Grizzly G0542 Instruction Manual Download Page 1

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48" PAN AND BOX BRAKE

MODEL G0542

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR5867 PRINTED IN CHINA

Summary of Contents for G0542

Page 1: ...UCTION MANUAL COPYRIGHT MARCH 2004 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

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Page 3: ...ng Handles and Handlebar 11 Installing Counterweights 12 Mounting Stop Rod 12 Mounting to Floor 13 Aligning Fingers 14 SECTION 5 OPERATIONS Operation Safety 15 Adjusting Setback 15 Spacing Fingers 16...

Page 4: ...able or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates a potentially hazardous situation which if not avoided...

Page 5: ...hines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OF...

Page 6: ...ime with no obliga tion on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your equipment will be reflected i...

Page 7: ...cks Squeezes the workpiece against the clamp block 3 Counterweight Adjustable weights used to aid the operator during bending 4 Finger Blocks Adjustable dies that the workpiece is bent against 5 Clamp...

Page 8: ...fety glasses during the entire setup process This equipment pres ents serious injury haz ards to untrained users Read through this entire manual to become famil iar with the operating procedures befor...

Page 9: ...andlebar 1 C Stop Rod 1 D Operating Handles 2 E Hardware Bag 1 Hex Bolts M10 1 5 x 40 8 Flat Washers 10MM 8 Lock Washers 10MM 8 Hex Bolts M12 1 75 x 40 8 Flat Washers 12MM 8 Lock Washers 12MM 8 Hex Nu...

Page 10: ...re used Do not smoke while using solvents A risk of explo sion or fire exists and may result in serious personal injury Many of the solvents commonly used to clean machinery can be toxic when inhaled...

Page 11: ...t it will be sufficient to carry the load of the machine the lifting device and its operators If you question the strength of your floor you should consider having it inspected for possible reinforcem...

Page 12: ...upports then carefully lower the main body onto the supports while keep ing the lifting equipment in place to prevent the main body from accidentally falling before it is secured 3 Secure the main bod...

Page 13: ...ers and flat washers Figure 10 Attaching Handles and Handlebar Components and Hardware Needed Qty Operating Handles 2 Handlebar 1 Hex Bolts M10 1 5 x 40 8 Lock Washers 10MM 8 Flat Washers 10MM 8 Tools...

Page 14: ...ining counterweight and hardware Mounting Stop Rod Components and Hardware Needed Qty Stop Rod 1 Hex Nut M10 1 5 1 Hex Nut M16 2 2 Stop Hub 1 Stop Collar 1 T Bolt 1 Flat Washer 16MM 1 Tools Needed 24M...

Page 15: ...ck Washers 5 16 4 Flat Washers 5 16 4 Tools Needed not included Hammer Drill 1 Punch 1 2 1 Hammer Drill Bit 1 2 1 Hammer 1 Wrench or Socket 1 2 1 To mount the Model G0542 to a concrete floor 1 Put on...

Page 16: ...gers see Figure 16 this will act as a straight edge Refer to page 18 to set the stop col Figure 16 Bending wing moved approximately perpendicular to fingers to act as a straightedge Figure 17 One of t...

Page 17: ...r The setback is the distance from the forward edge of the fingers and the edge of the clamp block see Figure 19 The setback distance is determined by the gauge of the workpiece and the desired radius...

Page 18: ...apart to allow clearance of pan or box sides Spacing Fingers Front Guide Top Cap Screw 2 Loosen the top cap screws of the fingers you need to move and slide them across the front guide so that you hav...

Page 19: ...d is desired choose a finger or a selection of fingers that are as close as possible to the length of pan or box side lengths Figure 23 Clamping pressure adjusting nuts one side The correct clamping p...

Page 20: ...rweight UP 1 Turn the top lock collar up the shaft 2 Push the counterweight up against the top lock collar and turn the bottom lock collar up the shaft and against the counterweight The stop collar Fi...

Page 21: ...epeat this as needed or every week depending on use Make sure to wipe up any excess oil to avoid build up of dust and grime Figure 25 Lubrication points for clamping and bending leaf hinges only one s...

Page 22: ...r to achieve accurate bends the top sur face of the bending leaf and the attached bend ing wing must be flush with the top surface of the clamp block when the bending leaf is in the down position see...

Page 23: ...ss nut under the bending wing needs to be tightened If the bending wing is higher than the clamp block then the truss nut under the clamp block needs to be tightened 5 Tighten the appropriate truss nu...

Page 24: ...il techsupport grizzly com Web Site http www grizzly com Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MACHINE DATA SHEET Design Type Pan Box Overall Dimensions Height w o...

Page 25: ...G0542 48 Pan and Box Brake 23 G0542 Parts Breakdown and List...

Page 26: ...JAW 21 1 P0542021 1 3 LOWER CLAMP BAR 21 2 P0542021 2 4 LOWER CLAMP BAR 21 3 P0542021 3 5 LOWER CLAMP BAR 24 PW04M FLAT WASHER 10MM 25 1 P0542025 1 3 FINGER BLOCK 25 2 P0542025 2 4 FINGER BLOCK 25 4 P...

Page 27: ...8 P0542108 RIGHT HINGE 109 PB35M HEX BOLT M12 1 75 X 40 110 PLW06M LOCK WASHER 10MM 111 P0542111 OPERATING HANDLE 112 P0542112 DOWEL PIN 8 X 30MM 113 PW06M FLAT WASHER 12MM REF PART DESCRIPTION 114 P0...

Page 28: ...26 G0542 48 Pan and Box Brake...

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