Graco RoadLazer RoadPak 16N437 Operation Manual Download Page 35

Page: 35 / 38

Parts

3A2091B

Parts

Parts List

ti18339a

Ref.

Part

Description

Qty.

24M140 KIT, repair, wheel, pneumatic

125976 JACK

16M018 BRACKET, slide, weldment

123982 SCREW, cap, hex head

100696 WASHER, wrought

126023 NUT, hex, lock

16M239 TRAILER, Roadpak

125977 SCREW, cap, hex hd

125978 WASHER, plain, wide

108527 NUT, lock, hex

100454 SCREW, cap, hex hd

101566 NUT, lock

100454 SCREW, cap, hex hd

16M022 RECEIVER, pin, slide

100023 WASHER, flat

101566 NUT, lock

115473 PIN, hitch

24G624 MODULE, Roadpak, 1 pump

(model 24m143)

24G625 MODULE, Roadpak, 2 pump

(model 24m144)

113696 PIN, safety

238301 GUIDE, bracket

113467 SCREW, cap, socket hd

191099 CLAMP, wedge

113451 WASHER, wave

111040 NUT, lock, insert, nylock, 5/16

113304 CLAMP, cam over

Ref.

Part

Description

Qty.

Summary of Contents for RoadLazer RoadPak 16N437

Page 1: ...OTE This manual replaces the Operation Manual 3A1214 for the standard RoadLazer RoadPak Line Striping System Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ti18134a Trailer Ratings Gross Vehicle Weight Rating GVWR 2800 lb 1270 kg Gross Axle Weight Rating GAWR 1200 lb 544 kg per axle with 5 70 x 8 tire 8 x 3 75 5 45 rim at 100 psi 690 KPA col...

Page 2: ...Gun Arm Beam Bracket 15 Gun Arm Stow Bracket 15 Installing RoadLazer onto Trailer 16 Adjustable Gun Arm Beam Installation 24G630 16 Adjustable Gun Arm Installation 24G628 24G629 17 Install Safety Switch and Gun Arm Stow Plate 17 Hose Routing to Pumps and Tanks 19 Filter Orientation 20 Hose Routing 20 Install Simple Guide System 23 Operation 24 Pressure Relief Procedure 24 Emergency Shut Off 25 Loa...

Page 3: ... 24M255 Siphon and Drain Hose Extension Kit Waterborne 10 16M239 RoadPak Trailer mounting parts not included 11 239692 Hitch Receiver Kit class 4 2 in 12 24M138 Trailer Mounting Parts Part Number Description 24M143 1 Pump Tow Behind RoadPak System 1 3 5 6 8 9 10 11 12 24M144 2 Pump Tow Behind RoadPak System 2 4 5 6 8 9 x2 10 11 12 24M200 Tow Behind Trailer Conversion Kit 9 x2 10 11 12 16N437 1 Pum...

Page 4: ...ed for towing Graco double hitch equipment only Do not tow any other equipment with these receivers Do not use Tow Behind System trailer for other equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shu...

Page 5: ... servicing equipment follow the Pressure Relief Procedure and disconnect all power sources EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Page 6: ...approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fu...

Page 7: ... a 30 ft 9 1 m cable It is the main con trol for the Tow Behind System and turns the spray guns and accessories on and off Simple Guide System The Simple Guide System provides the user with a pointer for alignment on either the left or right side of the vehicle RoadView Camera System optional The RoadView Camera System provides the user with video of a bore sight view for alignment on either the l...

Page 8: ...Component Identification 8 3A2091B Component Identification ti18135a A B H G F E D C AK AB AL AM AP AR AJ AF AG AE AD W T S R N L K J AN M P Y AC ...

Page 9: ... for the solenoids and pressurizes the bead tanks S Hydraulic Reservoir Holds 4 gallons 15 1 liters of hydraulic oil for the hydraulic pump T I O Cable Carries electronic control signals from the controller to the RoadLazer W Programmable Skipline Controller Allows the user to program the operation of the RoadLazer Y Air Pressure Quick Connect Allows the user to use pressurized air AB Stow Bracket...

Page 10: ...ied by Graco Choose a ball mount that allows the Tow Behind System to travel level to the ground with an average payload A recommended option is two DRAW TITE adjustable 2 in 5 cm ball mounts The ball mount must have a 2 in x 2 in 5 cm x 5 cm insert with at least a 1 in diameter ball mount hole The ball mount hole and shank diameter must match The ball mount must have a rating of at least 5000 lb ...

Page 11: ... and nuts 2 NOTE Pre torque each of the screws to set the hitch receiver in place 4 Repeating the process from step 2 attach the right hitch receiver 4 to the trailer hitch with the three remaining screws 1 and nuts 2 5 Verify that the centers of the hitch receivers are 36 in 91 cm apart Make any necessary adjustments 6 Torque all of the screws to 220 240 ft lb 298 325 N m Torque to 220 240 ft lb ...

