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Gorilla Playsets Riverview 801N, User Manual, Page: 81 / 116

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Gorilla Playsets Riverview 801N User Manual Download Page 81

1.000

1.000

7.000

1.000

.125

1-1/2" WOOD SCREW

1 X 6 X 14-1/4"

FRONT SLAT PANEL

SUN

STEP 40: INSTALL PANEL SLATS AND SUN PIECES

1: FIND EIGHT 1 X 6 X 14-1/4" FRONT PANEL SLATS AND EIGHT SUN PIECES.

2: PRE-DRILL EACH SLAT WITH A 1/8" DRILL BIT AT THE DIMENSIONS SHOW BELOW.

3: ATTACH THE PANEL SLATS AS SHOWN BELOW WITH THE BOTTOM OF THE SLAT RESTING UPON THE INSIDE FLANGE 

OF THE WINDOW FRAME.

4: ATTACH THE PANEL SLATS TO THE FORT WITH 1-1/2" WOOD SCREWS IN THE PRE-DRILLED HOLES. 

5: ATTACH FOUR MORE PANEL SLATS ON THE REAR SIDE.

6: ATTACH ONE SUN PIECE TO THE PANEL SLATS WITH TWO #8 X 1" WOOD SCREWS ABOVE EACH WINDOW.

ROOF PANELS REMOVED FOR CLARITY.

Summary of Contents for Riverview 801N

Page 1: ...t 2015 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Riverview Model 801N BOXES 801N 1 801N 2 1513 RV 120 Slide Box playsets playsets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...lease select your age 18 30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments Excellent Average Above Average Below Average Poor 3 EASY WAYS TO REGISTER OPTION 1 OPTION 2 OPTION 3 Fax this completed form to 678 880 3329 OR Mail this completed form to ...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...Model 801N BOXES 801N 1 801N 2 1513 RV 120 Slide Box REV 3 17 2015 ...

Page 10: ...28 34 Attaching Front Top Panel Slats Rear Panel Slats Rear Panel Boards Steps 35 37 Attaching Windo Supports Windo s Panel Slats and Sun Pieces Steps 38 40 Tic Tac Toe Panel assem ly and installation Step 41 Sun Sun Ray and Sun urst Screen installation Steps 42 44 Picnic Ta le Support and Picnic Ta le Seat Top installation Steps 45 4 Bottom Panel Slat and Arched Side Top Board installation Steps ...

Page 11: ...each children to ne er run up a slide as this increases their chances of falling The parents should ha e the children dress appropriately ith ell tting shoes Loose clothing such as scar es and ponchos should not e orn Al ays ta e off tie up or tuc in cords and dra strings on children s clothing These things can get caught on playground e uipment and strangle a child Teach children not to clim hen ...

Page 12: ... if e cessi e ear is found Contact us for arranted replacement parts S ing chains rings ropes etcetera should al ays e fastened to a rotating s ing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as ut not limited to an eye olt Se ere ear could occur leading to an in ury For rusted areas on metallic mem ers such as mon ey ars hand supports rac ets etc sand and repaint us...

Page 13: ...n loose ll surfacing materials are accepta le Surfacing materials are accepta le such as the types and depths sho n in the ta le Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Dou le Shredded ar mulch Fall Height 10 Fall Height 11 Fall Height Wood Chips Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height Fall Height Shredded Tires 10 12 Fal...

Page 14: ...the ground around the outside edges of the sand o oards on the high side of the fort This is the area that ill e dug in Ma e sure to score deep enough the scored lines ill e your digging template Push the frame off and a ay from the scored area far enough to dig and remo e dirt to reach the appropriate depth Dig a channel along the scored line s for the ase of the fort corner post and sand o oards...

Page 15: ... ect parts that are structurally defecti e We use a high uality lum er in our structures ho e er you should inspect each part for splinters or rough spots and sand them smooth to pre ent in ury After familiari ing yourself ith all of the components read all instructions thoroughly Reading instructions after you ha e studied the parts ill help you understand the installation process and help to eli...

Page 16: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that ill e used ha e counter sun holes A counter sun hole is one that surrounds one side of a through hole ut does not e tend through the ood it s self When using a counter sun hole the olt ill e inserted through the through hole and either the head of the olt and asher or nut and asher ill occupy the c...

