Grizzly G0542 Instruction Manual Download Page 19

G0542 48" Pan and Box Brake

-17-

Basic Bending

Bending  operations  require  the  fingers  to  be 
parallel with the edge of the clamping block and 
require  the  setback  and  clamping  pressure  to 
be  correctly  adjusted  for  the  thickness  of  the 
workpiece.

To perform a basic bending operation:

1. 

Lift the clamping handle to open the clamp-
ing leaf all the way.

2.

  Insert the workpiece between the fingers and 

the clamping block. 

3. 

Align the fingers of the clamping leaf

 

to the 

bend mark on the workpiece, and clamp it in 
place.

 

Note—

Do  not  force  the  clamping  handle.  If 

the handle is hard to put in the locked posi-
tion,  the  pressure  may  need  to  be  adjusted 
for  the  sheet  metal  thickness.  The  holding 
pressure  of  the  clamping  leaf  needs  to  be 
just tight enough to hold the sheet metal from 
moving when bending.

4. 

Lift  up  on  the  operation  handles  until  the 
workpiece has reached the desired angle.

5. 

Open  the  clamping  leaf  and  remove  the 
bent workpiece. Note—

If a pan or box bend 

is desired, choose a finger or a selection of 
fingers  that  are  as  close  as  possible  to  the 
length of pan or box side lengths.

Figure 23. 

Clamping pressure adjusting nuts 

(one side).

The  correct  clamping  pressure  depends  on  the 
workpiece thickness. The ideal pressure will have 
medium/hard resistance while pulling the handle, 
but will lock into position easily at the end of the 
stroke—much like a pair of vice grips. This pres-
sure is adjusted by moving the nuts (

Figure 23

), 

which are located on both sides of the brake.

Adjusting Clamping 

Pressure

Tools Needed: 

Qty

30MM or Adjustable Wrench ............................. 1

To adjust the clamping pressure:

1. 

Tighten both sides of the clamping leaf with 
your workpiece in the brake.

— If  the  clamping  pressure  feels  right,  no 

further adjustments are necessary.

— If the clamping pressure feels light, move 

the adjusting nuts up.

— If the clamping pressure feels hard, move 

the adjusting nuts down.

2.

  Remove the workpiece from the brake, lock 

the  clamping  leaf  in  place,  then  loosen  the 
upper nut pressure.

3.

  Unlock the clamping leaf and turn the lower 

nut a 

1

2

 turn in the needed direction.

4.

  Lock the clamping leaf, tighten the upper nut, 

and repeat 

step 1

.

Summary of Contents for G0542

Page 1: ...UCTION MANUAL COPYRIGHT MARCH 2004 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ......

Page 3: ...ng Handles and Handlebar 11 Installing Counterweights 12 Mounting Stop Rod 12 Mounting to Floor 13 Aligning Fingers 14 SECTION 5 OPERATIONS Operation Safety 15 Adjusting Setback 15 Spacing Fingers 16...

Page 4: ...able or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates a potentially hazardous situation which if not avoided...

Page 5: ...hines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OF...

Page 6: ...ime with no obliga tion on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your equipment will be reflected i...

Page 7: ...cks Squeezes the workpiece against the clamp block 3 Counterweight Adjustable weights used to aid the operator during bending 4 Finger Blocks Adjustable dies that the workpiece is bent against 5 Clamp...

Page 8: ...fety glasses during the entire setup process This equipment pres ents serious injury haz ards to untrained users Read through this entire manual to become famil iar with the operating procedures befor...

Page 9: ...andlebar 1 C Stop Rod 1 D Operating Handles 2 E Hardware Bag 1 Hex Bolts M10 1 5 x 40 8 Flat Washers 10MM 8 Lock Washers 10MM 8 Hex Bolts M12 1 75 x 40 8 Flat Washers 12MM 8 Lock Washers 12MM 8 Hex Nu...

Page 10: ...re used Do not smoke while using solvents A risk of explo sion or fire exists and may result in serious personal injury Many of the solvents commonly used to clean machinery can be toxic when inhaled...