Page 12: ... 1 and nuts 2 NOTE Pre torque each of the screws to set the hitch receiver in place 4 Repeating the process from step 2 attach the right hitch receiver 4 to the trailer hitch with the three remaining screws 1 and nuts 2 5 Verify that the centers of the hitch receivers are 36 in apart Make any necessary adjustments 6 Torque all of the screws to 220 240 ft lb 298 325 N m Torque to 220 240ft lb 298 3...

Page 13: ...m top of ball mount to ground NOTE For initial setup leave trailer on supplied pallet until final step of Connect Tow Behind System to Vehicle procedure Connect Tow Behind to Vehicle 1 Install two ball mounts in hitch receivers a Slide ball mount into hitch receiver b Insert pin c Insert clip TI3058A 6244a 22 in 56 cm If the wheels are not rotated to the rear of the trailer it can become unstable ...

Page 14: ...ack to horizontal position Insert safety pins into place to secure jacks 3 Shorten each safety chain a Unscrew nut fastening chain to RoadLazer b Refasten chain to RoadLazer so it connects to tow vehicle with minimum slack 4 Connect wires for lights 5 If trailer is still attached to shipping pallet remove straps and tow trailer off of pallet Trailer Tires Trailer tires can cause noticeable vibrati...

Page 15: ...lts and nuts as shown Torque to 215 235 in lb 24 3 26 5 N m Gun Arm Stow Bracket NOTE Install Gun Arm Stow Bracket before mounting RoadPak to trailer 1 Align stow bracket with mounting holes 2 Install and tighten four bolts and washers use one washer on each side of each bolt Torque bolts to 28 ft lb 38 N m ti18145a ti18136a ...

Page 16: ...Beam Installation 24G630 The gun arm beam is shipped at 87 75 in 2 2 m long to accommodate wider vehicles The beam can be cut down to 75 75 in 1 9 m long or 60 in 1 5 m long to accommodate different vehicle sizes 1 To shorten the beam to 75 75 in 2 2 m cut 12 in 30 cm from the end of the beam towards the next hole on the beam To shorten the beam to 60 in 1 5 m cut 27 75 in 70 cm from the end of th...

Page 17: ...andle 704 to each end of the gun arm beam Press the cotter pin 707 through the handle to hold it in place Fasten nut 706 and bolt 705 through the slide beam on both ends to act as stops on the channel Install Safety Switch and Gun Arm Stow Plate 1 Remove two nuts and washers from safety switch bracket and remove from gun arm 2 Disconnect two wires on safety switch and pull wires out of rectangular...

Page 18: ...when moving gun arm 8 Measure gap between safety switch and stowing bracket NOTE If gap is less than 0 in or greater than 3 16 in 4 7 mm use a mallet to tap stowing bracket to create a proper gap Move safety switch away from this area when adjusting gap 9 Align hole in stow bracket with slot in stow plate install safety pin 10 Align safety switch bracket so safety switch is aligned with stowing br...

Page 19: ...Setup 3A2091B 19 Hose Routing to Pumps and Tanks ti18153a ...

Page 20: ...om one side to the other Make adjustments as needed 2 Lift gun arm back to the stow position Pull gun arm beam out to other side of vehicle and pull the gun arm to that side to ensure the hose location is ade quate for full movement 3 Put gun arm back to the stow position and pin it into place Center the gun arm beam to the vehicle Lock the gun arm beam and gun arm into place by engaging the clamp...

Page 21: ...drum 4 Extend return line by adding extra hose length and fitting included in the siphon and drain hose exten sion kit Install return line on the RPS 2900 filter assembly and route back to the paint drum 5 Install paint lines to RPS 2900 filter assemblies For a two color system route the hose from paint gun 1 to pump 1 and route one hose from paint gun 2 to pump 1 Route the second hose from paint ...

Page 22: ...ion 2 Connect control cable to the junction box Fasten cable to cable clamp for strain relief S on the con nection 3 Route the control cable to the cab of the vehicle without pinching the cable Connect the cable to the Programmable Skipline Controller Route cable through the cable clamp for strain relief on the con nection ti16596a S ti16595a S ti16601a ...

Page 23: ...ghten lock bar 6 to mounting bracket 355 with bolts 357 and nuts 358 5 Slide support bar 351 through brackets 355 and tighten fasteners to secure in place 6 Assemble extension clamp to support bar 7 Insert indicator rod 362 into guide extension arm 352 and secure in place with knob 354 8 Adjust the indicator rod by loosening extension clamps and sliding the guide extension arm 352 to desired posit...

Page 24: ...ieved after following the steps above very slowly loosen the hose end coupling and relieve pressure gradually Then loosen it com pletely Then clear the valve or hose Bead System Pressure Relief 1 Relieve air pressure in bead tank by turning bead system valve to OFF position Air System Pressure Relief 1 Relieve air pressure in air tank by turning air valve to OPEN position The system pressure must ...

Page 25: ...uge reads 0 4 Relieve air pressure in bead tank by turning bead system valve to OFF position 5 Remove cover from bead tank 6 Screen reflective materials to prevent debris from entering tank 7 Load bead tank with reflective materials Set Up Adjustable Gun Arm Beam and Gun Arm 1 Unlock gun arm clamp and gun arm beam clamps 2 Pull gun arm beam to left or right side of vehicle Lock slide beam clamps 3...