Page 17: ...i e the T nut until the face of the T nut is ush to the ood This picture sho s the T nut inserted and installed ush to the ood This picture sho s an end ie of the T nut installed ush to the ood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end ie you are loo ing at an ray ie of the post and T nut The arrel of the T nut is in the corner post the line is the face ...

Page 18: ... FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE ...

Page 19: ...part to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that th...

Page 20: ...he 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag ...

Page 21: ... Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING...

Page 22: ...eral construction process of your new playset before getting started SITE PLAN Playset height 12 feet inches Dec Height 5 feet S ing Beam Height 7 feet 7 1 2 inches Appro imate assem ly time 8 10 hours 6 foot unobstructed safety perimeter around playset recommended Rope Ladder Wa e Slide Ladder Swing Belts 2 Roc Wall Trape e Bar 1 ...

Page 23: ...Cord if using standard drill ___ Hammer Pencil Loc ing Pliers Vise Grips Sho el KIT CONTENTS Swings Slides Accessories ty Description 2 S ing elts Chains 1 Wa e Slide 1 Tic Tac Toe Panel 10 Roc Wall Grips assorted colors 1 Trape e S ing 1 Telescope 1 Steering Wheel ___ 2 Safety Handles ___ 1 Flag Kit pair ___ 1 10ft Rope ___ 3 13ft Rope Fort Hardware see following pages Swing Beam Hardware see fol...

Page 24: ...7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 X 3 1 2 HEX LAG SCREW QTY 26 PLASTIC BOLT CAP QTY 21 2 SQUARE DRIVE BIT QTY 1 HEX LAG QTY 24 SCREW 5 16 X 3 1 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 x 9 CARRIAGE BOLT QTY 1 ...

Page 25: ...BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 LOCK NUT QTY 21 PAN HEAD SCREW QTY 4 QTY 24 WOOD SCREW 8 X 1 1 4 QTY 8 WOOD SCREW 8 X 1 14 x 1 8 X 3 WOOD SCREW QTY 12 11 0072 801N HARDWARE SHEET 2 OF 2 9 19 2014 JH 5 16 WASHER QTY 60 3 8 WASHER QTY 47 TORQUE WASHER QTY 19 14 X 1 1 4 PAN HEAD SCREW QTY 16 8 X 1 1 2 WOOD SCREW QTY 394 ...

Page 26: ... X 5 X 25 1 4 2500 PS 6 PANEL SLAT 1 X 4 X 25 2 1 4 5100 RPS 1 6 0450 BWS 2 SUPPORT WINDOW 1 5 5500 RS 2 ROOF STARTER 1 X 5 X 55 1 5 5500 RF 1 2 ROOF FINISHER 1 X 5 X 55 BOTTOM 1 X 6 X 4 1 2 1 X 4 X 26 FRONT PANEL SLAT 1 4 2600 FPS DESCRIPTION PICTURE QTY ...

Page 27: ... TOE 1 6 1700 PS 20 8 PANEL SLAT 1 X 6 X 17 1 6 2775 PS 11 PANEL SLAT 1 X 6 X 27 3 4 1 X 6 X 16 1 6 1425 FPS 1 6 2950 BWS 2 SUPPORT WINDOW 1 6 5100 RPS 4 REAR PANEL SLAT 1 X 6 X 51 BOTTOM 1 X 6 X 29 1 2 1 X 6 X 26 FRONT PANEL SLAT 1 6 2600 FPS DESCRIPTION PICTURE QTY ...

Page 28: ...2 X 4 X 17 2 4 1500 PTS 18 SUPPORT PICNIC TABLE 1 6 5500 RB 2 ROOF BOARD 1 X 6 X 55 2 X 4 X 15 LADDER STEP 2 4 3000 PTVS 4 SUPPORT VERTICAL 2 4 1800 AS 5 ANGLE SUPPORT 2 X 4 X 18 2 4 1700 LS 2 4 2 X 4 X 30 PICNIC TABLE 2 X 4 X 13 55 ROOF PEAK 1 6 5500 RP ...

