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GROWSPAN

 ROUND PREMIUM GREENHOUSES

4

106201_02_03_04

 

Revision date: 01.10.19

REQUIRED TOOLS

The following list identifies the main tools needed to 

 

assemble the shelter. Additional tools and supports may be 

needed.
•  Tape measure or measuring device
•  Marker to mark locations on the pipes
•  Variable speed clutched drill driver (cordless with 

extra batteries works best) 

•  Saw to cut metal and polycarbonate panels
•  Wrenches and impact socket set, or an adjustable 

wrench

•  Scissors, utility knife, or tin snips
•  Hammers, rubber mallet, and gloves
•  Flat bar or putty knives for panel installation
•  Drill bit set that includes a 5/16" bit
•  Chalk line
•  Caulk gun to apply sealant
•  Adjustable pliers and self-locking pliers
•  Ladders, work platforms, and other machinery for lifting  

designed to work safely at the height of the building

•  Rope for temporary rafter bracing during frame 

assembly

QUICK START GUIDE

For a quick overview of the building and its components, 

consult the information and diagrams in the Quick Start 

section near the back of these instructions.

SPECIAL NOTE: Baseboards for Frame

These instructions describe installing a baseboard 

(recommended) at ground level along each side of the 

frame. The baseboard runs from the front to the back of the 

frame. 

This baseboard is 

not included

 with the shipment and must 

be supplied by the customer. Treated or recycled plastic 

lumber works well for a baseboard. 

The baseboard, when installed properly, helps prevent the 

ground posts from sinking into the ground when anchored. 

Depending on the building, it also provides a surface to 

attach struts (if equipped) or other building components. 

If used, the baseboard is installed after the roof panels.

Suggested baseboard dimensions: 2" x 6" (minimum). 

Length determined by greenhouse. See page 32 for 

additional baseboard comments.

ASSEMBLY NOTE:

 Install Tek screws using a clutched 

drill driver running approximately 750 RPM while applying 

approximately 50 lbs of force. 

Do not use an impact driver to install Tek screws!

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the  

necessary parts 

before

 you begin to assemble the shelter 

frame.
1.  Unpack the contents of the shipment and place where  

you can easily inventory the parts. Refer to the Bill of  

Materials/Spec Sheets.

2.  Verify that all parts listed on the Bill of Materials/Spec  

Sheets are present. If anything is missing or you have  

questions, consult the Pictorial Parts Guide and all  

diagrams for clarification, or contact Customer Service.

 

NOTE:

 At this time, you do not need to open the plastic  

 

bags containing smaller parts such as fasteners or  

 

washers (if equipped).

Summary of Contents for 106201

Page 1: ...an All Rights Reserved Reproduction is prohibited without permission Photo may show a different but similar model GrowSpan Round Premium Greenhouses STK DIMENSIONS 106201 14 W x 8 3 H x 16 L 106202 14...

Page 2: ...u determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or ancho...

Page 3: ...ad the care and maintenance information in next column 14 Complete and return all warranty documents as instructed SHELTER CARE AND MAINTENANCE Proper care and maintenance of the shelter is important...

Page 4: ...the front to the back of the frame This baseboard is not included with the shipment and must be supplied by the customer Treated or recycled plastic lumber works well for a baseboard The baseboard wh...

Page 5: ...A4482B Tek Screw QH1400 Band Clamps 104074 Square to Round Tube Connect Bracket QH1330 Angle Bracket 102855 End Clamp 102479 Cross Connector QH1072 Post Driver 104548 End Cap Profile Doors Fans Vents...

Page 6: ...th flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do not use shorter screws They will not hold Do not use washers on Tek screws when installing the 1132...

Page 7: ...ing Frame Components See illustration below to identify main parts of greenhouse 1 Locate required parts for each assembly procedure 2 Assemble rafters and frame 3 Anchor frame 4 Assemble and install...

Page 8: ...Repeat the same step for the last corner post NOTE The distance measured diagonally between corner posts must be equal for the building to be square 7 Check all dimensions and adjust if needed before...

Page 9: ...el surface 2 Slide three 3 end purlin clamps over the rafter pipes NOTE Consult the Front Profile diagram in the Quick Start section for proper end clamp placement and position 3 After slipping the cl...

Page 10: ...connectors 102479 Purlin pipe 1 315 x 75 swaged 131S075 Purlin pipe 1 315 x XX plain 131P0XX 5 16 x 2 1 2 machine bolts and 5 16 nuts Tek screws FA4482B Marker and tape measure Lifts ladders and assi...

