and pump down to the dry running level The pump must stop at the dry...

Page 21: ...clean it can be reused See also section 8 Servicing and maintaining the product For position numbers in brackets see figs 4 to 6 in Appendix Proceed as follows 1 Loosen and remove the clamp 92 fasten...

Page 22: ...bracket Lifting bracket and screw 0 6 1 5 kW 96984147 2 6 kW 96984148 Power plug Plug for the power supply and O rings for the cover All types 96984144 Protective cap for the level sensor Protective...

Page 23: ...t circuit or earth leakage in the cable or the motor windings Have the cable and the motor checked and repaired by a qualified electrician e Fault in the motor electronics Have the motor checked and r...

Page 24: ...10 50 Hz 10 2 2 Enclosure class IP68 according to IEC 60529 10 2 3 Insulation class F 155 C 10 2 4 Pump curves Pump curves are available via www grundfos com The curves are to be considered as a guid...

Page 25: ...Z4 ZDN1 12 3 x 15 Z15 Z 2 3 Rp2 Z10a 80 12 Z4 Z7 Z9 72 Z 1 6 S 3 O P R Z 2 3 x R7 Z15 Z 2 3 DP 0 9 1 5 kW DP 2 6 kW EF 0 6 1 5 kW Power kW D F Z2 Z4 Z6 Z7 Z9 Z10a Z11 Z12a Z12B Z15 Z16 Z23 ZDN1 S3OPR...

Page 26: ...pump installation on hookup auto coupling DP 10 50 EF 30 50 TM06 5883 0316 Power kW B F G1 O M N ZDN1 Z6a Z12a Z18 Z19 DP 0 9 1 5 75 218 160 600 140 100 R2 325 30 286 110 EF 0 6 1 5 75 218 163 600 140...

Page 27: ...ion TM06 5881 5915 0316 DP 0 9 1 5 kW DP 2 6 kW EF 0 6 1 5 kW Power kW A C D E F H I Z20 DC02 DN2 DP 0 9 1 5 503 252 117 150 218 87 123 145 Rs 2 DP 2 6 587 294 137 180 252 102 143 185 145 DN 65 EF 0 6...

Page 28: ...Appendix 28 Fig 4 Exploded view of DP 10 50 pump TM06 5879 0316...

Page 29: ...Appendix 29 Fig 5 Exploded view of DP 10 65 pump TM06 5900 0316...

Page 30: ...Appendix 30 Fig 6 Exploded view of EF 30 50 pump TM06 5913 0316...

Page 31: ...102 O ring O krou ek O Ring 103 Bush Pouzdro Buchse 104 Seal ring T snic krou ek Dichtungsring 105 105a Shaft seal H delov ucp vka Gleitringdichtung 106 O ring O krou ky O Ring 107 O ring O krou ky O...

Page 32: ...Screw roub Schraube 189 Adjusting screw Stav c roub Einstellschraube 190 Lifting bracket Zvedac rukojet Tragb gel 193 Oil screw Olejov z tka lschraube 193a Oil Olej l 194 Gasket T snic krou ek Dichtun...

Page 33: ...illo Holkki 104 Simmerring Tihend Anillo de cierre Tiivisterengas 105 105a Akselt tning V llitihend Cierre Akselitiiviste 106 O ring O ring Junta t rica O rengas 107 O ring O ring Junta t rica O renga...

Page 34: ...uste S t ruuvi 190 L fteb jle T steaas Asa Nostosanka 193 Olieskrue likambri kork Tornillo de aceite ljytulppa 193a Olie li Aceite ljy 194 Pakning Tihend Junta Tiiviste 198 O ring O ring Junta t rica...

Page 35: ...incs 102 Joint torique O prsten O gy r 103 Douille Brtvenica T m t gy r 104 Anneau d tanch it Brtveni prsten T m t gy r 105 105a Garniture m canique Brtva vratila Tengelyt m t s 106 Joint torique O pr...

Page 36: ...ak Csavar 189 Vis d ajustement Vijak za justiranje Be ll t csavar 190 Poign e de levage Transportni stremen Emel f l 193 Bouchon d huile Vijak za ulje Olajt lt ny l s z r csavarja 193a Huile Ulje Olaj...

Page 37: ...filtrs ies k anas pus Zuigkorf 90a Unit elettronica Elektronikos blokas Elektronisk ier ce Elektronische unit 90b O ring O iedas Apa a rsgriezuma bl vgredzens O ring 92 Fascetta Apkaba Apskava Span ri...

Page 38: ...a Kabel connector uitwendig 188a Vite Var tas Skr ve Inbusbout 188b Vite di chiusura Fiksavimo var tas Sprostgredzens Borgbout 188c Vite Var tas Skr ve Inbusbout 189 Vite di regolazione Reguliavimo va...

Page 39: ...ng O ring Inel tip O O prsten 103 Tulejka Anilha Buc aura 104 Pier cie uszczelniaj cy Anilha do empanque Inel etan are Zaptivni prsten 105 105a Uszczelnienie wa u Empanque Etan are Zaptivka osovine 10...

Page 40: ...uste urub de ajustare Zavrtanj za pode avanje 190 Uchwyt Suporte de eleva o M ner Ru ica 193 ruba olejowa Parafuso do leo urub ulei Zavrtanj za ulje 193a Olej leo Ulei Ulje 194 Uszczelka Junta Sp l to...

Page 41: ...o sito 90a Elektronikenhet Elektronska enota 90b O ring O obro 92 Sp nnband Sponka 102 O ring O obro 103 Bussning Podloga le aja 104 Simmerring Tesnilni obro 105 105a Axelt tning Tesnilo osi 106 O rin...

Page 42: ...188a Skruv Vijak 188b L sskruv Varnostni vijak 188c Skruv Vijak 189 Justerskruv Nastavitveni vijak 190 Lyftbygel Ro aj 193 Oljeskruv Oljni vijak 193a Olja Olje 194 Packning Tesnilni obro 198 O ring O...

Page 43: ...lkas Tetningsring ttihringur 105 105a Hriade ov upch vka Salmastra Akseltetning xul tti 106 O kr ok O ring O ring O hringur 107 O kr ky O ringler O ring O hringur 112a Poistn kr ok Kilit halkas L seri...

Page 44: ...Kald rma kolu L fteb yle Lyftifesting 193 Olejov z tka Ya vidas Oljeskrue Ol uskr fa 193a Olej Ya Olje Ol a 194 Tesniaci kr ok Conta Pakning Pakkning 198 O kr ok O ring O ring O hringur 199 Poistn ma...

Page 45: ...Appendix 45 Pos AR 6a 7a 9a 26a 37 37a 37b 48 48a 49 50 55 58 66 76 84 90a 90b 92 102 103 104 105 105a 106 107 112a 153 153a 153b 154 155 158 159 161b 161c 162 172 174 174a 176 181 Pt1000 Pt1000...

Page 46: ...Appendix 46 188a 188b 188c 189 190 193 193a 194 198 199 285 285a 285b 287 287a 287b 287c 532 Pos AR...

Page 47: ...47...

Page 48: ...1 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 FI 013...

Page 49: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Page 50: ...805 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2020 G...

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