Page 29: ... 5100 PTST 5 SEATS AND TOP PICNIC TABLE 2 X 4 X 51 RIGHT 2 LEFT 2 2 4 5800 CM 1 CROSS MEMBER SWING BEAM 2 4 6600 RWS 2 ROCK WALL SIDE 2 X 4 X 66 2 4 2300 BS 1 BENCH SUPPORT 2 X 4 X 23 2 X 4 X 58 2 X 4 X 51 1 8 2 4 5113 RSR 2 4 5113 RSL LEFT AND RIGHT ROOF SUPPORT 2 X 4 X 66 1 LEFT 1 RIGHT DESCRIPTION PICTURE QTY ...

Page 30: ...RD END SANDBOX 2 6 1363 S 1 SUN 2 X 6 X 13 5 8 2 X 6 X 47 1 2 2 4 7000 CDS 2 SUPPORT CENTER DECK 2 X 4 X 70 2 6 5650 SB 2 BOARD SUNBURST 2 X 6 X 56 1 2 2 6 4750 ASTB 2 1 TOP BOARD ARCHED SIDE 2 X 6 X 47 1 2 2 X 4 X 70 DECK SUPPORT 2 4 7000 DS DESCRIPTION PICTURE QTY ...

Page 31: ...FACE 2 X 6 X 70 2 6 7000 FTPB 1 1 PANEL BOARD FRONT TOP 2 X 6 X 70 2 6 7000 RPTB 1 PANEL BOARD REAR TOP 2 X 6 X 70 2 6 7800 RLR 1 RUNNER ROPE LADDER 2 X 6 X 78 2 6 6725 SB 2 BOARD SUNBURST 2 X 6 X 67 1 4 2 6 7000 RFB 2 X 6 X 70 SANDBOX BOARD 2 DESCRIPTION PICTURE QTY ...

Page 32: ...WC 1 ROCK WALL CAP 5 4 X 3 X 23 7 8 125 3 1875 LB 4 4 4750 SBM 11 MOUNT SWING BEAM 4 X 4 X 47 1 2 125 6 2387 RWB 2 BOARD ROCK WALL 125 4 4025 DS DECK SPACER 1 1 5 4 X 4 X 40 1 4 2 4 4 5 4 X 6 X 23 7 8 LADDER BACK 5 4 X 2 X 16 SMALL RAY 125 2 1600 SR 5 4 X 2 X 18 SMALL RAY 4 X 4 X 78 ROPE LADDER SUPPORT 4 4 7800 RLS DESCRIPTION PICTURE QTY ...

Page 33: ...6 4737 DB STEP 1 6 3000 PS 5 4 X 6 X 10 6 125 6 1000 RPS 5 4 X 6 X 47 3 8 DECK BOARD ROOF PEAK CORNER POST SUPPORT 2 4 X 4 X 108 SWING LEG PLASTIC COATED 4 4 X 4 X 108 SWING BEAM 1 PLASTIC COATED 2 11 2 X 4 X 24 1 X 6 X 30 PANEL SLAT 2 DESCRIPTION PICTURE QTY ...

Page 34: ...3 WAVE 13 03 0013 2 SLIDE ROPE BAR 1 W CHAINS 1 04 0006 04 0002 TRAPEZE SWING W CHAINS Charleston Accessories DESCRIPTION PICTURE QTY ...

Page 35: ...DESCRIPTION PICTURE QTY 1 ROCKS 07 0008 11 5002 1 PLATE ROCKS ROCKS 1 10 SWING IS A PACK OF 5 CLIMBING A FRAME SWING LEG BRACKET 11 5010 NOT SHOWN 801N HARDWARE BOX 11 0072 ...

Page 36: ... ROCK WALL TELESCOPE 07 0001 HANGERS 11 4012 IRON DUCTILE SWING 10 ROPE 6 1 1 DESCRIPTION PICTURE QTY ...

Page 37: ... PAIR 07 0016 GROUND STAKES 1pr SPRING 07 0005 GREEN PAIR 6 BRACKET 11 5013 CLIP 11 4003 4 90 SAFETY HANDLES 1pr PICTURE DESCRIPTION QTY ...

Page 38: ...07 0010 2 FLAG KIT UNASSEMBLED 1513 BOX 1 DORMER UNASSEMBLED 1513 BOX CHIMNEY 09 1014 2 BOXED TIC TAC TOE SPINNER PANEL 1 DESCRIPTION PICTURE QTY ...

