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Graco E-flo iQ 26B543, Installation-Parts

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Graco E-flo iQ 26B543 Installation-Parts Download Page 2

 

2

3A8217A

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

Single Systems  . . . . . . . . . . . . . . . . . . . . . . . . . .  4
Tandem Systems . . . . . . . . . . . . . . . . . . . . . . . . .  4
Hose Options (From Manifold to Valve). . . . . . . . 4

Dispense System Pressure . . . . . . . . . . . . . . . . . . .  5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dispense System Component Identification . . . . . 9

Single Ram  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
Tandem Ram . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

Supply Unit Component Identification . . . . . . . . .  11

iQ Ram Supply Unit . . . . . . . . . . . . . . . . . . . . . .  11
Power Disconnect  . . . . . . . . . . . . . . . . . . . . . . .  12
Integrated Air Controls (AG)  . . . . . . . . . . . . . . .  13
Air Line Accessories  . . . . . . . . . . . . . . . . . . . . .  13
Advanced Display Module (ADM)  . . . . . . . . . . .  14
Platen (AD) Component Identification . . . . . . . .  15
Electric Driver Communication Connections . . .  16
Installing Tandem. . . . . . . . . . . . . . . . . . . . . . . .  18
Power Junction Box and Heat Control Box 

Connections. . . . . . . . . . . . . . . . . . . . . . . . .  20

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
Grounding  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power Requirements . . . . . . . . . . . . . . . . . . . . .  23
Connect Power  . . . . . . . . . . . . . . . . . . . . . . . . .  23
Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . . 24
Install Vented Oil Cap Before Using Equipment. 24

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25

Air Line Connections . . . . . . . . . . . . . . . . . . . . .  25
Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical Connections . . . . . . . . . . . . . . . . . . . . 27
Heat Connections (Hoses and Accessories) . . .  29
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

Hose Care Guidelines  . . . . . . . . . . . . . . . . . . . . . .  32

Flush Before Using Equipment  . . . . . . . . . . . . . 33

Check Resistance (Heated Systems) . . . . . . . . . . 34

Check Sensor Resistance . . . . . . . . . . . . . . . . .  34
Check Heater Resistance  . . . . . . . . . . . . . . . . .  34

Pressure Relief Procedure. . . . . . . . . . . . . . . . . . .  36
Shutdown and Care of the Pump  . . . . . . . . . . . . . 38

Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . .  38

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40

Driver Maintenance . . . . . . . . . . . . . . . . . . . . . .  40
Platen Maintenance . . . . . . . . . . . . . . . . . . . . . .  41

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 42

End of Product Life . . . . . . . . . . . . . . . . . . . . . . . 42

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Supply Systems Troubleshooting. . . . . . . . . . . . 43
Heat Control Box Troubleshooting . . . . . . . . . . . 44
Platen Valve Kit Troubleshooting . . . . . . . . . . . . 44

Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Disconnect Pump from Platen . . . . . . . . . . . . . . 45
Connect Platen. . . . . . . . . . . . . . . . . . . . . . . . . . 45
Remove Wipers  . . . . . . . . . . . . . . . . . . . . . . . . . 45
Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Remove Displacement Pump . . . . . . . . . . . . . . . 46
Install Displacement Pump. . . . . . . . . . . . . . . . . 47
Remove Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Install Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Ram Supply Unit Repair. . . . . . . . . . . . . . . . . . . 49
Replace Heat Control Box Electrical Component(s)

51

Replace Fuses in Harness (25R652) . . . . . . . . . 53

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

D200s 6.5 in. Ram Supply Units. . . . . . . . . . . . . 54
D200s Pump Mounts for 55 Gallon (200 Liter) 

Platen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Heat Control Box  . . . . . . . . . . . . . . . . . . . . . . . . 58
55 Gallon Platen. . . . . . . . . . . . . . . . . . . . . . . . . 59
Tandem Block, Urethane, 26B488 . . . . . . . . . . . 60

