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Pellet burner GP xx sc                                                                                                 11 

 
5.  MOUNTING AND INSTALLATION OF THE PELLET BURNER. 
 
5.1. 

MAIN  REQUIREMENTS  FOR  INSTALLATION  OF  A  PELLET  BURNER  FROM 
SERIES ”GP XX SC”. 

 
The  following  requirements  must  be  observed  during  installation  of  a  pellet  burner  from 
series “GP xx sc”: 

  The burner must be positioned in a way providing enough free space for its cleaning 

and maintenance;  

  The  burner  must  be  mounted  to  appliance  (hot  water  boiler,  or  other  heat  energy 

consumer)  in  a  way  providing  availability  for  easy  maintenance  and  cleaning  of  the 
appliance;  

  It is not allowed to mount the burner to appliance, which has been installed in living 

premises, including corridors;  

  The installation and mounting of the burner to appliance must be performed only by a 

qualified technician;  

  The installation and maintenance of the automated pellet burner must be performed 

by specialized companies which have acquired legal rights for such activities;  

  The  automated  pellet  burner  from  series  “GP  xx  sc”  must  be  connected  to  the 

electrical supply installation only by an authorized electrical technician;  

  Before  initiation  of  the  burner  to  operation,  the  heat  energy  consuming  appliance’s 

operational condition must be checked;  

  The  burner  attendance  must  be  performed  only  by  adult  persons,  which  are  well 

familiar with the appliance’s manual for operation. 

 
 

The  mounting  of  the  burner  to  a  boiler  (consumer-appliance)  can  be  performed 
through  bolts  (or  studs)  and  nuts.  The  tightening  of  the  burner  has  to  be 
performed  by  a  tool  (for  example  wrench).  It  is  not  allowed  to  fix  it  through 
handles  or  others.  The  fixing  and  dismounting  operations  of  the  burner  must  be 
performed by a qualified person equipped with proper tools.  

 
5.2. 

INSTALLATION OF THE PELLET BURNER. 

 
The installation of the pellet burner from series “GP xx sc” to appliance requires preliminary 
prepared technical project, complying with the acting provisions and regulations: 

  In  case  the  consuming  appliance  is  a  hot  water  boiler,  then  the  requirements 

presented  in  standard  BNS  EN  303-5/2000  –  “Hot  water  boilers  for  central  heating 
part  5  –  Hot  water  solid  fuel  boilers  with  nominal  heating  output  up  to  300  kW  – 
terminology, tests and notifications”, must be observed; 

  In  case  the  heat  energy  consuming  appliance  is  not  a  hot  water  boiler,  then  the 

requirements presented in the relevant standards for such type of appliances must be 
observed;  

  Fire safety provisions;  
  About the electrical supply network – BNS EN 60335-1/1997 – “Securing of electrical 

domestic appliances”.   

 

 

When installing a pellet burner to a hot water boiler, please observe the relevant 
chimney draught requirements, presented in the boiler’s technical data sheet.  

 
 
5.3. 

OVERALL DIMENSIONS OF THE BURNER’S MAIN MODULE. 

 
Figure 5.1 and 5.2 present the overall dimensions of the burner’s main module, which have 
to be taken in mind during the mounting and installation of the appliance.  

 

Summary of Contents for GP 18 sc

Page 1: ...Pellet burner GP xx sc 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www greenecotherm eu...

Page 2: ...ring company requires that the technicians performing the above mentioned procedures had successfully passed the product s technical training Manufacturer ZMM Haskovo PLC Address 67 Saedinenie blvd 63...

Page 3: ...ING TO THE CONSUMED HEATING OUTPUT 22 6 2 8 NOMINAL OPERATION MODE OF THE BURNER 22 6 2 9 OPERATION MODES OF A PELLET BURNER FROM SERIES GP xx sc 22 6 2 10 USER MENUS IN THE CONTROL MODULE OF A PELLET...

Page 4: ...s regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of the European Union applicable for your country Please strictly observe the presen...

Page 5: ...pellet burner from series GP xx sc is equipped with Microprocessor controller managing the burner s modules Display panel with keyboard used to manage the burner s modules Fan for fresh firing air sup...

Page 6: ...rrent adjustments and to restore the factory settings Passwords for limiting the access to certain levels to parameters for the users and for the servicing staff Availability for operation with temper...

Page 7: ...tity depends on the pellets ash content and on the burner s operation mode The automated pellet burner from series GP xx sc is designated for utilization of wood pellets complying with the classificat...

Page 8: ...TS CATEGORY AD DU A 6 0 d A 0 97 DU AB 6 0 d A 0 97 DU B 0 1 6 0 d A 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A...

Page 9: ...3 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Cuprum content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0...

Page 10: ...e burner s side and with availability for easy cleaning Emergency temperature sensor for protection from the so called back fire in the main module s pellets feeding pipe Control module which monitors...

Page 11: ...unting of the burner to a boiler consumer appliance can be performed through bolts or studs and nuts The tightening of the burner has to be performed by a tool for example wrench It is not allowed to...