Page 39: ...PICTURE DESCRIPTION QTY CROWN 1 WHEEL SCREEN 07 0004 SUNBURST WINDOW PANEL PANEL 07 0013 2 WINDOW 06 2001 5 4 CROWN 07 0019 STEERING ...

Page 40: ...E HOLES SHOWN IN THE DIAGRAM BELOW 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE STEP 1 ATTACHING THE T NUTS TO THE CORNER POSTS 1 THIS STEP IS CRITICAL TO BUILDING THE PLAY SET PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DISASSEMBLE THEN REASSEMBLE TO MAKE YOUR CORRECTIONS MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT ...

Page 41: ...HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 78 ROPE LADDER SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS 7 FIND TWO TORQUE WASHERS PLACE A 3 8 X 6 1 2 CARRIAGE BOLT INSIDE THE TORQUE WASHER MAKING SURE THAT THE TEETH ARE FACING IN THE SAME DIRECTION AS THE THREADS OF TH...

Page 42: ...S THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTERSUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 3 8 X 6 1 2 CARRIAGE BOLT INSIDE THE TORQUE WASHER MAKING SURE THAT THE TEETH ARE FACING IN THE SAME DIRECTION AS THE THREADS OF THE CARRIAGE BOLT PLACE THE TORQUE...

Page 43: ...S ON CENTER RIGHT SIDE OF PLAY SET STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE PLAY SET ...

Page 44: ...E OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE TOP PANEL BOARD SHOULD BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE TOP PANEL BO...

Page 45: ...POSTS THE HOLES IN THE SANDBOX BOARD ARE OFFSET UP USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHER TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 2 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD ON THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD ARE OFFSET UP USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HO...

Page 46: ...INSTALL THE LAG SCREWS THIS IS TO MAKE THE STRUCTURE RIGID FOR THE LEVELING AND SQUARING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AN...

Page 47: ...S OF THE PLAY SET TO THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 3 FOUR 2 X 4 X 13 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE FRONT ...

Page 48: ...SUPPORT BELOW NOTE THE TOP OF EACH SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER STEP 7 DECK SPACERS THE FOLLOWING STEP IS RECOMMENDED TO PREVENT POSSIBLE SPLITS IN THE WOOD 1 PRE DRILL THE ENDS OF THE 5 4 X 4 X 40 1 4 DECK SPACERS TO PREVENT INSTALLATION DAMAGE PRE DRILL BOTH ENDS WITH A 1 8 DRILL BIT AT THE DIMENSIONS SHOWN BELOW THE HOLE AT 20 1 8 ONLY NEEDS TO BE DRILLED ONCE THIS H...

Page 49: ...ON THE OUTSIDE OF THE BOTTOM PANEL BOARD ON EACH SIDE OF THE PLAY SET SEE DETAIL B PLACE THE CENTER DECK SUPPORT UNDERNEATH THE DECK SPACERS THAT WERE PREVIOUSLY INSTALLED 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT UNDER THE HOLE IN THE DECK SPACER USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT STEP 8 CENTER DECK SUPPORT B C BOTTOM SUPPORT BOARD DECK 2 WOOD SCREW DETAIL B...

Page 50: ...DOWN 2 DO THE SAME PROCEDURE FOR THE OTHER SIDE USING A 2 X 4 X 47 1 2 BOTTOM PANEL BOARD 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 1 PLACE THE 2 X 4 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES DOWN AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS STEP 9 BOTTOM PANEL BOARDS ...

Page 51: ...T CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT SHOWN BELOW LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS LAY ALL DECK BOARDS ACROSS THE DECK SUPPORTS BEFORE SECURING THEM TO THE FORT T...

Page 52: ...DES A STEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER ...

Page 53: ...WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS ON EACH SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROC...

Page 54: ...HER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT STEP 13 ROCK WALL 1 FASTEN THE 90 BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME ...

Page 55: ...KS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH THREE WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS ROCK WALL TOP CAP 5 4 X 2 5 8 X 23...

Page 56: ...90 BRACKETS SHOULD BE APPROXIMATELY 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD USING THE 90 BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE 90 BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINA...

