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Pellet burner GP 45 IV                                                                                                   2 

 
The manufacturing company thanks you for the contribution of your choice.  
 
The manufacturing company provides this manual in help to the team that will install, adjust 
and service this wood pellet burner, as well as to the customer that will operate it.  
 
The  manufacturing  company  requires  that  the  technicians  performing  the  above  presented 
procedures has passed training course for the activities performed with the product.  
 
 
 
 
 
 

Manufacturer 

ZMM Haskovo PLC. 

Address 

67 Saedinenie, 6300 Haskovo, Bulgaria 

Telephone 

+359 800 15 145 

Fax 

+359 38 603070 

e-mail 

[email protected] 

home page 

www.greenecotherm.eu 

User manual for installation and operation of automated wood pellet burner from series “GP 45 IV” 

 (Edition: 1.2.2013 

г

. 13:52) 

Summary of Contents for GP 45 IV

Page 1: ...Pellet burner GP 45 IV 1 MANUAL FOR INSTALLATION AND OPERATION OF AUTOMATED MODULATING WOOD PELLET BURNER FROM SERIES GP 45 IV http www greenecotherm eu...

Page 2: ...it The manufacturing company requires that the technicians performing the above presented procedures has passed training course for the activities performed with the product Manufacturer ZMM Haskovo...

Page 3: ...6 2 1 INTERFACE CONTROL PANEL OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV 24 6 2 2 CONNECTING AND POWERING THE BURNER 24 6 2 3 SWITCHING ON THE BURNER FROM SERIES GP 25 6 2 4 BURNER FROM SERIES...

Page 4: ...AINTENANCE OF THE BURNER FROM SERIES GP 40 6 10 INTRODUCING THE USER WITH THE MAINTENANCE AND ADJUSTMENT PROCEDURES OF PELLET BURNER FROM SERIES GP 42 6 11 SAFETY AND UNPREDICTED RISKS 43 6 12 COMPLET...

Page 5: ...vironment protection provisions Installation initial start up and adjustment provisions The harmonized EU provisions applicable in the relevant country Please strictly observe the presented safety ins...

Page 6: ...series GP 45 IV is fitted with Microprocessor controller for management of the burner s modules operation Display with keyboard showing the burner operation mode and for adjustment of the burner oper...

Page 7: ...els for example liquid or gaseous fuel which provides availability for usage in systems equipped with programmable room thermostat The burner is equipped with automatic fuel ignition system Automatic...

Page 8: ...rocess m3 h 70 84 Average wood pellet consumption in the heating installation kg h 5 0 7 0 Wastes from fuel combustion Ash The quantity depends on the fuel ash content and the operation mode The autom...

Page 9: ...meters Parameter Dimension Value Granules pellets diameter mm 6 8 MJ kg 17 2 Recommended fuel caloricity lower burning point kWh kg 4 7 Wood pellets category according to standard EN 14961 2 ENplus A1...

Page 10: ...ts EN 14961 2 Parameters Dimension ENplus A1 ENplus A2 Diameter mm 6 1 6 1 Length mm 3 15 L 40 1 3 15 L 40 1 Bulk Density kg m 600 600 Caloricity MJ kg 16 5 16 5 Water content 10 10 Dust 13 1 3 Mechan...

Page 11: ...he main module s fuel inlet pipe Control module for monitoring and managing the burner operation Display module with keyboard used for visualization of the burner operation mode and for performing all...

Page 12: ...es positioning of burner from series GP 45 IV side view Main module s components of a burner from series GP IV are presented on Figure 4 2 and Figure 4 3 Flexible pipe Main module Outer fuel transport...

Page 13: ...components of burner from series GP 45 IV Emergency sensor protecting from back fire Interface panel display keyboard Photo sensor Combustion chamber Burner s control pc board Burner s power supply ca...

Page 14: ...e appliance from the ash deposits and or the flue gas extraction line When it cools down the sticker reverse to its previous condition and color The irreversible not recovering liquid crystal thermo s...

Page 15: ...equipped with safety components for protection against fuel firing occurrence of the so called back fire Dropping flap chamber which cuts the pellets flow from the transport auger to the main module...

Page 16: ...from liquid crystals which indicates the current temperature value in its attachment zone serves for easy evaluation of the system operation mode where the burner is installed and the necessity for c...

Page 17: ...sons only which are well familiar with the appliance operation manual book The burner mounting to a hot water boiler consuming appliance has to be done by bolts or studs and nuts It is required to fas...

Page 18: ...quirements have to be observed as well as the main module dimensions presented on the next figures Figure 5 1 Main module of a pellet burner from series GP 45 IV isometric view both sides view The cou...

Page 19: ...Pellet burner GP 45 IV 19 Figure 5 2 Main module overall dimensions of a burner from series GP 45 IV side view Figure 5 3 Main module overall dimensions of a burner from series GP 45 IV top view...

Page 20: ...port auger must be positioned near to the burner so it can be connected to the main module by the flexible pipe through which the fuel from the auger drops It is also recommended to ensure 45o tilt an...

Page 21: ...ed heating output Schematic view for installation of the fuel transport auger is presented on Figure 5 5 Figure 5 5 Schematic view for installation and positioning of the fuel transport auger The auge...

Page 22: ...he automated pellet burner from series GP is individual module requiring electrical supply and signal assignment for operation that can be mounted to heat energy consuming appliance The practice shows...

