Graco EM 238-451 Instructions And Parts List Download Page 14

Service

Replacing the Battery

Do not change the battery while anything is
shown on the display.  You must wait until the
unit falls asleep and the display is blank before
you remove the battery.  If you remove the
battery while something is shown on the display,
the unit will lose that information from memory.

 

FIRE AND EXPLOSION HAZARD
You must use one of the following
battery types:

Duracell

 MN 604

Energizer

 No. 522

Panasonic

 6AM6X

Use of any other batteries than those specified
could affect the intrinsic safety of this unit.

To change the battery, remove the battery cover (2),
and put a new battery in place of the old one.

Replacing the Filter

The filter (25) is replaceable.  See the Parts Drawing
on page 17.  To replace the filter, do the following:

1.

Relieve the pressure.

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 4.

2.

Unscrew the swivel (3) from the inlet of the meter
housing.

3.

Remove the old filter (25) from its seat in the inlet
of the meter housing with an o-ring pick.

4.

Push the new filter (25) into the seat in the inlet of
the meter housing, and make sure it is properly
seated.

NOTE: Be sure to orient the new filter so that the
concave side of the screen is facing upstream.

5.

Screw the swivel (3) into the inlet of the meter
housing, and torque to 140 to 150 in-lb (15.8 to
16.9 N.m).

Valve Repair Kit

See the Parts List on page 16 and the Parts Drawing
on page 17.  The parts with asterisks next to their
reference numbers are available in the Valve Repair
Kit, which can be ordered separately.  When you are
repairing the valve with new parts from the Valve
Repair Kit, use all of the new parts.  To replace the
parts, do the following:

1.

Relieve the pressure.

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 4.

2.

Remove the six screws (21) that hold the cover (1)
together, and open the cover.

3.

Remove the trigger (15) from the valve stem (18).

4.

Unscrew the valve seat (16), remove the valve
seat and valve stem (18) from the meter housing,
and pull the valve stem out of the valve seat.

5.

Remove the two packing o-rings (17 and 26) from
the valve seat, and replace them with new o-rings.

6.

Discard the old valve stem (18), the spring (19),
and the three o-rings (20, 20, and 12) that are on
the valve stem.

7.

Apply lubricant to all new parts.  Place the new
spring (19) in the new valve stem (18), push the
new valve stem (which comes with three o-rings
[20, 20, and 12] installed) back into the valve seat
(16), place the valve stem/seat/spring assembly
into the meter housing, thread the valve seat into
the meter housing, and torque to 140 to 150 in-lb
(15.8 to 16.9 N.m).

8.

Place the trigger (15) on the valve stem (18), put
the cover (1) together, thread in the six screws that
hold the cover together, and torque to 7 to 10 in-lb
(0.79 to 1.13 N.m).

Summary of Contents for EM 238-451

Page 1: ...ube with 90 Elbow Unit of Measurement Liters Model 238 454 75 Bend 3 8 in Rigid Tube Model 238 455 3 8 in Coupled Flexible Hose Model 238 456 15 Bend 3 8 in Gear Lube Tube with 90 Elbow These dispense...

Page 2: ...re of the lowest rated system component See the Technical Data on page 18 for the maximum working pressure of this component Use fluids and solvents that are compatible with the equipment wetted parts...

Page 3: ...ic shock while using this equipment stop dis pensing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fum...

Page 4: ...ow 191 155 Valve bracket for mounting on console 191 156 Valve bracket for mounting on hose reel valve bracket 191 155 Fig 2 06228 PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pr...

Page 5: ...ons 7 Relieve the pressure To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 4 8 Loosen and disconnect the hose f...

Page 6: ...set typically before each dispense cycle TOTAL non resettable total Displayed to show the cumulative amount that the dispense valve has ever dispensed and it cannot be reset PRESET A user entered amou...

Page 7: ...press the Reset button the display scrolls to the next unit of measurement NOTE You do not need to change the calibration for the different units of measurement 5 Press the Auto button with your choi...

Page 8: ...ow until you unlock the trigger To unlock the trigger press on the smooth part of the trigger see above until you feel it click out of the locked position Then release the trigger Fluid flow stops Dis...

Page 9: ...hort beeps occur within a certain volume of the preset amount as follows QTS Unit beeps within 0 4 quarts of preset amount PTS Unit beeps within 0 5 pints of preset amount GAL or LITERS Unit beeps wit...

Page 10: ...ress the Reset button The unit returns to Normal mode and the Normal mode display is shown Error Codes If after a dispensing cycle you see an error code on the display as shown below see the Error Cod...

Page 11: ...r of 6832 therefore change 6815 to 6832 See Calibrating the Meter on page 12 for instructions on changing the calibration factor Metric Measurement Measuring in liters and 1 liter is dispensed Error i...

Page 12: ...together and open the unit to gain access to the Calibration button 2 Locate the calibration button inside the unit as shown in Fig 5 Calibration button Fig 5 06186 3 Press the Calibration button The...

Page 13: ...b 15 8 to 16 9 N m If the problem remains contact your Graco distributor for repair or replacement Oil drips from nozzle Dripless nozzle is damaged or obstructed Inspect the nozzle for damage or obstr...

Page 14: ...ue to 140 to 150 in lb 15 8 to 16 9 N m Valve Repair Kit See the Parts List on page 16 and the Parts Drawing on page 17 The parts with asterisks next to their reference numbers are available in the Va...

Page 15: ...le wrench on the flats of the nozzle tighten it firmly See the Parts Drawing on page 17 Do not use the old non drip nozzle Part No 203 655 or any other manual shut off nozzle on the EM5 extension You...

Page 16: ...87 NOZZLE ASSEMBLY For Models 238 453 238 456 includes 7a through 7d 1 7a 191 038 TUBE gear lube 15 bend 3 8 in 1 7b 238 371 NOZZLE oil dripless 1 7c 113 419 NUT seal 3 8 in 18 NPT 2 7d 155 699 ELBOW...

Page 17: ...0 in lb 15 8 to 16 9 N m 2 3 4 25 1 14 15 18 19 23 24 3 Apply lubricant when reassembling 3 3 3 3 3 3 3 3 2 06041 8 4 Site glass Part No 238 372 may be purchased separately 4 5 5 Street elbow 155 699...

Page 18: ...nitrile rubber Fluid compatibility lubricating oils antifreeze mixtures Meter valve assembly pressure loss At 1 5 gpm 5 7 lpm with 30 weight oil at 70 F 21 C 17 psi 1 17 bar Default settings for calib...

Page 19: ...Notes...

Page 20: ...e equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonabl...

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