Page 57: ...ALLEL 3 INSERT T NUTS INTO THE OUTSIDE OF THE LADDER SIDES AND SET WITH A HAMMER 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 5 PLACE THE STEPS INTO THE SLOTS ON THE LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 6 CAREFULLY TURN THE LADDER OVER AND PUT THE SCREWS INTO THE OTHER SIDE 7 INSTALL THE 90 ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS 8 IN...

Page 58: ...THE 90 BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 3 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACK SIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 4 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 5 WHEN THE 90 BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE INSIDE OF THE LADDER SIDES ON EACH SIDE...

Page 59: ...EL SLATS AND ONE 1 X 5 X 25 FRONT PANEL SLAT 2 PREDRILL THE SLATS 1 FROM EACH END WITH TWO HOLES EQUALLY SPACED WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AS SHOWN ON THE FIGURE BELOW WITH THE 1 X 5 X 25 FRONT PANEL SLAT GOING IN THE MIDDLE AND THE 1 X 4 X 25 FRONT PANEL SLATS GOING ON EITHER END 4 ATTACH WITH 1 1 2 WOOD SCREWS IN THE 1 8 PREDRILLED HOLES ...

Page 60: ... 2 PRE DRILL THE PANEL SLATS 1 FROM EACH END WITH TWO EQUALLY SPACED HOLES WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AS SHOWN LEAVING 1 4 GAP BETWEEN EACH PANEL SLAT OR A 1 4 GAP BETWEEN THE CORNER POST AND PANEL SLAT 4 ATTACH THE PANEL SLATS TO THE PLAY SET WITH 1 1 2 WOOD SCREWS IN THE PREDRILLED HOLES ...

Page 61: ...O 1 X 6 X 16 TIC TAC TOE SUPPORT SLATS 2 PRE DRILL THE SLATS 2 FROM EACH END AND 4 OVER FROM THE FIRST HOLE AS SHOWN ON THE DIAGRAM USING A 1 8 DRILL BIT 3 INSTALL THE SLATS IN THE GAP LEFT FROM THE PREVIOUS INSTALLATION LEAVING A 3 4 GAP ON THE END STEP 20 TIC TAC TOE SUPPORT TIC TAC TOE SUPPORT 1 1 2 WOOD SCREW 1 X 6 X 16 16 13 16 5 500 4 000 2 000 1 500 16 000 ...

Page 62: ...ING 3 1 2 CARRIAGE BOLTS ON THE TOP AND 3 8 WASHERS 3 8 LOCK NUTS ON THE BOTTOM IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSE THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE VISE GRIPS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING SWING BEAM PLATE 3 1 2 CARRIAGE BOLT 3 8 WASHER 3 8 LOCK NUT BOLT CAP ...

Page 63: ...HOLES IN THE SWING BEAM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 3 8 WASHER TORQUE WASHER 7 CARRIAGE BOLT BOLT CAP 3 8 LOCK NUT IRON DUCTILE SWING HANGER ...

Page 64: ...SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 4 X 4 X 108 SWING LEG LAG SCREW 3 8 WASHER 3 8 X 3 1 2 SWING LEG BRACKET SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET ...

Page 65: ...TH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 8 WASHER 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT TORQUE WASHER 3 8 X 3 1 2 LAG SCREW ...

Page 66: ...H THE MIDDLE HOLES ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 3 8 WASHER LAG SCREW 3 8 LOCK ...

Page 67: ...SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE ADJUST IN OR OUT ADJUST IN OR OUT ADJUST IN OR OUT ...

Page 68: ... AGAINST THE SWING BEAM LEGS 2 LEVEL THE CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS 3 8 WASHER 3 8 X 3 1 2 LAG SCREW 2 X 4 X 58 CROSS MEMBER ...

Page 69: ...NGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 FLUSH DETAIL A SCREW 8 X 2 WOOD FLUSH TIPS FLUSH 2 X 4 X 51 1 8 ROOF SUPPORT LEFT ...

Page 70: ...SIDE ROOF PEAK SUPPORT HEX BOLT 5 16 WASHER 5 16 X 4 1 2 2 X 4 X 51 1 8 ROOF PEAK SUPPORT FACES OUT STEP 29 ROOF SUPPORT 1 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS NOTE THE ROOF PEAK SUPPORTS TRIANGLES SHOULD FACE OUT ...