Page 12: ...performed in advance regarding the burner s main module position in order to achieve reliable operation easy cleaning maintenance and servicing The burner s main module has to be mounted to the heat...

Page 13: ...upport bar which is optional equipment to the burner s delivery kit The auger s axis has to be positioned at 45o angle relative to the horizontal plane 5 5 INFORMATION ABOUT INSTALLATION AVAILABILITIE...

Page 14: ...bserved Maintenance and attendance of the burner must be performed in accordance to the manual for maintenance and operation The operation mode of the system a pellet burner from series GP xx sc and a...

Page 15: ...on the display panel 6 2 2 CONNECTING AND POWER SUPPLYING OF THE BURNER All activities over the burner s electrical installation adjustments requiring dismounting of cover panels or other components...

Page 16: ...ernal power supply through its standard plug and to wait until the fuel starts to drop from its top orifice After that it must be connected to the power supply socket of the burner s main module The b...

Page 17: ...When the assignment is nearly reached the burner s control module decreases its heating output so called modulation of the operation mode If the circulations water temperature decreases the burner res...

Page 18: ...eaning during operation is switched ON parameter Max comb time This parameter is in Advance menu as the access to it is password protected 6 2 5 OPERATIONAL PARAMETERS FOR ADJUSTMENT OF A PELLET BURNE...

Page 19: ...n loaded after a few seconds the display panel shows a question whether to start the burner Activate Figure 6 3 Menu for starting a pellet burner from series GP xx sc through inviting question To star...

Page 20: ...ft corner of the display panel over the button S the water temperature in the hot water boiler degrees Celsius The temperature value is displayed if a water temperature sensor is installed and the opt...

Page 21: ...e with diameter 6 8mm quality category ENplus A1 ENplus A2 and ENplus B according to standard EN 14961 2 2010 or category A AB B BC C CD E EF see Tables 3 4 and 3 5 The tilting angle between the longi...

Page 22: ...AL OPERATION MODE OF THE BURNER After completion of the burner s starting process the fuel in the burner s combustion chamber is successfully ignited and the consuming appliance to which the burner is...

Page 23: ...of 10kW After completing the transition mode the burner transits directly to normal operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner s heating output...

Page 24: ...6 8 To choose a submenu from the burner s controller press the button S 6 2 11 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of a heating output level of a burner from series GP xx sc This men...

Page 25: ...r short periods of time To enter the menu EFFECT LEVEL press the button under ENTER S To switch to another menu press the button under the arrow on the display The button ESC is used to exit the menu...

Page 26: ...n can be performed through the control module which submits command for operation of the burner Restoring of the burner s operation can be performed through changing the control module s adjustment 6...

Page 27: ...er from series GP xx sc To enter the menu MAKE FINAL COMB press the button S and to exit cancel press the button ESC The buttons and are used to scroll through the other menus Figure 6 12 The controll...

Page 28: ...r and consuming appliance from the ash deposits 6 5 1 EMERGENCY SHUT DOWN OF A PELLET BURNER FROM SERIES GP XX SC During operation of the burner emergency situations might occur as the burner will tra...

Page 29: ...ions when there is assignment for operation but the control module has switched to secured mode and the burner is not operating The display panel shows a message with the failure code The reason for t...

Page 30: ...temperature within a range of 75 85o C The reversible temperature sticker condition has to be checked every time when the burner or the consuming appliance have been attended It indicates the current...

Page 31: ...encies and are not covered by the burner s warranty 6 9 CLEANING AND MAINTENANCE OF A PELLET BURNER FROM SERIES GP XX SC The automatic cleaning system of a pellet burner from series GP xx sc includes...

Page 32: ...gloves provided by the manufacture company to the end users for easier and safe maintenance of the pellet burner It is necessary to clean the flexible connection tube from the dust separated by the fu...

Page 33: ...horized technician Opening of the protection cover panel of the burner by unauthorized staff is forbidden Risk from fingers injuries during maintenance and cleaning It is recommended to use proper ind...

Page 34: ...low quality It is required to change the fuel as its water content is probably higher by the values needed for normal operation of the appliance 5 The fuel ignition is accompanied by abnormal noise I...

Page 35: ...ormed by servicing technician check the fuses condition and if necessary replace them with new fuses but only from the same type 9 The flame from the burning process is dim and the chimney smokes too...

Page 36: ...necessary to adjust the appliance s operational parameters ask authorized servicing technicians for consultation and or to perform adjustments 18 Too many slag deposits in the burner s combustion cham...

Page 37: ...l down Look for servicing assistance 5 14 The temperature sensor has measured a value under 5 o C The circulations water temperature is dangerously low and can freeze Look for servicing assistance to...

Page 38: ...the temperature stickers 4 TEMP SENSOR LOW The temperature sensor is switched OFF Check connection of NTC sensor 5 PHOTOSENS Photic sensor failure Check the photic sensor condition replace it if neces...

Page 39: ...Pellet burner GP xx sc 39...

Page 40: ...transport and or unloading not performed by the manufacturing company Emergencies caused by natural disasters earthquakes fire floods and etc The requirements for installation operation and periodical...

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