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 61

System Kits and Accessories . . . . . . . . . . . . . . . 61
Drum Kits and Accessories  . . . . . . . . . . . . . . . . 62
CAN Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
I/O Cable, 122029  . . . . . . . . . . . . . . . . . . . . . . . 63
Platen/Pump Heat Harness  . . . . . . . . . . . . . . . . 63
Pressure Transducer Cables . . . . . . . . . . . . . . . 63
Solenoid Cables . . . . . . . . . . . . . . . . . . . . . . . . . 63
Integration Cables  . . . . . . . . . . . . . . . . . . . . . . . 63
Heat Extension Cables. . . . . . . . . . . . . . . . . . . . 63
Cable Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Tandem Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Additional Accessories . . . . . . . . . . . . . . . . . . . . 63
Check-Mate 200 CS Pump Heater Kit, 25R450 . 64
Platen Heater Kit, 25R451 . . . . . . . . . . . . . . . . . 65
Communication Gateway Module (CGM) Kits . . 66
Platen Valve Kit, Urethane, 26B637 . . . . . . . . . . 68

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . . 72

Summary of Contents for E-flo iQ 26B543

Page 1: ...urethane For professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 4 for system component information Important Safety Instructions Read all w...

Page 2: ...re of the Pump 38 Change Drums 38 Maintenance 40 Driver Maintenance 40 Platen Maintenance 41 Recycling and Disposal 42 End of Product Life 42 Troubleshooting 43 Supply Systems Troubleshooting 43 Heat...

Page 3: ...68 200 cc Check Mate Displacement Pump Repair Parts 312374 Air Controls Instructions Parts 312491 Pump Fluid Purge Kit Instructions Parts 312492 Drum Roller Kit Instructions 312493 Light Tower Kit Ins...

Page 4: ...20 ft 20 ft Part No Hose Length From Manifold to Valve Hose Length From Pump to Manifold Hose Ram Option Platen Option Pump Option Valve Option Manifold Option 26B552 10 ft 10 ft 1 in OD Heated Hoses...

Page 5: ...system design the material being pumped and the flow rate the dynamic pressure will not reach the rated working stall pressure of the system Pump Working Stall Pressure Max Dynamic Run Pressure Lower...

Page 6: ...ng any cables and before servicing equipment This equipment must be grounded Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all loc...

Page 7: ...shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate...

Page 8: ...g Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that is heated can become very hot during operation To avoi...

Page 9: ...Some installations may require only one hose depending on the needs of the system Key A iQ Ram Supply Unit B Axial Dispense Valve C Supply Hose 1 D Supply Hose 2 E Ram Supply System to Supply Hose 1 F...

Page 10: ...the second ram when the first drum is empty NOTE FIG 2 shows a typical E Flo iQ dispense system installation with a tandem iQ ram supply unit hoses connectors and an Axial Dispense Valve Key A iQ Ram...

Page 11: ...ot supplied AS Air Line Drain Valve not supplied AT Air Filter not supplied AU Bleed Type Air Shutoff Valve required not supplied AV Level Sensors AW Outlet Pressure Transducer AX Heat Control Box AY...

Page 12: ...e entire system The Disconnect Switch AZ is located on the Heat Control Box AX see FIG 4 There is also a red and black Power junction Box Switch AK located on the Power Junction Box AJ The Power Junct...

Page 13: ...rols the Ram Assembly direction Exhaust Port with Muffler BD Blowoff Button BE turns the air on and off to push the Platen AD out of an empty drum Air Line Accessories See FIG 3 Air Line Drain Valve A...

Page 14: ...a selection Cancels the pump processes Exits a screen without saving changes CF Enter Select to update a field accept a selection or value acknowledge an event enter a screen and toggle selected items...

Page 15: ...AD Component Identification Key EA Plate EB Wiper EC Heater Cover EF Bleed Stick EG Bleed Port EH Air Assist Body Check Valve EJ Wiper Plate under wiper EK O ring Seal not shown EL Platen Valve Port E...

Page 16: ...pin and to the pump solenoid valve M8 4 pin Port 4 Connects to port C4 on the Power Junction Box M12 8 pin and to the dispense valve solenoid M8 4 pin Port 5 Connects to the pump pressure transducer...

Page 17: ...ower Junction Box Port C3 M12 5 pin Tandem Block discrete Robot connection Splitter Tandem Block dispense valve Solenoid Splitter M8 4 pin Tandem Block To Robot Controller To Dispense Valve Solenoid T...

Page 18: ...bles to ram frame See FIG 10 for cable routing NOTE Ram 1 includes ADM ram 2 has no ADM Key Port 1 Connects to port C1 on the Power Junction Box Port 2 Connects to port C2 on the Power Junction Box Po...

Page 19: ...from the empty level sensor ES 3 Mount the low level sensor LL on the mounting bracket 4 Connect the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labele...