Page 71: ...S IN THE ROOF STARTERS SHOULD BE CENTERED ON THE ROOF SUPPORTS AND THE FLAT ENDS OF THE ROOF STARTERS SHOULD BE PLACED AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THE BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 1 1 2 WOOD SCREW 1 X 5 X 55 ROOF STARTER ...

Page 72: ...STEP 31 ROOF PEAK 1 PLACE THE 55 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH EIGHT 1 1 4 WOOD SCREWS 55 ROOF PEAK ...

Page 73: ...ROOF SUPPORTS FITTING THE TONGUE INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS NINE ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE A 1 X 5 X 55 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD STEP 32 ROOF 1 X 6 X 55 ROOF BOARD 1 1 2 WOOD SCREW 1 X 5 X 55 ROOF FINSHER ...

Page 74: ...X 6 X 56 1 2 SUNBURST BOARDS 2 PRE DRILL A HOLE ON BOTH ENDS OF THE BOARD AT A 45 DEGREE ANGLE THROUGH THE BOARD AT 1 1 4 FROM THE END OF THE BOARD WITH A 1 8 DRILL BIT 3 PLACE BOARD IN BETWEEN THE ROOF SUPPORTS STEP 33 SUNBURST BOARD 2 WOOD SCREW 2 X 6 X 56 1 2 SUNBURST BOARD ...

Page 75: ...X 67 1 4 SUNBURST BOARDS 2 PRE DRILL A HOLE ON BOTH ENDS OF THE BOARD AT A 45 DEGREE ANGLE THROUGH THE BOARD AT 1 1 4 FROM THE END OF THE BOARD WITH A 1 8 DRILL BIT 3 PLACE BOARD IN BETWEEN THE ROOF SUPPORTS STEP 34 BOTTOM SUNBURST BOARD 2 WOOD SCREW 2 X 6 X 67 1 4 SUNBURST BOARD ...

Page 76: ...FIND SIX 1 X 6 X 26 AND TWO 1 X 4 X 26 FRONT PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END WITH TWO HOLES EQUALLY SPACED WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AT THE DIMENSIONS SHOWN ON THE DIAGRAM 4 ATTACH THE SLATS TO THE FORT WITH 1 1 2 WOOD SCREWS IN THE PRE DRILLED HOLES STEP 35 FRONT TOP PANEL SLATS VIEW WITH DIMENSIONS IS FROM REAR OF FORT LOOKING FORWARD ...

Page 77: ...H END WITH TWO HOLES EQUALLY SPACED WITH A 1 8 DRILL BIT 3 INSTALL THE PANEL SLATS AS SHOWN BELOW 4 ATTACH THE PANEL SLATS TO THE FORT WITH 1 1 2 WOOD SCREWS IN THE PRE DRILLED HOLES 5 ONCE THE PANEL SLATS ARE INSTALLED DRILL TWO HOLES IN THE MIDDLE OF EACH SLAT AND ATTACH TO THE STEP 36 REAR PANEL SLATS 1 1 2 WOOD SCREW 6 PER BOARD 1 X 6 X 51 SLAT REAR PANEL SLAT SLAT REAR PANEL 1 X 6 X 51 1 X 4 ...

Page 78: ...5 16 OFF THE DECK AND SPACE THEM EQUALLY IN THE OPENING ATTACH THE BOARDS WITH 1 1 2 WOOD SCREWS 4 PRE DRILL THE 1 X 6 X 26 FRONT PANEL SLATS 1 FROM EACH END WITH TWO HOLES EQUALLY SPACED WITH A 1 8 DRILL BIT 5 INSTALL THE LEFT 1 X 6 X 26 FRONT PANEL SLAT 25 5 16 OFF THE DECK AND ATTACH WITH 1 1 2 WOOD SCREWS INSTALL THE RIGHT 1 X 6 X 26 FRONT PANEL SLAT 25 OFF THE DECK AND ATTACH WITH 1 1 2 WOOD ...