Page 11: ...t it will be sufficient to carry the load of the machine the lifting device and its operators If you question the strength of your floor you should consider having it inspected for possible reinforcem...

Page 12: ...upports then carefully lower the main body onto the supports while keep ing the lifting equipment in place to prevent the main body from accidentally falling before it is secured 3 Secure the main bod...

Page 13: ...ers and flat washers Figure 10 Attaching Handles and Handlebar Components and Hardware Needed Qty Operating Handles 2 Handlebar 1 Hex Bolts M10 1 5 x 40 8 Lock Washers 10MM 8 Flat Washers 10MM 8 Tools...

Page 14: ...ining counterweight and hardware Mounting Stop Rod Components and Hardware Needed Qty Stop Rod 1 Hex Nut M10 1 5 1 Hex Nut M16 2 2 Stop Hub 1 Stop Collar 1 T Bolt 1 Flat Washer 16MM 1 Tools Needed 24M...

Page 15: ...ck Washers 5 16 4 Flat Washers 5 16 4 Tools Needed not included Hammer Drill 1 Punch 1 2 1 Hammer Drill Bit 1 2 1 Hammer 1 Wrench or Socket 1 2 1 To mount the Model G0542 to a concrete floor 1 Put on...

Page 16: ...gers see Figure 16 this will act as a straight edge Refer to page 18 to set the stop col Figure 16 Bending wing moved approximately perpendicular to fingers to act as a straightedge Figure 17 One of t...

Page 17: ...r The setback is the distance from the forward edge of the fingers and the edge of the clamp block see Figure 19 The setback distance is determined by the gauge of the workpiece and the desired radius...

Page 18: ...apart to allow clearance of pan or box sides Spacing Fingers Front Guide Top Cap Screw 2 Loosen the top cap screws of the fingers you need to move and slide them across the front guide so that you hav...

Page 19: ...d is desired choose a finger or a selection of fingers that are as close as possible to the length of pan or box side lengths Figure 23 Clamping pressure adjusting nuts one side The correct clamping p...

Page 20: ...rweight UP 1 Turn the top lock collar up the shaft 2 Push the counterweight up against the top lock collar and turn the bottom lock collar up the shaft and against the counterweight The stop collar Fi...

Page 21: ...epeat this as needed or every week depending on use Make sure to wipe up any excess oil to avoid build up of dust and grime Figure 25 Lubrication points for clamping and bending leaf hinges only one s...

Page 22: ...r to achieve accurate bends the top sur face of the bending leaf and the attached bend ing wing must be flush with the top surface of the clamp block when the bending leaf is in the down position see...

Page 23: ...ss nut under the bending wing needs to be tightened If the bending wing is higher than the clamp block then the truss nut under the clamp block needs to be tightened 5 Tighten the appropriate truss nu...

Page 24: ...il techsupport grizzly com Web Site http www grizzly com Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MACHINE DATA SHEET Design Type Pan Box Overall Dimensions Height w o...

Page 25: ...G0542 48 Pan and Box Brake 23 G0542 Parts Breakdown and List...

Page 26: ...JAW 21 1 P0542021 1 3 LOWER CLAMP BAR 21 2 P0542021 2 4 LOWER CLAMP BAR 21 3 P0542021 3 5 LOWER CLAMP BAR 24 PW04M FLAT WASHER 10MM 25 1 P0542025 1 3 FINGER BLOCK 25 2 P0542025 2 4 FINGER BLOCK 25 4 P...

Page 27: ...8 P0542108 RIGHT HINGE 109 PB35M HEX BOLT M12 1 75 X 40 110 PLW06M LOCK WASHER 10MM 111 P0542111 OPERATING HANDLE 112 P0542112 DOWEL PIN 8 X 30MM 113 PW06M FLAT WASHER 12MM REF PART DESCRIPTION 114 P0...

Page 28: ...26 G0542 48 Pan and Box Brake...

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