Page 20: ...ey C1 GCA CAN Port to ADM C2 GCA CAN Port to CGM C3 Low and Empty Level Sensor Input C4 Discrete Integration Cable C5 Heated Hose Accessory Connection C6 Heated Pump Connection C7 Heated Platen Connec...

Page 21: ...Box Switch same as Single Ram on page 20 AZ Disconnect Switch same as Single Ram on page 20 AMZ Auto Multi Zone iQ Ram Supply Unit 2 Key C1 GCA CAN Port to ADM splitter cable on Tandem Block R using...

Page 22: ...150 m combined hose length to ensure grounding continuity Check the electrical resistance of the hoses If the total resistance to ground exceeds 29 megaohms replace the hose immediately Air compresso...

Page 23: ...o the end of each wire 6 Connect the ground wire to the ground lugs GL 7 Connect power wires to the Disconnect Switch AZ as shown below NOTE Use a flat head or Pozidriv screwdriver to tighten the term...

Page 24: ...drum stops to the Ram Assembly base Install Vented Oil Cap Before Using Equipment The Driver gear box is shipped from the factory pre filled with oil The temporary unvented cap prevents oil leaks dur...

Page 25: ...cting hoses NOTE To ensure the best crossover performance with an E Flo iQ Tandem System Tandem Hose 1 and Tandem Hose 2 must be the same inner diameter and length 1 Follow the Pressure Relief Procedu...

Page 26: ...h hose are oriented correctly with the circular electrical connector facing the Ram See FIG 1 on page 9 for proper hose orientation on the system 7 If two hoses are used connect Supply Hose 2 D to the...

Page 27: ...Connect one male end of the M12 5 pin Pressure Transducer Splitter cable ZZ on the Tandem Block R to Port 6 on the Electric Driver AB on Ram 1 The second male end goes to Port 6 on Ram 2 See Electric...

Page 28: ...splitter TT on the tandem block R to the M8 4 pin end of the splitter cable attached to Port 4 on the Electric Driver AB for ram 1 and ram 2 See Electric Driver Communication Connections for Tandem R...

Page 29: ...two heated hoses and one heated dispense valve Hose 1 Circular electrical connection to Port 1 C5 Hose 2 Circular electrical connectors to Port 2 C5 Heated valve Square electrical connections from hos...

Page 30: ...of ram 1 or ram 2 Heated Valve Square electrical connection from hose 4 to Axial Dispense Valve B Heated Tandem Block Square electrical connection from hose 1 or hose 2 to heated tandem block R See FI...

Page 31: ...e frequently after initial start up and periodically after the first week of produc tion Maintaining proper Wet Cup torque is important to extending seal life NOTE MaxLife pumps use a special u cup th...

Page 32: ...tighten Torque to specification Do not tape or cover hose Do not flex hose when cold Use hose support spring Do not clamp squeeze or zip tie hose Minimum bend radius Do not bend or crimp hose Do not...

Page 33: ...ght oil which is left in the fluid passages to protect parts To avoid contaminating the fluid with oil flush the equipment with a compatible solvent before using the equipment See the E Flo iQ Supply...

Page 34: ...with the ranges listed in Table 1 Sen sors on page 35 Check Heater Resistance NOTE Instructions for checking heater resistance applies to heated systems only 1 Turn the Power Junction Box Switch AK an...

Page 35: ...ry 1 100 M K See accessory manual See accessory manual 2 3 Heated Hose 100 G K See hose manual See hose manual 4 Heated Accessory 2 100 M K See accessory manual See accessory manual 3 5 Heated Hose 10...

Page 36: ...Then press the soft key to open the Axial Dispense Valve B allowing the system to depressurize 3 The current pump pressure and current dispense valve pressure show the progress of the depressurization...

Page 37: ...fully relieved a VERY SLOWLY loosen the hose end coupling to relieve pressure gradually b Loosen the coupling completely c Clear the obstruction in the tip nozzle of the valve 10 Close the Main Air Sl...

Page 38: ...Change Drums If the Platen AD does not come out of the pail easily when the Pump is being raised the air assist tube AT or check valve 416 may be plugged A plugged valve prevents air from reaching th...

Page 39: ...old the Blowoff Button BE until the Platen is completely out of the drum 5 Release the Blowoff Button BE and allow the Ram to rise to its full height 6 Remove the empty drum FIG 30 Power Disconnect AK...

