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Pellet burner GP xx sc                                                                                                 28 

When the control module receives signal to stop the operation of a pellet  
burner from series “GP xx sc” the fuel supply stops, but the firing air feeding fan  
continues to operate. Therefore after confirmation of the stopping procedure the  
burner continues to operate and to generate heat energy, which makes it inert,  
respectively the system in which it operates is also inert. This specific feature has  
to be taken in mind especially if the heating radiators are equipped with  
thermostatic valves (or other control components), which close the circulations  
water flow. As a result of this process it is possible that the generated heat  
energy, from the fuel final combustion, can’t be adopted by the heating system  
(can’t be unloaded) and to lead to overheating of the appliance. Therefore in case  
the pellet burner from series “GP xx sc” is operated in heating systems with  
radiator regulation valves, it is necessary not to completely close the radiator  
valves, but to adjust them to minimum value. Also one of the radiators should not  
be equipped with regulation valve, in order to ensure adoption of the heat energy  
generated during the process of final combustion.      

 
6.5. 

SWITCHING  OFF  A  PELLET  BURNER  FROM  SERIES  “GP  XX  SC”  THROUGH 
EXTERNAL MODULE, MANAGING ITS OPERATION. 

 
The  burner  stopping  could  be  performed  through  an  external  module  or  through  the 
procedure  described  in  the  chapter  above. When  the  burner  transits  from  burning  mode  to 
standby mode or to switched OFF mode, then its managing control module performs the so 
called “controlled stopping”, during which the firing air feeding fan continues to operate and 
the  control  module  monitors for  emergency  signals.  After  cooling  of  the burner  it  has  to  be 
switched OFF through its power supply. It is also recommended to clean the system - burner 
and consuming appliance, from the ash deposits.  
 
6.5.1. 

EMERGENCY  SHUT  DOWN  OF  A  PELLET  BURNER  FROM  SERIES  “GP  XX 

SC”. 
 
During operation of the burner emergency situations might occur, as the burner will transit to 
emergency  mode.  Such  types  of  situations  are  indicated  by  the  burner’s  control  module, 
which automatically performs prevention procedures. The burner’s control module transits to 
emergency  mode,  which  is  indicated  with  a  relevant  failure  code  message  on  the  burner’s 
display panel. Descriptions of the failure codes and other messages are presented in Table 
7.2.  Description  of  the  possible  failures,  shown  on  the  control  module’s  display  panel,  of  a 
pellet burner from series “GP xx sc”, is also presented in Table 7.3.  
If  emergency  situation  occurs  the  failure  code,  indicated  on  the  control  module’s  display 
panel, has to be checked and the relevant corrective measures should be performed. After 
that  the  burner  has  to  be  restarted  through  switching  OFF  and  then  back  ON  its  power 
supply.  

If the consuming appliance, to which the burner is mounted, has been overheated  
(emergency situation) its emergency thermostat activates. This thermostat is a  
MANDATORY equipment and is not included in the burner’s standard delivery kit.  
The reason for the emergency situation has to be determined and the relevant  
corrective measures have to be performed. The emergency thermostat has to be  
switched back manually, in order to supply the burner with power again.     

 

In case the burner’s pellet feeding inlet pipe has been overheated (also treated as  
an emergency situation) the sensor, which monitors the temperature in this zone  
and protects the transport auger from the so called “back fire”, activates. After  
cooling of the burner’s main module the cause for the emergency has to be  
determined and the relevant corrective actions have to be performed. After  
removing the reason for emergency, in this case overheating of the burner’s fuel  
inlet pipe, the security sensor in that zone might be damaged, as it may requires  
replacement.     

Summary of Contents for GP 18 sc

Page 1: ...Pellet burner GP xx sc 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www greenecotherm eu...

Page 2: ...ring company requires that the technicians performing the above mentioned procedures had successfully passed the product s technical training Manufacturer ZMM Haskovo PLC Address 67 Saedinenie blvd 63...

Page 3: ...ING TO THE CONSUMED HEATING OUTPUT 22 6 2 8 NOMINAL OPERATION MODE OF THE BURNER 22 6 2 9 OPERATION MODES OF A PELLET BURNER FROM SERIES GP xx sc 22 6 2 10 USER MENUS IN THE CONTROL MODULE OF A PELLET...

Page 4: ...s regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of the European Union applicable for your country Please strictly observe the presen...

Page 5: ...pellet burner from series GP xx sc is equipped with Microprocessor controller managing the burner s modules Display panel with keyboard used to manage the burner s modules Fan for fresh firing air sup...

Page 6: ...rrent adjustments and to restore the factory settings Passwords for limiting the access to certain levels to parameters for the users and for the servicing staff Availability for operation with temper...

Page 7: ...tity depends on the pellets ash content and on the burner s operation mode The automated pellet burner from series GP xx sc is designated for utilization of wood pellets complying with the classificat...

Page 8: ...TS CATEGORY AD DU A 6 0 d A 0 97 DU AB 6 0 d A 0 97 DU B 0 1 6 0 d A 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A...

Page 9: ...3 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Cuprum content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0...

Page 10: ...e burner s side and with availability for easy cleaning Emergency temperature sensor for protection from the so called back fire in the main module s pellets feeding pipe Control module which monitors...

