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Installation

hose

5c

4

5a

5b

Model shown has

a 75

 bend rigid

extension (5).

Fig. 4

Grounding

Proper grounding is an essential part of maintaining a
safe system.

To reduce the risk of static sparking, ground all system
components per local and national electrical codes.
Refer to the user manuals for the pump and other
system components to ground the following:

1.

Pump:  Follow manufacturer’s recommendations.

2.

Air and Fluid hoses:  Use only grounded hoses.

3.

Air compressor:  Follow manufacturer’s
recommendations.

4.

Fluid supply container:  Follow your local code.

5.

To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
valve firmly to the side of a grounded metal pail,
then trigger the valve.

Operation

Terms

The following list contains explanations for the terms that are shown on the display and/or used in this section.

R-TOTAL:  resettable total
Displayed to show the amount dispensed, and it can be reset––typically before each dispense cycle.

TOTAL:  non-resettable total
Displayed to show the cumulative amount that the dispense valve has ever dispensed, and it cannot be reset.

PRESET
A user-entered amount to be dispensed, in which the display can be set to count up from zero or down from the
entered amount.  The unit beeps to indicate that the preset amount has been dispensed.  It does not
automatically stop dispensing.

Selecting Dispensing Options

NOTE:  If the display is blank, press any button on the
keypad to “wake up” the display.

This is the procedure for setting or changing the
resettable total, the units of measurement, and the
auto preset amount, and for turning the auto reset
function on and off.

In this procedure, if a display item is blinking, that
means you can change the value.

NOTE: The numbers that are blinking on the display
when you leave each mode and advance to the next
mode are the values at which the unit gets set.

1.

Hold down the Auto and Reset buttons.

The display enters the first of four option modes, in
which R–TOTAL blinks, and the current resettable
total is shown on the display, as shown at right.

00008

R-TOTAL

GAL

Summary of Contents for EM 238-451

Page 1: ...ube with 90 Elbow Unit of Measurement Liters Model 238 454 75 Bend 3 8 in Rigid Tube Model 238 455 3 8 in Coupled Flexible Hose Model 238 456 15 Bend 3 8 in Gear Lube Tube with 90 Elbow These dispense...

Page 2: ...re of the lowest rated system component See the Technical Data on page 18 for the maximum working pressure of this component Use fluids and solvents that are compatible with the equipment wetted parts...

Page 3: ...ic shock while using this equipment stop dis pensing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fum...

Page 4: ...ow 191 155 Valve bracket for mounting on console 191 156 Valve bracket for mounting on hose reel valve bracket 191 155 Fig 2 06228 PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pr...

Page 5: ...ons 7 Relieve the pressure To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 4 8 Loosen and disconnect the hose f...

Page 6: ...set typically before each dispense cycle TOTAL non resettable total Displayed to show the cumulative amount that the dispense valve has ever dispensed and it cannot be reset PRESET A user entered amou...

Page 7: ...press the Reset button the display scrolls to the next unit of measurement NOTE You do not need to change the calibration for the different units of measurement 5 Press the Auto button with your choi...

Page 8: ...ow until you unlock the trigger To unlock the trigger press on the smooth part of the trigger see above until you feel it click out of the locked position Then release the trigger Fluid flow stops Dis...

Page 9: ...hort beeps occur within a certain volume of the preset amount as follows QTS Unit beeps within 0 4 quarts of preset amount PTS Unit beeps within 0 5 pints of preset amount GAL or LITERS Unit beeps wit...

Page 10: ...ress the Reset button The unit returns to Normal mode and the Normal mode display is shown Error Codes If after a dispensing cycle you see an error code on the display as shown below see the Error Cod...

Page 11: ...r of 6832 therefore change 6815 to 6832 See Calibrating the Meter on page 12 for instructions on changing the calibration factor Metric Measurement Measuring in liters and 1 liter is dispensed Error i...

Page 12: ...together and open the unit to gain access to the Calibration button 2 Locate the calibration button inside the unit as shown in Fig 5 Calibration button Fig 5 06186 3 Press the Calibration button The...

Page 13: ...b 15 8 to 16 9 N m If the problem remains contact your Graco distributor for repair or replacement Oil drips from nozzle Dripless nozzle is damaged or obstructed Inspect the nozzle for damage or obstr...

Page 14: ...ue to 140 to 150 in lb 15 8 to 16 9 N m Valve Repair Kit See the Parts List on page 16 and the Parts Drawing on page 17 The parts with asterisks next to their reference numbers are available in the Va...

Page 15: ...le wrench on the flats of the nozzle tighten it firmly See the Parts Drawing on page 17 Do not use the old non drip nozzle Part No 203 655 or any other manual shut off nozzle on the EM5 extension You...

Page 16: ...87 NOZZLE ASSEMBLY For Models 238 453 238 456 includes 7a through 7d 1 7a 191 038 TUBE gear lube 15 bend 3 8 in 1 7b 238 371 NOZZLE oil dripless 1 7c 113 419 NUT seal 3 8 in 18 NPT 2 7d 155 699 ELBOW...

Page 17: ...0 in lb 15 8 to 16 9 N m 2 3 4 25 1 14 15 18 19 23 24 3 Apply lubricant when reassembling 3 3 3 3 3 3 3 3 2 06041 8 4 Site glass Part No 238 372 may be purchased separately 4 5 5 Street elbow 155 699...

Page 18: ...nitrile rubber Fluid compatibility lubricating oils antifreeze mixtures Meter valve assembly pressure loss At 1 5 gpm 5 7 lpm with 30 weight oil at 70 F 21 C 17 psi 1 17 bar Default settings for calib...

Page 19: ...Notes...

Page 20: ...e equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonabl...

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