Page 11: ...hten end clamp and secure it to rafter and purlin using an FA4482B Tek screw Do not allow purlin to extend beyond end rafter End Rafter Purlin End Rafter 10 Repeat Steps 5 9 to install first section o...

Page 12: ...cure the joint Install a Tek screw if needed 19 Remove any temporary bracing if needed and anchor the frame ASSEMBLY NOTE Install Tek screws using a clutched drill driver running approximately 750 RPM...

Page 13: ...ms in Quick Start section showing polycarbonate panel locations and locations of aluminum trim and profile before repositioning any end wall vertical DO NOT MOVE END WALL VERTICALS USED AT THE SEAM OF...

Page 14: ...determined in Step 10 above and subtract the amount needed to account for the square to round tube connect bracket which attaches to top of jamb See diagram below Cut tube accordingly at swaged end t...

Page 15: ...tube fitting 104624 to attach support to base tube Door Opening Angle Bracket Mark Step 6 Base Tube Center of Door Frame Tube 19 Repeat Steps 10 11 to cut each tube for the remaining vertical frame m...

Page 16: ...base rail remove Tek screws and continue 2 With proper assistance lift door and position it in the opening 3 With door held in place swing loose door jamb back into position Secure jamb to base rail...

Page 17: ...urn to each band clamp and pipe splice of base tubes and verify that a Tek screw is installed Install a Tek screw if needed 9 Continue by installing polycarbonate end wall panels 6 Place door header t...

Page 18: ...dirt and damage Seal bottom edge of panels with white vent tape Top is sealed with foil tape after installation Consult polycarbonate panels Quick Start section for location and lengths of each panel...

Page 19: ...s of H channel at panel bottom and cut a section of end cap profile 104548 to fit between H channel END PANEL INSTALLATION continued 11 Install end cap profile on bottom of small panel When installed...

Page 20: ...dure will cover tops of all end panels See dashed line in previous diagram 16 Apply DH8007 foil tape to the tops of all end panels to seal all open cells before flashing installation See dashed line i...

Page 21: ...nder of flashing face at 12 on center intervals ATTENTION To allow flashing to bend more easily decrease the on center spacing of cut lines Flashing Cut to Bend Bend in Flashing 12 4 Using tin snips c...

Page 22: ...nued 9 Continue installing flashing and work down to ground ATTENTION Be mindful of where to cut last section of flashing as you near end of end rafter You may not need to cut every 12 to install fina...

Page 23: ...two 2 bays as shown 2 Install upper panel for end bay Upper panel overlaps lower panel at least six 6 inches 3 Repeating Steps 1 2 work toward other end of frame until all panels are installed 4 Attac...

Page 24: ...cted side and remove protective film NOTE Mark UV protected side using a piece of tape or other means to ensure side is installed toward the sun 2 Apply vent tape 104774 to cover one end of panel 3 Mo...

Page 25: ...B Tek screws and 102921 neo bonded washers attach panel to rafters Use assistants and hand clamps as needed to hold panel tight to rafters as screws are installed Ensure panel remains square on frame...

Page 26: ...nts or other reasons review the alternative installation steps in next column If you were able to install panels continue with Step 11 ALTERNATIVE INSTALLATION FOR ROOF PANELS During assembly sometime...

Page 27: ...ection 2 shorter than panel length 116051 Upper Panel Cut to Fit End of Panel End of Panel 6 Overlap POLYCARBONATE ROOF PANELS continued 15 With assistant stationed inside and outside the frame carefu...

Page 28: ...e panel is installed continue with next step 21 Take a 12 piece of H channel and cut it to fit upper panel Remember to cut H channel 2 shorter Step 14 to allow for U channel installation ATTENTION Do...

Page 29: ...of installed upper panel c With someone pushing gently from side to keep panel in H channel have an assistant push panel up from bottom Lubricate the H channel and edge of panel with water if needed S...

Page 30: ...top of all lower panels inside greenhouse 104213 U Channel Long Side of Profile 2 Move inside the frame and measure between rafters at point where upper and lower panels overlap 3 Cut a piece of 1047...

Page 31: ...ecure overlap seam of all panels Install one tube per overlap as shown 7 Install an additional Tek screw and washer at end of H channel if needed to secure channel to rafter See photo in Step 5 8 Cont...

