Graco SaniForce SDU A01AAA1AA0C21 Manual Download Page 69 | Manualshive

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Schematic (electo-pneumatic control)

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MODULE- X20DS 438A

TERMINAL BLOCK- X20TB12

BASE- X20BM11

S HOP AIR P RES S URE

PS1

3

4

LASER S ENS OR

3

PS2

SEAL AIR P RES S URE

BLACK

BLUE

BROWN

BLACK

BROWN

BLUE

BLACK

BROWN

BLUE

LS

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1600

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1570

WHITE

NOT US ED

3A5402J

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Summary of Contents for SaniForce SDU A01AAA1AA0C21

Page 1: ...for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Configuration Configuration...

Page 2: ...ns 25 Startup Screen 27 Automatic Screen 28 Manual Screen 31 Recipe Screens 33 Event Log 41 Job Log 45 System Configuration Screen 47 Feedback Control Screen 49 Network 52 Ethernet IP 53 About 59 I O...

Page 3: ...ON EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static...

Page 4: ...dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get Get Get immediate immediate immediate s...

Page 5: ...y for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to...

Page 6: ...e Frame Frame Pump Pump Pump Ram Ram Ram Plate Plate Plate Seal Seal Seal Style Style Style SDU SDU SDU A A A Stainless Steel 01 01 01 5 1 Double Ball A A A 20 Inflatable Seal for use with 21 5 to 23...

Page 7: ...nflatable AC AC AC Drum dolly Ram 5 5 5 Exposed pneumatic SST static AE AE AE SST Ram piston rods 6 6 6 Exposed pneumatic carbon steel inflatable 7 7 7 Exposed pneumatic carbon steel static Not ATEX N...

Page 8: ...Location for for for the the the SDU SDU SDU 1 Choose a location for the SDU so the air controls are easily accessible Ensure that there is enough space overhead for the ram to rise fully and the cont...

Page 9: ...nders B Air motor R Outlet Line Pressure Relief Valve rated for the expected fluid working pressure of the pump C Displacement pump S Fluid Line D Ram Plate T Air Supply Line E Control Panel U Air Lin...

Page 10: ...to raise and lower the ram AD Ram director valve Controls ram direction AE Air motor regulator Controls air pressure to the motor AF air motor pressure gauge Displays the air pressure used to drive th...

Page 11: ...While pressed allows the ram to lower BF Air supply valve Connection for facility supply air to the SDU Use only clean dry air BG Air motor air supply Connection for supply air to the air motor BH Ra...

Page 12: ...immediately This should not be used as a means to shut off the system during normal operation CD Position sensor Access hole and strain relief for the position sensor cable CE Air supply valve Connect...

Page 13: ...o pneumatic Electro pneumatic Electro pneumatic control control control panel panel panel If installed it is grounded through the grounding conductor of the incoming power wiring Air Air Air and and a...

Page 14: ...and side of enclosure with a type 4X rated conduit hub 2 Attach the power system ground wire to the chassis ground lug as shown with 14 AWG stranded copper wire Torque to 35 in lbs 3 95 N m 3 Connect...

Page 15: ...ram plate and the ram plate is attached to the drum unloader assembly If the ram plate is detached from the pump lower the inflatable seal can be installed entirely from the top of the ram plate If a...

Page 16: ...ram lock to prevent inadvertent ram lowering 2 Complete the Pressure Relief Procedure page 18 before continuing 3 Detach the air supply for the seal 4 At the front of the ram plate work the seal over...

Page 17: ...licable 7 Rotate each drum stop to contact the drum and tighten the drum stop bolts 8 Deflate the ram plate seal if applicable raise the ram assembly and remove the empty drum System System System Set...

Page 18: ...r enclosed enclosed enclosed pneumatic pneumatic pneumatic control control control a Turn all regulators to zero pressure b Open a pressure relief valve on the outlet line c Toggle the ram position co...