Page 40: ...is near the halfway point of the sight glass The oil capacity is approximately 1 0 1 2 quarts 0 9 1 1 liters Do not overfill 6 Reinstall the fill cap Check Oil Level See FIG 32 below Check the oil le...

Page 41: ...place if necessary 6 Remove Bleed Stick EF from Platen AD Push Bleed Stick through Bleed Relieve Ports EG to remove material residue Remove and Reinstall Wipers Remove Platen Wipers 1 Follow the Press...

Page 42: ...h lubricant compatible with the material being pumped Check with the material supplier Recycling and Disposal End of Product Life At the end of the product s useful life dismantle and recycle it in a...

Page 43: ...See Ram Supply Unit Repair on page 49 Hand valve closed or clogged Open clear Ram raises and lowers too fast Air pressure is too high Decrease Air leaks around cylinder rod Worn rod seal Replace See R...

Page 44: ...Verify incoming voltage is 200V L N or 240V L C Insufficient power supplied to sys tem Connect system to a power supply capable of maximum power per sys tem specification All changes must be performe...

Page 45: ...ply Unit that requires repair only 3 Remove four hex screws 426 four clamps 427 and washers 425 4 Carefully pull Pump away to prevent damage to Pump inlet and remove o ring 428 Connect Platen 55 Gallo...

Page 46: ...e ram a If using a Single Ram Supply System turn the red Disconnect Switch AZ OFF b If using a Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repai...

Page 47: ...rn off power to the Ram a If using a Single Ram Supply System turn the red Disconnect Switch AZ OFF b If using a Tandem Ram Supply System turn the red Disconnect Switch AZ OFF only on the Ram Supply U...

Page 48: ...Pump in your Pump package manual b Install threaded rod 126 through center hole in the crossbar Install lock washers 124 and nuts 125 onto threaded rod 126 both above and below crossbar Use wrench to...

Page 49: ...off of rod 132 Four 1 4 in 20 holes are provided to ease removal of the guide sleeve 9 Inspect parts for wear or damage Assemble Piston Rod Seal 1 Install new o rings 137 142 rod wiper 133 and snap r...

Page 50: ...nd o rings 139 137 Reinstall piston 141 and lower retaining ring 138 onto piston rod 132 Install pis ton guide band 140 onto piston 141 2 Carefully insert piston 141 into cylinder and push rod 132 str...

Page 51: ...ve the AMZ a Disconnect the heated electrical connections from the back of the AMZ b Disconnect the cables from the AMZ on the inside of the Heat Control Box AX DANGER SEVERE ELECTRIC SHOCK HAZARD Thi...

Page 52: ...F 3 Remove the ADM AF from the bracket 114 See Parts on page 54 4 Install the new ADM AF into the bracket 114 5 Connect the cable to the bottom of the new ADM AF Replace Power Supply NOTE Instructions...

Page 53: ...rol Box door 350 3 Unscrew the spring loaded fuse holder to open it The fuse can be easily removed by hand 4 Install the new fuse 5 Reconnect and tighten the fuse holder 6 Install the Heat Control Box...

Page 54: ...08 107 108 104 101 110 131 115 Detail B 107 108 265 264 262 263 107 108 NOTE If using a tandem system the ADM is only included with the iQ Ram Supply Unit 1 A 107 135 136 133 134 134 142 137 267 132 1...

Page 55: ...121 15M531 ROD follower 2 122 101015 WASHER lock 2 123 C19187 NUT 2 124 101533 WASHER spring lock 2 125 101535 NUT 2 126 15J992 ROD threaded 1 127 15J991 ADAPTER lift ring 1 128 15J993 RING lift plate...

Page 56: ...4 128 126 127 304 304 305 305 Note See page 54 for kit configuration table Ref Part Description Qty 301 15M531 ROD platen 2 302 101015 WASHER lock 2 303 C19187 NUT 2 304 101533 WASHER spring lock 2 30...

Page 57: ...SCREW 5 311 BRACKET cable track mount painted 1 312 121612 CONNECTOR thru M12 mxf 3 313 CONNECTOR thru M12 mxf 8 pin 1 314 JUNCTION BOX assembly e drive painted 1 315 120993 NUT 2 316 108787 SCREW 2...

Page 58: ...5 336 112776 WASHER plain 2 454 110911 NUT 4 338 126453 POWER SUPPLY 24V 4 339 SWITCH disconnect 40A 1 320 123967 KNOB disconnect operator 1 144 15G303 LABEL warning electrical 1 342 25R652 HARNESS h...