Page 32: ...ound Level Outside of Shelter After installing all panels installing baseboards is strongly recommended Minimum size is 2 x 6 Length determined by building length Materials for baseboards are supplied...

Page 33: ...ed 1 Open supplied sealant and apply a thin bead to the outside of upper panel to seal panel to U channel 2 Seal seams between all H channel and U channel sections 3 Apply a bead of sealant along bott...

Page 34: ...GREENHOUSES 34 106201_02_03_04 Revision date 01 10 19 QUICK START GUIDE 14 Wide Round Premium Greenhouse Actual frame may differ in length from frame shown Ground Level 14 0 Width 8 3 Height Grid Repr...

Page 35: ...UND PREMIUM GREENHOUSES Revision date 01 10 19 106201_02_03_04 FRONT PROFILE 14R1301D 14R1301D 14R1302 14R1303 102676 1 66 Ground Post 102676 1 66 Ground Post Purlin Connections Mid Rafter 102479 End...

Page 36: ...MIUM GREENHOUSES 36 106201_02_03_04 Revision date 01 10 19 SIDE PROFILE 106201 Rafter Spacing On Center 4 0 16 0 Length Center to Center 131S075 131S075 131P0495 Purlin Run Baseboards Supplied by Cust...

Page 37: ...IUM GREENHOUSES Revision date 01 10 19 106201_02_03_04 SIDE PROFILE 106202 131S075 131S075 131S075 131P0255 Purlin Run Rafter Spacing On Center 4 0 20 0 Length Center to Center Baseboards Supplied by...

Page 38: ...GREENHOUSES 38 106201_02_03_04 Revision date 01 10 19 SIDE PROFILE 106203 Rafter Spacing On Center 4 0 24 0 Length Center to Center 131S075 131S075 131S075 131P0735 Purlin Run Baseboards Supplied by...

Page 39: ...GREENHOUSES Revision date 01 10 19 106201_02_03_04 SIDE PROFILE 106204 131S075 131S075 Purlin Run 131S075 131S075 131P0495 4 0 On Center Rafter Spacing 28 0 Length Center to Center Baseboards Supplied...

Page 40: ...evision date 01 10 19 CONNECTIONS Endwall Baserail Connection View 5 Vertical Horizontal Connection View 4 Endwall Rafter Connection View 3 Purlin End Rafter Connection View 2 Purlin Mid Rafter Connec...

Page 41: ...rizontal Rail Endwall View 5 Endwall Baserail Connection View 4 Vertical Horizontal Connection View 3 Rafter Endwall Connection Endwall 104074 Sq Rnd Tube Bracket Rafter QH1400 1 315 Band Clamp View 2...

Page 42: ...sion date 01 10 19 END FRAMING FRONT 81 7 8 INSIDE DIM 37 5 8 C L C L NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL END FRAMING TUBES ARE FULL LE...

Page 43: ...ate 01 10 19 106201_02_03_04 END FRAMING BACK 37 5 8 C L C L NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL END FRAMING TUBES ARE FULL LENGTH OR C...

Page 44: ...nd Level Width of Door Frame Height of Door Frame Use the dimensions of the accessory to set the distance between the upper and lower horizontal frame members Frame for Door Measure the door that ship...

Page 45: ...th flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do not use shorter screws They will not hold Do not use washers on Tek screws when installing the 1132...

Page 46: ...PANELS FRONT 4 X 8 POLY 6 X 10 POLY 6 X 10 POLY H CHANNEL U CHANNEL END CAP ABOVE DOOR ONLY NOTE INSTALL UV PROTECTED SIDE OF PANEL TO THE OUTSIDE ATTENTION Install all panels with UV protected side...

Page 47: ...YCARBONATE PANELS BACK 4 X 10 POLY 6 X 10 POLY 6 X 10 POLY H CHANNEL NOTE INSTALL UV PROTECTED SIDE OF PANEL TO THE OUTSIDE 113236096 H Channel ATTENTION Install all panels with UV protected side towa...

Page 48: ...ES 48 106201_02_03_04 Revision date 01 10 19 MAIN COVER DETAILS Ground Level 104213 R a f t e r H C h a n n e l P o l y c a r b P o l y c a r b 1 0 4 2 1 3 47 1 4 x 96 Panel 116049 47 1 4 x 96 Panel 1...

Page 49: ...49 GROWSPAN ROUND PREMIUM GREENHOUSES Revision date 01 10 19 106201_02_03_04 Space below reserved for customer notes...

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