Page 19: ...stops 2 Enclosed Enclosed Enclosed pneumatic pneumatic pneumatic control control control panel panel panel a Open the air supply to the control panel b While observing the position of the ram assembl...

Page 20: ...d it has not yet been inflated and the ram plate has lowered far enough into the drum inflate it now g Using the pressure settings for the various functions fine tune the pressures as needed NOTE NOTE...

Page 21: ...acts the product d If the ram plate is inside the drum inflate the seal NOTE NOTE NOTE To prevent damage to the seal use the lowest seal pressure that still allows the seal to contact the inside surfa...

Page 22: ...e Manual Ram Lock page 15 3 Remove the empty drum To reduce the risk of injury including pinching fingers while cleaning material from the ram plate relieve pump pressure before using tools to clean F...

Page 23: ...cation 5 Remove the clamp at the large flange connection where the ram plate attaches to the pump lower and remove the ram plate mounting clamps where the ram plate attaches to the ram plate support r...

Page 24: ...e air motor 7 Raise the ram assembly to lift the air motor off of the pump lower Stop raising the ram when the air motor clears the pump lower 8 Slide the ram plate and pump lower out from under the a...

Page 25: ...t are grayed out on the screens are not currently active When the system is powered up the Automatic run screen is displayed The first time the unloader system is powered up it will be necessary to pe...

Page 26: ...ft Shift Shift The shift key is a toggle between upper and lower case letters When pressed the selected case is used on each key selected until the Shift key is pressed again Switching screens will re...

Page 27: ...Control Panel Display Screens Startup Startup Startup Screen Screen Screen When the power ON OFF switch is turned ON the display shows the startup screen while the system prepares the system for oper...

Page 28: ...cease Press and hold the start button to resume When the partial drum setting is selected pump operation is delayed until the start button is released and the ram plate is located below the rim of the...

Page 29: ...ate and time to show that loading started but did not finish To continue the automatic sequence press and hold the Start button until the icon flashes over the Start button Partial Partial Partial Dru...

Page 30: ...TE NOTE To ensure that the automatic sequence is fully enabled check that the Auto Sequence Enabled icon is flashing in the upper left corner of the screen and flashing over the Start button If the Au...

Page 31: ...save changed pressure settings of the current recipe If no pressure changes have been made to the current recipe this icon is not enabled If the recipe is locked this feature will not function Numeri...

Page 32: ...to blow air between the ram plate and the product to break the adhesion between the two The ram plate seal should be deflated before performing this operation NOTE NOTE NOTE Air assist will not opera...

Page 33: ...ntainer Recipe screens contain settings based on the design of the container being evacuated A maximum of 20 container recipes can be defined NOTES NOTES NOTES Recipes may use feedback from external d...

Page 34: ...move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mov...

Page 35: ...ues in this recipe After copying individual fields can be modified to differentiate this recipe from the one copied NOTE NOTE NOTE Copying a locked recipe will also copy the password and save the new...

Page 36: ...ys choose the lowest pressure that achieves the desired result Too much pressure reduces the life of the seal and creates excessive frictional force opposing movement of the ram Too little force may c...

Page 37: ...the pump with the product in the drum The pump will operate at the slow speed until the amount of time specified by this field has elapsed The pump will then operate at the fast speed Empty Empty Empt...

Page 38: ...o move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mo...

Page 39: ...ked Numeric displays next to the icons are the pressure settings defined in the current recipe Changes entered here are not saved to the recipe A locked recipe will not allow changing these settings R...

Page 40: ...on This setting will control when the pump goes from fast pumping to slow pumping to finish evacuating the remaining product from the drum Set Set Set Container Container Container Bottom Bottom Botto...

Page 41: ...Icon Field Icon Field Description Description Description Move up the list Momentarily press to move up one entry Press and hold to continuously move up the list until releasing the icon or reaching t...

Page 42: ...Control supply pressure sensor error WMPC Control supply pressure sensor reports an error Check control supply pressure sensor and wiring Alarm Emergency stop or I O power error V1CE I O has lost powe...