Page 79: ...ORTS PRE DRILL THREE 1 8 HOLES IN THE BOTTOM OF EACH SUPPORT AS SHOWN IN THE DIAGRAM 2 PLACE TWO SUPPORTS IN EACH OF THE TWO OPENINGS IN THE FRONT OF THE FORT AND THE FINAL TWO SUPPORTS IN THE OPENING AT THE REAR OF THE FORT THE SUPPORTS SHOULD BE FLUSH WITH THE BOTTOM OF THE CENTER MOUNTED 1 X 4 X 26 FRONT PANEL SLATS AS SHOWN BELOW 3 ATTACH EACH SUPPORT USING THREE 1 1 2 WOOD SCREWS ROOF PANELS ...

Page 80: ...ITY 2 ATTACH EACH WINDOW WITH FOUR 8 X 1 1 4 WOOD SCREWS 1 FIND FOUR WINDOW PANELS AND FOUR SUN PIECES PLACE EACH WINDOW IN THE OPENING WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP TEST FIT THE SUN PIECES ABOVE THE WINDOW FRAME THESE WILL BE INSTALLED LATER STEP 39 INSTALL WINDOWS ...

Page 81: ...H A 1 8 DRILL BIT AT THE DIMENSIONS SHOW BELOW 3 ATTACH THE PANEL SLATS AS SHOWN BELOW WITH THE BOTTOM OF THE SLAT RESTING UPON THE INSIDE FLANGE OF THE WINDOW FRAME 4 ATTACH THE PANEL SLATS TO THE FORT WITH 1 1 2 WOOD SCREWS IN THE PRE DRILLED HOLES 5 ATTACH FOUR MORE PANEL SLATS ON THE REAR SIDE 6 ATTACH ONE SUN PIECE TO THE PANEL SLATS WITH TWO 8 X 1 WOOD SCREWS ABOVE EACH WINDOW ROOF PANELS RE...

Page 82: ...TAC TOE BOX 2 CENTER THE TIC TAC TOE PANEL BETWEEN THE SUPPORTS ON THE SIDE WALL AND ATTACH WITH EIGHT 1 WOOD 1 ASSEMBLE THE TIC TAC TOE PANEL ACCORDING TO THE INSTRUCTIONS IN THE BOX DISREGARD STEPS 6 7 STEP 41 TIC TAC TOE PANEL ...

Page 83: ...HOLE 2 X 6 X 13 5 8 SUN 2 CENTER SUN ON THE PANEL BOARD AND ATTACH USING TWO 2 WOOD SCREWS 3 REPEAT FOR OTHER SIDE OF FORT 1 PRE DRILL TWO 1 8 HOLES IN EACH SUN THE HOLES WILL BE DRILLED NEAR THE OUTER EDGE ON EACH SIDE GOING STRAIGHT DOWN STEP 42 SUNBURST ...

Page 84: ... WITH A 1 8 DRILL BIT SEE DETAIL A THIS IS NECESSARY TO AVOID HITTING THE JOINT WHERE THE ROOF SUPPORTS MEET 3 CENTER THE 5 4 X 2 X 23 LARGE SUNRAY ONTO THE SUN AND THE ROOF SUPPORT BOARDS AND FASTEN WITH TWO 2 SCREWS 4 EQUALLY SPACE THE SMALL RAYS ABOUT THE SUN THREE ON EACH SIDE OF LARGE RAY AND MARK THE POSITION OF THE SMALL RAYS WITH A PENCIL 5 SECURE THE SMALL RAYS ONE AT A TIME TO THE SUN AN...

Page 85: ...STEP 44 SUNBURST 1 INSTALL SUNBURST SCREENS AS SHOWN BELOW SO THAT IT IS FLUSH TO THE ROOF SUPPORTS FASTEN EACH SCREEN WITH SIX 1 1 4 PAN HEAD SCREWS INTO THE GROMMETS IN THE SCREEN ...

Page 86: ...E BOTTOM OF THE SANDBOX BOARD ON THE FRONT FACE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS LINE UP THE TOP OF THE 2 X 4 X 70 PANEL SUPPORT WITH THE MARKS ATTACH THE 2 X 4 X 70 PANEL SUPPORT WITH OFFSET HOLES UP TO THE CORNER POSTS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS NOTE ROCK WALL OMITTED FOR CLARITY ...

