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Pellet burner GP xx sc                                                                                                 22 

  Leave  the  auger  operating  for  6  minutes.  The  pellets  quantity  gathered  in  the 

container  have  to  be  measured  and registered  in  the  controller through  the  relevant 
buttons, as directing information is shown on the display panel. After that activate the 
burner operation. The pellets caloricity value can be also entered in the controller, but 
only in case that it is necessary and the available information is correct. The factory 
adjusted wood pellets caloricity is 4.8kWh/kg. After the data has been entered it must 
be saved through the relevant button from the menu – the information on the screen 
provides  directions  about  the  required  steps  for  completion  of  the  procedure  for 
primary  adjustments.  After  completing  this  primary  adjustment  the  burner  heating 
output is guaranteed.  
 

6.2.7.  BURNER  ADJUSTMENTS  ACCORDING  TO  THE  CONSUMED  HEATING 

OUTPUT. 

 
For optimal, reliable and efficient operation of the pellet burner from series “GP xx sc” and of 
the heat energy consuming appliance, to which it is mounted, is recommended to adjust the 
burner according to the needed heat consumption. This can be performed by changing the 
burner’s heating output level, as presented in Table 6.1.  
 
When changing the burner’s heating output level it is not necessary to adjust the firing air fan 
flow rate. It is performed automatically through the program installed in the burner’s control 
module. 
 
6.2.8.  NOMINAL OPERATION MODE OF THE BURNER. 
 
After  completion  of  the  burner’s  starting  process  (the  fuel  in  the  burner’s  combustion 
chamber  is  successfully  ignited)  and  the  consuming  appliance,  to  which  the  burner  is 
mounted  and  which  utilizes  the  generated  heat  energy,  has  been  tempered  it  can  be 
accepted  that  the  system  is  in  nominal  operation  mode.  Adjustments  and  checks  of  the 
burner  have  to  be  performed  in  nominal  operation  mode  (as  well  as  of  the  consuming-
appliance  depending  on  its  operation  mode).  For  the  burner  it  is  necessary  to  assign  the 
operational  heating  output,  which  has  to  comply  with  the  consumed  heating  output  of  the 
appliance in nominal operation mode. 
      
In nominal heating output mode the so called “hot test” of the system has to be performed, 
according to the acting legal provisions. 
 

The firing air flow rate is significant for the operation mode and the efficiency  
of the system – burner and appliance. When the air quantity is less than the  
optimal, it might lead to incomplete fuel burning. Also when the air consumption is  
higher than the optimal, it leads to cooling of the burning zone and again to  
incomplete fuel burning. Therefore it is important to provide free access to air (to  
the burner as well as to the room where the system is installed), which to be fed  
from the fan to the burning zone, in order to ensure optimal work parameters and  
economic operation.  

 
6.2.9.  OPERATION MODES OF A PELLET BURNER FROM SERIES “GP XX SC”. 
 
After  successful  fuel  ignition  the  burner  transits  through  a  mode  for  stabilization  of  the 
burning process, as the display panel shows the following information (Figure 6.6): 

Summary of Contents for GP 18 sc

Page 1: ...Pellet burner GP xx sc 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www greenecotherm eu...

Page 2: ...ring company requires that the technicians performing the above mentioned procedures had successfully passed the product s technical training Manufacturer ZMM Haskovo PLC Address 67 Saedinenie blvd 63...

Page 3: ...ING TO THE CONSUMED HEATING OUTPUT 22 6 2 8 NOMINAL OPERATION MODE OF THE BURNER 22 6 2 9 OPERATION MODES OF A PELLET BURNER FROM SERIES GP xx sc 22 6 2 10 USER MENUS IN THE CONTROL MODULE OF A PELLET...

Page 4: ...s regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of the European Union applicable for your country Please strictly observe the presen...

Page 5: ...pellet burner from series GP xx sc is equipped with Microprocessor controller managing the burner s modules Display panel with keyboard used to manage the burner s modules Fan for fresh firing air sup...

Page 6: ...rrent adjustments and to restore the factory settings Passwords for limiting the access to certain levels to parameters for the users and for the servicing staff Availability for operation with temper...

Page 7: ...tity depends on the pellets ash content and on the burner s operation mode The automated pellet burner from series GP xx sc is designated for utilization of wood pellets complying with the classificat...

Page 8: ...TS CATEGORY AD DU A 6 0 d A 0 97 DU AB 6 0 d A 0 97 DU B 0 1 6 0 d A 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A...

Page 9: ...3 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Cuprum content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0...

Page 10: ...e burner s side and with availability for easy cleaning Emergency temperature sensor for protection from the so called back fire in the main module s pellets feeding pipe Control module which monitors...

Page 11: ...unting of the burner to a boiler consumer appliance can be performed through bolts or studs and nuts The tightening of the burner has to be performed by a tool for example wrench It is not allowed to...

Page 12: ...performed in advance regarding the burner s main module position in order to achieve reliable operation easy cleaning maintenance and servicing The burner s main module has to be mounted to the heat...