Page 59: ...y 403 257697 HANDLE bleed assy 1 408 255652 SEAL wiper drum 55 gal neo prene for 255664 only 2 255653 SEAL wiper drum 55 gal EPDM for 255663 and 255662 only 2 414 PLATE ram 55 gal for 255664 and 25566...

Page 60: ...bles 1 478 126496 CONNECTOR thru M12 1 479 15N045 HARNESS splitter M12 1 480 128911 CONNECTOR thru M8 1 481 15N047 HARNESS splitter M8 1 482 CONNECTOR thru M12 1 483 15N046 HARNESS splitter M12 1 484...

Page 61: ...the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labeled EMPTY to the empty level sensor ES 6 Connect the splitter cable SP lead labeled LOW to the low...

Page 62: ...Clamp Set for D200 Ram Supply Units 206537 Includes two clamps Drum Position Clamp for D200s Ram Supply Units Order quantity 2 of C32463 CAN Cables The following CAN cables and splitter are available...

Page 63: ...0 m 122497 CABLE M12 5 pin 2 0 m 124409 CABLE M12 5 pin 3 0 m 17H363 CABLE M12 5 pin 7 5 m 132457 CABLE M12 5 pin 10 0 m 17H364 CABLE M12 5 pin 16 1 m Part Description Length 132458 CABLE M8 4pin 10 0...

Page 64: ...2 HOLDER rtd overtemp 1 503 16K094 SWITCH overtemp horizontal 1 504 103181 WASHER 2 505 104714 SCREW 2 506 102273 SCREW 1 507 C31012 CLAMP 1 508 18B850 HARNESS heater pump rtd over temp 1 509 HARNESS...

Page 65: ...Qty 521 25R666 HARNESS heat wiper 55 gallon 1 522 CONDUCTOR block heater 2 523 STUD 6 524 WASHER flat 6 525 WASHER lock 6 526 100015 NUT 6 527 15B137 SWITCH over temperature 1 528 103181 WASHER 2 529...

Page 66: ...screws included in the kit mount the base DD to the CGM bracket 6 Reattach the CGM DC onto the base DD with the two screws DB that were removed and saved from step 4 7 Reattach the access cover DA 8 U...

Page 67: ...pro gramming manual for step by step instructions on how to update the software version of GCA mod ules See Related Manuals on page 3 13 Refer to the E Flo iQ Supply System Operation manual for detail...

Page 68: ...tor npt x jic 1 704 156684 FITTING union adapter 1 705 162449 FITTING nipple reducing 1 706 15R873 FITTING tee 1 707 C12509 TUBE nylon round 1 708 123789 COUPLER 1 709 100896 FITTING bushing pipe 1 71...

Page 69: ...he platen valve 701 and tighten 8 Reconnect the pressure transducer to port 5 on the Electric Driver AB NOTE Do not install the recirculation hose 713 onto the platen valve fitting 703 until material...

Page 70: ...Kits and Accessories 70 3A8217A 14 Connect the nylon tube 715 to the elbow fitting 716 and the platen valve 701 FIG 57 716 715...

Page 71: ...he weight of your Ram Supply Unit E G C B D F Ram Size in mm Total Height A 96 2438 Ram Height B 69 1753 Extended Ram Height C 125 3175 Base Depth D 25 635 Machine Width E 45 1143 Mounting Hole Depth...

Page 72: ...d fluid outlet pressure curve Follow left to the scale to read the fluid out pressure Calculate Electrical Power To calculate electrical power at a specific fluid flow gpm lpm use the following instru...

Page 73: ...Wiring Diagrams 3A8217A 73 Wiring Diagrams...

Page 74: ...Wiring Diagrams 74 3A8217A...

Page 75: ...Wiring Diagrams 3A8217A 75...

Page 76: ...Wiring Diagrams 76 3A8217A...

Page 77: ...Wiring Diagrams 3A8217A 77...

Page 78: ...Wiring Diagrams 78 3A8217A...

Page 79: ...rials 255319 55 gal 200 L 319 cast aluminum EPDM zinc plated carbon steel 316 stainless steel 17 4 stainless steel 255320 55 gal 200 L 319 cast aluminum neoprene zinc plated carbon steel 316 stainless...

Page 80: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT...

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