Page 43: ...eal pressure sensor reports an error Check seal pressure sensor and wiring Alarm Software Error WX00 Unexpected state detected in the software Acknowledge the alarm If the alarm is triggered regularly...

Page 44: ...atted properly and inserted fully into one of the USB ports on the back of the screen unit A USB device can take up to 10 seconds to be recognized by the system once inserted Deviation USB operation f...

Page 45: ...Logs can be exported to a USB device and viewed on a PC See Import and Export with USB page 61 Icon Field Icon Field Icon Field Description Description Description Move up the list Momentarily press...

Page 46: ...ressure of the recipe A Multiple Containers indicator that is TRUE if a sequence empties the first container it was evacuating from Otherwise it is FALSE A Recipe Changed indicator that is TRUE if the...

Page 47: ...a USB device Shutdown Depressurize Shutdown Depressurize Shutdown Depressurize Press to vent pressure from the system If the ram is raised and not locked or held in place it will move down as venting...

Page 48: ...r the current time Auto Auto Auto DST DST DST Check to enable automatic time adjustments for daylight savings time Timezone Timezone Timezone Select the desired timezone The system time will need to b...

Page 49: ...e Meter Mass A pulse meter measuring mass dispensed must be connected to CM8281 12 to use this feedback type 20 kHz max Scale Positive A scale measuring weight is connected weight is increasing as mat...

Page 50: ...Run Asserted while the pumps are running Sequence Complete Asserted after an Automatic or Batching sequence has completed Container Low Asserted when the system is below the Container Low point during...

Page 51: ...etting Scale Scale Scale Feedback Feedback Feedback In order for a batching cycle to accurately measure product the 4 mA Mass and 20 mA Mass settings for the Scale Positive or Scale Negative must be s...

Page 52: ...t Subnet Mask utilized by the system is displayed here If DHCP is disabled these fields become editable to enter a Subnet Mask Enable Enable Enable Ethernet IP Ethernet IP Ethernet IP Check to enable...

Page 53: ...select ETHERNET MODULE to create a new generic Ethernet module b Configure the module exactly as the ETHERNET MODULE is configured in the project with the imported L5K file except for the IP Address E...

Page 54: ..._recipeNumber SINT SINT Corresponds to bit 0 in the AB2BR_networkOverwriteBitfield variable AB2BR_rec_autoRaise BOOL TRUE FALSE Corresponds to bit 1 in the AB2BR_networkOverwriteBitfield variable AB2B...

Page 55: ...bled the evacuation will halt when the amount of material pumped matches this value Units in pounds AB2BR_rec_batchAmountVol ume_gal REAL REAL Corresponds to bit 15 in the AB2BR_networkOverwriteBitfie...

Page 56: ...ore reaching the target batch amount BR2AB_currentJobNumber DINT DINT N A BR2AB_ramPosition_in REAL REAL Identifies the distance from the laser position sensor to the top beam or plate of the system U...

Page 57: ...ec_ramJogPressure_psi REAL REAL Units in psi BR2AB_rec_sealFullPressure_psi REAL REAL Units in psi BR2AB_rec_sealPartPressure_psi REAL REAL Units in psi BR2AB_rec_airAssistPressure_psi REAL REAL Units...

Page 58: ...0 4 X20BC1083 Module Error 0 5 X20CM8281 Module Error 0 6 X20DO8322 Module Error 0 7 X20PS9400 Module Error 0 8 X20DS438A Module Error 0 9 Laser Position Sensor Error 0 10 Seal Pressure Sensor Error 0...

Page 59: ...bout The about screen displays the SDU software information Icon Field Icon Field Icon Field Description Description Description Removes all user defined data This includes locked recipes and password...

Page 60: ...output Digital Digital Digital Inputs Inputs Inputs Aux Aux Aux 1 1 1 Auxiliary 1 input Aux Aux Aux 2 2 2 Auxiliary 2 input Aux Aux Aux Pulse Pulse Pulse Counter Counter Counter Total flow meter puls...