Page 13: ...upport bar which is optional equipment to the burner s delivery kit The auger s axis has to be positioned at 45o angle relative to the horizontal plane 5 5 INFORMATION ABOUT INSTALLATION AVAILABILITIE...

Page 14: ...bserved Maintenance and attendance of the burner must be performed in accordance to the manual for maintenance and operation The operation mode of the system a pellet burner from series GP xx sc and a...

Page 15: ...on the display panel 6 2 2 CONNECTING AND POWER SUPPLYING OF THE BURNER All activities over the burner s electrical installation adjustments requiring dismounting of cover panels or other components...

Page 16: ...ernal power supply through its standard plug and to wait until the fuel starts to drop from its top orifice After that it must be connected to the power supply socket of the burner s main module The b...

Page 17: ...When the assignment is nearly reached the burner s control module decreases its heating output so called modulation of the operation mode If the circulations water temperature decreases the burner res...

Page 18: ...eaning during operation is switched ON parameter Max comb time This parameter is in Advance menu as the access to it is password protected 6 2 5 OPERATIONAL PARAMETERS FOR ADJUSTMENT OF A PELLET BURNE...

Page 19: ...n loaded after a few seconds the display panel shows a question whether to start the burner Activate Figure 6 3 Menu for starting a pellet burner from series GP xx sc through inviting question To star...

Page 20: ...ft corner of the display panel over the button S the water temperature in the hot water boiler degrees Celsius The temperature value is displayed if a water temperature sensor is installed and the opt...

Page 21: ...e with diameter 6 8mm quality category ENplus A1 ENplus A2 and ENplus B according to standard EN 14961 2 2010 or category A AB B BC C CD E EF see Tables 3 4 and 3 5 The tilting angle between the longi...

Page 22: ...AL OPERATION MODE OF THE BURNER After completion of the burner s starting process the fuel in the burner s combustion chamber is successfully ignited and the consuming appliance to which the burner is...

Page 23: ...of 10kW After completing the transition mode the burner transits directly to normal operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner s heating output...

Page 24: ...6 8 To choose a submenu from the burner s controller press the button S 6 2 11 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of a heating output level of a burner from series GP xx sc This men...

Page 25: ...r short periods of time To enter the menu EFFECT LEVEL press the button under ENTER S To switch to another menu press the button under the arrow on the display The button ESC is used to exit the menu...

Page 26: ...n can be performed through the control module which submits command for operation of the burner Restoring of the burner s operation can be performed through changing the control module s adjustment 6...

Page 27: ...er from series GP xx sc To enter the menu MAKE FINAL COMB press the button S and to exit cancel press the button ESC The buttons and are used to scroll through the other menus Figure 6 12 The controll...

Page 28: ...r and consuming appliance from the ash deposits 6 5 1 EMERGENCY SHUT DOWN OF A PELLET BURNER FROM SERIES GP XX SC During operation of the burner emergency situations might occur as the burner will tra...

Page 29: ...ions when there is assignment for operation but the control module has switched to secured mode and the burner is not operating The display panel shows a message with the failure code The reason for t...

Page 30: ...temperature within a range of 75 85o C The reversible temperature sticker condition has to be checked every time when the burner or the consuming appliance have been attended It indicates the current...

Page 31: ...encies and are not covered by the burner s warranty 6 9 CLEANING AND MAINTENANCE OF A PELLET BURNER FROM SERIES GP XX SC The automatic cleaning system of a pellet burner from series GP xx sc includes...

Page 32: ...gloves provided by the manufacture company to the end users for easier and safe maintenance of the pellet burner It is necessary to clean the flexible connection tube from the dust separated by the fu...

Page 33: ...horized technician Opening of the protection cover panel of the burner by unauthorized staff is forbidden Risk from fingers injuries during maintenance and cleaning It is recommended to use proper ind...

Page 34: ...low quality It is required to change the fuel as its water content is probably higher by the values needed for normal operation of the appliance 5 The fuel ignition is accompanied by abnormal noise I...

Page 35: ...ormed by servicing technician check the fuses condition and if necessary replace them with new fuses but only from the same type 9 The flame from the burning process is dim and the chimney smokes too...

Page 36: ...necessary to adjust the appliance s operational parameters ask authorized servicing technicians for consultation and or to perform adjustments 18 Too many slag deposits in the burner s combustion cham...

Page 37: ...l down Look for servicing assistance 5 14 The temperature sensor has measured a value under 5 o C The circulations water temperature is dangerously low and can freeze Look for servicing assistance to...

Page 38: ...the temperature stickers 4 TEMP SENSOR LOW The temperature sensor is switched OFF Check connection of NTC sensor 5 PHOTOSENS Photic sensor failure Check the photic sensor condition replace it if neces...

Page 39: ...Pellet burner GP xx sc 39...

Page 40: ...transport and or unloading not performed by the manufacturing company Emergencies caused by natural disasters earthquakes fire floods and etc The requirements for installation operation and periodical...

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