Page 23: ...on mode of the system pellet burner from series GP and heat energy consumer must provide minimum under pressure pressure lower than the atmospheric in the appliance combustion chamber within the range...

Page 24: ...burner s interface control panel can also perform different function which will be shown on the display 6 2 2 CONNECTING AND POWERING THE BURNER All activities over the burner s electrical installatio...

Page 25: ...is touched by hand it is not allowed to perform any manipulation in the combustion chamber zone If it is necessary to mix spread or remove fuel then proper personal protection equipment and tools must...

Page 26: ...mode which is achieved by periodical fuel feeding and pause for its burning The times for feeding and pause are set in the burner s control module software as its heating output can be changed by the...

Page 27: ...ed also by cutting off the appliance main power supply to which it is connected Before starting the burner its fire grate must be checked for presence of unburned fuel or ash deposits and respectively...

Page 28: ...a few seconds a question appears on the display Activate Figure 6 3 A menu for starting automated pellet burner from series GP IV with invitation question To start the burner operation press the butt...

Page 29: ...he left bottom corner of the display over the button S the water temperature in the boiler degrees Celsius The temperature value is indicated if a boiler water temperature sensor is installed and acti...

Page 30: ...the fuel transport auger axis and the horizontal plane is 45o The ash content mineral inflammable mass does not change significantly the fuel burning heat value its caloricity but requires specialize...

Page 31: ...l in the burner combustion chamber has been fired successfully and the heat consuming appliance has been heated and tempered it can be said that the system operates in nominal mode All adjustments and...

Page 32: ...ith heating output 10 kW After completing the transition mode the burner transits to operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner heating output...

Page 33: ...from the burner s control module 6 2 11 USER MENUES FROM THE BURNER S CONTROLLER 6 2 12 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of heating output level of a burner from series GP IV In...

Page 34: ...the EFFECT LEVEL menu press the button below ENTER S To switch to another menu press the button located below the arrow on the display The button ESC serves to exit the submenu and return to the main...

Page 35: ...ration can be achieved by its control module which submits operation signal Restore of the burner operation can be achieved by changing the control module adjustment which commands the burner operatio...

Page 36: ...g fuel in the burner s fire grate in order to perform final combustion Figure 6 11 Choice of menu MAKE FINAL COMB which is used for stopping the operation of a burner from series GP IV To enter the me...

Page 37: ...rgy release in all operation modes 6 5 SWITCHING OFF THE PELLET BURNER FROM SERIES GP IV BY EXTERNAL MODULE CONTROLLING ITS OPERATION The burner switch off is achieved by interrupting its operation si...

Page 38: ...g burner operation If a new error occurs the oldest deletes and the newest one goes on top of the list Figure 6 13 The controller display shows the LOG menu with the error number and the relevant code...

Page 39: ...ermines the burner operating temperature in the zone where it is labeled increased temperature condition within 65 75o C Figure 6 16 View of the reversible self restoring thermo sticker that determine...

Page 40: ...sulting from increased resistance in the chimney pipe lines or due to decreased chimney draught Such situations are considered as emergency and are not covered by the burner s warranty 6 9 REMOVING AN...

Page 41: ...rom the ash residues and other particles for example slag or unburned fuel it is necessary to install the fire grate at its normal position The fire grate correct positioning can be achieved by tiltin...

Page 42: ...ent but no longer than 5 days of operation The customer must shut down the burner by observing the instructions described in the above topics This ensures effective fuel after burning and cooling of t...

Page 43: ...urning process in the combustion chamber during cleaning the burning zone or unburned material in the fire grate Risks of electrical shock from indirect contact The pellet burner from GP series is con...

Page 44: ...E PERIOD After expiry of the product life cycle its extermination has to be performed in protective for the environment way Its modules must be disassembled and transferred to second raw material rede...

Page 45: ...burning process No assignment for operation Check the operation assignment by the burner s control module 4 Hard fuel ignition Low quality pellets It is necessary to change the pellets probably their...

Page 46: ...ctrical connections to be performed by servicing specialist No start signal to the burner Check if the burner receives start signal and its module s electrical connections working order to be performe...

Page 47: ...lue gas extraction fan and or to change the chimney tract 14 Indication for increased temperature by the reversible thermo sticker Increased resistance in the flue gas extraction line or insufficient...

Page 48: ...e of smoke in the boiler room after period of operation Dirty or clogged tract for extraction of the flue gasses out of the appliance heat exchanger Cleaning of the appliance heat exchanger from the a...

Page 49: ...sistance and installation inspection 6 15 The temperature sensor measured value is over 120o C The circulations water is with dangerously high temperature Overheating of the appliance and the heating...

Page 50: ...er connection restart the burner 3 STOKER FAULT Auger connection is interrupted Check the auger power supply possible reason could be overheating of the pellets inlet pipe check the thermo stickers 4...

Page 51: ...Pellet burner GP 45 IV 51 8 WIRING DIAGRAM OF AUTOMATED WOOD PELLET BURNER FROM SERIES GP IV The wiring diagram of automated pellet burner from series GP 45 IV is presented on Figure 8 1...

Page 52: ...2 800mA F Fresh air fan F3 1A F Auger F4 1A F Flue gas extraction fan option Hall sensor NTC sensor Circulations water t0 Photo sensor Room thermostat option TD safety thermo disc on pellets inlet pip...

Page 53: ...d or unloading which are not organized by the manufacturing company Failures caused by natural disasters earthquakes fire floods and others The requirements for installation operation and periodical m...

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