Page 11: ...unting of the burner to a boiler consumer appliance can be performed through bolts or studs and nuts The tightening of the burner has to be performed by a tool for example wrench It is not allowed to...

Page 12: ...performed in advance regarding the burner s main module position in order to achieve reliable operation easy cleaning maintenance and servicing The burner s main module has to be mounted to the heat...

Page 13: ...upport bar which is optional equipment to the burner s delivery kit The auger s axis has to be positioned at 45o angle relative to the horizontal plane 5 5 INFORMATION ABOUT INSTALLATION AVAILABILITIE...

Page 14: ...bserved Maintenance and attendance of the burner must be performed in accordance to the manual for maintenance and operation The operation mode of the system a pellet burner from series GP xx sc and a...

Page 15: ...on the display panel 6 2 2 CONNECTING AND POWER SUPPLYING OF THE BURNER All activities over the burner s electrical installation adjustments requiring dismounting of cover panels or other components...

Page 16: ...ernal power supply through its standard plug and to wait until the fuel starts to drop from its top orifice After that it must be connected to the power supply socket of the burner s main module The b...

Page 17: ...When the assignment is nearly reached the burner s control module decreases its heating output so called modulation of the operation mode If the circulations water temperature decreases the burner res...

Page 18: ...eaning during operation is switched ON parameter Max comb time This parameter is in Advance menu as the access to it is password protected 6 2 5 OPERATIONAL PARAMETERS FOR ADJUSTMENT OF A PELLET BURNE...

Page 19: ...n loaded after a few seconds the display panel shows a question whether to start the burner Activate Figure 6 3 Menu for starting a pellet burner from series GP xx sc through inviting question To star...

Page 20: ...ft corner of the display panel over the button S the water temperature in the hot water boiler degrees Celsius The temperature value is displayed if a water temperature sensor is installed and the opt...

Page 21: ...e with diameter 6 8mm quality category ENplus A1 ENplus A2 and ENplus B according to standard EN 14961 2 2010 or category A AB B BC C CD E EF see Tables 3 4 and 3 5 The tilting angle between the longi...

Page 22: ...AL OPERATION MODE OF THE BURNER After completion of the burner s starting process the fuel in the burner s combustion chamber is successfully ignited and the consuming appliance to which the burner is...

Page 23: ...of 10kW After completing the transition mode the burner transits directly to normal operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner s heating output...

Page 24: ...6 8 To choose a submenu from the burner s controller press the button S 6 2 11 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of a heating output level of a burner from series GP xx sc This men...

Page 25: ...r short periods of time To enter the menu EFFECT LEVEL press the button under ENTER S To switch to another menu press the button under the arrow on the display The button ESC is used to exit the menu...

Page 26: ...n can be performed through the control module which submits command for operation of the burner Restoring of the burner s operation can be performed through changing the control module s adjustment 6...

Page 27: ...er from series GP xx sc To enter the menu MAKE FINAL COMB press the button S and to exit cancel press the button ESC The buttons and are used to scroll through the other menus Figure 6 12 The controll...

Page 28: ...r and consuming appliance from the ash deposits 6 5 1 EMERGENCY SHUT DOWN OF A PELLET BURNER FROM SERIES GP XX SC During operation of the burner emergency situations might occur as the burner will tra...

Page 29: ...ions when there is assignment for operation but the control module has switched to secured mode and the burner is not operating The display panel shows a message with the failure code The reason for t...

Page 30: ...temperature within a range of 75 85o C The reversible temperature sticker condition has to be checked every time when the burner or the consuming appliance have been attended It indicates the current...

Page 31: ...encies and are not covered by the burner s warranty 6 9 CLEANING AND MAINTENANCE OF A PELLET BURNER FROM SERIES GP XX SC The automatic cleaning system of a pellet burner from series GP xx sc includes...

Page 32: ...gloves provided by the manufacture company to the end users for easier and safe maintenance of the pellet burner It is necessary to clean the flexible connection tube from the dust separated by the fu...

Page 33: ...horized technician Opening of the protection cover panel of the burner by unauthorized staff is forbidden Risk from fingers injuries during maintenance and cleaning It is recommended to use proper ind...

Page 34: ...low quality It is required to change the fuel as its water content is probably higher by the values needed for normal operation of the appliance 5 The fuel ignition is accompanied by abnormal noise I...

Page 35: ...ormed by servicing technician check the fuses condition and if necessary replace them with new fuses but only from the same type 9 The flame from the burning process is dim and the chimney smokes too...

Page 36: ...necessary to adjust the appliance s operational parameters ask authorized servicing technicians for consultation and or to perform adjustments 18 Too many slag deposits in the burner s combustion cham...

Page 37: ...l down Look for servicing assistance 5 14 The temperature sensor has measured a value under 5 o C The circulations water temperature is dangerously low and can freeze Look for servicing assistance to...

Page 38: ...the temperature stickers 4 TEMP SENSOR LOW The temperature sensor is switched OFF Check connection of NTC sensor 5 PHOTOSENS Photic sensor failure Check the photic sensor condition replace it if neces...

Page 39: ...Pellet burner GP xx sc 39...

Page 40: ...transport and or unloading not performed by the manufacturing company Emergencies caused by natural disasters earthquakes fire floods and etc The requirements for installation operation and periodical...

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