Page 26: ...y Graco Hydraulic Oil ISO 46 169236 5 gallon 18 9 liter or 207428 1 gallon 3 8 liter Hydraulic tank capacity is approxi mately 4 0 gallons 15 14 liters 6 Check oil level in compressor NOTE If red dot is visible add oil 7 Verify all hose fitting connections are tight 8 Turn hydraulic lines to closed position 9 Turn pump lever by guns 1 4 turn to OFF position 10 Place suction tube and drain tube in ...

Page 27: ...ime valve down 12 Install clean inlet strainer NOTE There must be a minimum of 0 5 in 1 3 cm between bottom of strainer and suction tube 13 Turn pressure control counterclockwise to lowest pressure ti16547a ti16552a ti16553a ti16919a ...

Page 28: ...valves to activate pumps 2 Slowly turn pressure control clockwise until pump begins to stroke 3 When flushing fluid comes out of return lines set hydraulic valve to OFF position 4 Place suction hoses in paint drums 5 Open hydraulic valves to activate pumps 6 When paint comes out of return lines set hydraulic valve to OFF position 7 Close all prime valves 8 Place return lines into paint drum ti1692...

Page 29: ...rainage from spray guns 5 Set hydraulic valve s to ON position to activate pumps 6 When paint begins to flow out of guns turn off guns with Programmable Skipline Controller Turn on Bead System 1 Turn bead system valve to ON position 2 Set desired bead tank pressure by turning regulator knob 3 Remove and secure ground clamp from earth ground 4 System is now ready for painting Select guns 1 or 2 wit...

Page 30: ...nt pump dump valves 7 Turn on Programmable Skipline Controller NOTE Unit will not start until Controller is turned ON 8 Start Engine a Set choke ON b Set throttle to half speed c Turn key d After engine starts set choke to OFF e Set throttle to desired speed 9 Set hydraulic valve to ON position to activate pumps 10 When flushing fluid comes out of spray gun set hydraulic valve to OFF position When...

Page 31: ...atch drainage from spray guns 14 Turn guns on with Programmable Skipline Controller 15 Set hydraulic valves to ON position to activate pumps 16 When flushing fluid comes out of spray gun set hydraulic valve to OFF position 17 Turn off guns with Programmable Skipline Controller 18 Shut off engine and Programmable Skipline Control ler 19 Leave paint pump dump valves and spray gun ball valves open 20...

Page 32: ... pin through gun arm stowing bracket and plate Secure with attached clip 5 Unlock two red handled clamps and center the gun arm beam on the trailer 6 Lock three red handle clamps to secure the slide beam and gun arm NOTICE Never transport the RoadLazer while the paint gun ball valves are open the system is under pressure and the engine is running as this could cause accidental dis charge ti16425a ...

Page 33: ...wer jacks until all trailer wheels are in contact with the ground 6 Unlatch ball couplers and crank side jacks to raise trailer arms from ball mounts NOTE Crank jacks sequentially 3 4 turns per side to ensure the trailer arms are lifted evenly keeping the trailer stable 7 Disconnect safety chains 8 Move tow vehicle forward to clear ball mounts If all connections between vehicle and trailer have be...

Page 34: ...0 ft lb 122 163 N m NOTE Replace lug nuts in same orientation as when they were removed NOTE If not replacing all tires be sure new tires are from the same manufacturer as existing tires to ensure consistent size General Trailer Service For any other trailer specific service needs contact Graco Technical Service or a certified manufacturer ser vice center A free standing Tow Behind System could be...

Page 35: ...5977 SCREW cap hex hd 9 125978 WASHER plain wide 10 108527 NUT lock hex 11 100454 SCREW cap hex hd 12 101566 NUT lock 13 100454 SCREW cap hex hd 14 16M022 RECEIVER pin slide 15 100023 WASHER flat 16 101566 NUT lock 17 115473 PIN hitch 18 24G624 MODULE Roadpak 1 pump model 24m143 24G625 MODULE Roadpak 2 pump model 24m144 19 113696 PIN safety 20 238301 GUIDE bracket 21 113467 SCREW cap socket hd 22 ...

Page 36: ...st 3 1 2 2 4 5 ti18473a Ref Part Description Qty 1 16N405 FITTING 1 1 2 x 1 1 2 hose barbed 1 2 101368 CLAMP hose 2 3 24M136 HOSE suction 8 5 ft 1 4 867280 CONNECTOR hose connector 1 4 18 NPS 1 5 24M253 HOSE coupled 1 4 in x 10 ft 1 ...

Page 37: ...vels measured at 6 2 ft 2 m under maximum operating conditions per ISO 3744 Sound power level 111 7 dB A Sound pressure level 91 7 dB A Weight 1 Pump RoadPak Complete Tow Behind System 1544 lb 700 kg 2 Pump RoadPak Complete Tow Behind System 1644 lb 746 kg 24G627 Trailer 560 lb 254 kg 24G624 1 Pump RoadPak 850 lb 386 kg 24G625 2 Pump RoadPak 950 lb 431 kg 24G629 2 Pump Gun Arm 134 lb 61 kg Miscell...

Page 38: ... the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation a...

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