Page 61: ...red file to obtain the up to date formatting of the file NOTE NOTE NOTE This will overwrite any existing file with the same name 3 On a PC copy the desired data from the backup file into the file crea...

Page 62: ...ezone 145 UTC 01 00 Belgrade Bratislava Budapest Ljubljana Prague Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 150 UTC 01 00 Brussels Copenh...

Page 63: ...Adelaide Darwin 340 UTC 10 00 Vladivostok Timezone 345 UTC 10 00 Brisbane Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 350 UTC 10 00 Canber...

Page 64: ...4 mA Mass Enter desired mass at 4 mA N A 20 mA Mass Enter desired mass at 20 mA N A Parameter Parameter Parameter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 0 None 1 P...

Page 65: ...Dimensions Dimensions Dimensions Dimensions A In cm B In cm C In cm D In cm E In cm F In cm G In cm H In cm 116 295 76 2 194 21 0 53 3 25 0 63 5 44 0 112 48 0 127 27 5 700 57 5 146 3A5402J 65...

Page 66: ...Schematic exposed control Schematic Schematic Schematic exposed exposed exposed control control control 66 3A5402J...

Page 67: ...Schematic enclosed control Schematic Schematic Schematic enclosed enclosed enclosed control control control 3A5402J 67...

Page 68: ...EITHERNET CUSTOMER COMS PORT COMS PORT POWERLINK LINE 128 S E L AIF1 L AIF2 X20BB81 SLOT SUBSLOT 1 OPTIONAL COMMUNICATION MODULE S E L AIF1 L AIF2 X20BB81 SLOT BC HUB MODULE X20BC1083 11 21 12 22 13...

Page 69: ...3 1 1 52 51 1 50 70 1 72 73 1 1 1 71 74 1 11 21 12 22 13 23 14 24 15 25 16 26 MODULE X20DS438A TERMINAL BLOCK X20TB12 BASE X20BM11 SHOP AIR PRESSURE PS1 3 4 LASER SENSOR 3 PS2 SEAL AIR PRESSURE BLACK...

Page 70: ...MODULE X20AO2622 TERMINAL BLOCK X20TB12 BASE X20BM11 11 21 12 22 13 23 14 24 15 25 16 26 PUMP FAST SOLENO ID VALVE PUMP SLOW RAM UP RAM DOWN SEAL INFLATE AIR ASSIST 149 1061 FROM LINE 2020 2030 2040...

Page 71: ...1 1060 2590 72 73 2 2 2 71 74 2 INPUT 1 DIGITAL OPTIONAL INPUT 2 DIGITAL OPTIONAL INPUT PULSE COUNTER OPTIONAL OUTPUT 1 DIGITAL OPTIONAL OUTPUT 2 DIGITAL OPTIONAL INPUT 4 20 mA ANALOG OPTIONAL FW 24 V...

Page 72: ...3 2 A P2 UP SPEED DOWN SPEED 3 EXH 2 OUT 1 SUP 3 EXH 1 SUP 2 OUT PUMP RAM SEAL 1 2 NPT F AIRSUP PLY CONTROL BOX 1 2 TUBE CONNECT TUBING TO CYLINDER BOTTOM 3 8 TUBE 3 8 TUBE 3 8 TUBE RAM UP CONNECT TU...

Page 73: ...cessory code code code AC AC AC Kit Kit Kit Part Part Part Number Number Number 25E153 25E153 25E153 Painted carbon steel dolly for drums up to 24 inch diameter Load rating of 2000 pounds Kit contains...

Page 74: ...Notes Notes Notes Notes 74 3A5402J...

Page 75: ...279 kg Electro Electro Electro pneumatic pneumatic pneumatic Control Control Control Panel Panel Panel Enclosure Type 4X IP65 Voltage 100 240 VAC Phase 1 Frequency 50 60 Hz Maximum Current 1 3 A NOTE...

Page 76: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

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