Page 87: ...BOARD ON THE RIGHT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS 2 ALIGN THE TOP OF THE SAFETY PANEL BOARD WITH THE MARKS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES DOWN TO THE CORNER POSTS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 REPEAT SUBSTEPS 1 2 FOR THE SAFETY PANEL BOARD ON THE LEFT SIDE OF THE FORT ...

Page 88: ...HE TOP OF THE BENCH SUPPORT BOARD 5 USE SIX 2 1 2 WOOD SCREWS TO ATTACH THE BENCH SUPPORT BOARD TO THE CORNER POST AND THE PICNIC 1 PLACE EACH OF THE 2 X 4 X 30 PICNIC TABLE VERTICAL SUPPORTS 15 OVER FROM THE CORNER POSTS SEE REAR VIEW 2 MAKE SURE THE PICNIC TABLE VERTICAL SUPPORTS ARE SQUARE TO THE SANDBOX BOARDS ATTACH THEM TO THE SANDBOX BOARDS FROM THE INSIDE USING TWO 2 1 2 WOOD SCREWS ATTACH...

Page 89: ...WO 2 X 4 X 15 PICNIC TABLE SUPPORTS 2 ATTACH EACH PICNIC TABLE SUPPORT TO THE TOP OF THE PICNIC TABLE VERTICAL SUPPORT AND TO THE CORNER POSTS 3 ATTACH EACH PICNIC TABLE SUPPORT TO THE PICNIC TABLE VERTICAL SUPPORT AND THE CORNER POST USING SIX 2 1 2 WOOD SCREWS STEP 48 PICNIC TABLE NOTE ROCK WALL REMOVED FOR CLARITY ...

Page 90: ... SHOWN BELOW TO CREATE THE PICNIC TABLE SEATS AND TOP 1 FIND FIVE 2 X 4 X 51 PICNIC TABLE SEATS AND PICNIC TABLE TOP BOARDS STEP 49 PICNIC TABLE NOTE LADDER AND ROCK WALL REMOVED FOR CLARITY 2 1 2 WOOD SCREW 2 X 4 X 51 PICNIC TABLE SEATS AND TOP BOARDS ...

Page 91: ... SLAT USING FOUR 1 1 2 WOOD SCREWS ATTACH EACH 30 PANEL SLAT USING SIX 1 1 2 WOOD SCREWS SCREW PANEL SLAT ON THIS SIDE SPACING IS ABOUT 13 16 APART PANEL BOARD BOARD BETWEEN SLATS SAFETY 1 1 2 WOOD 1 X 6 X 17 NOTE ROCK WALL AND LADDER REMOVED FOR CLARITY SAFETY BOARD 1 X 6 X 30 PANEL SLAT CENTERED BETWEEN POST AND SUPPORT 1 X 6 X 17 PANEL SLAT ON THIS SIDE AND THE OPPOSITE SIDE SPACING IS ABOUT 1 ...

Page 92: ...3 ATTACH ANOTHER ARCHED SIDE TOP BOARD ON THE OPPOSITE SIDE OF FORT 1 PLACE THE 2 X 6 X 47 1 2 ARCHED SIDE TOP BOARD UP AGAINST THE TOP OF THE CORNER POSTS ON THE SIDE OF THE FORT STEP 51 ARCHED SIDE TOP BOARDS TOP BOARD LAG SCREW ARCHED SIDE 2 X 6 X 47 1 2 3 8 X 3 1 2 3 8 WASHER ...

Page 93: ...CTIONS TO INSTALL THEM 2 INSTALL THE CHIMNEY AND DORMERS AS SHOWN BELOW USE THE HARDWARE SHOWN IN THE CHIMNEY AND 1 USE THE INSTRUCTIONS IN THE APPENDIX AT THE BACK OF THIS MANUAL TO ASSEMBLE THE CHIMNEY AND DORMERS STEP52 CHIMNEY DORMER ...

Page 94: ...T OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK BOARDS 2 THE FLARED END OF THE SLIDE WILL REST ON THE BOTTOM PANEL BOARD 3 ATTACH THE SLIDE TO THE DECK WITH FOUR 1 1 4 PAN HEAD SCREWS DO NOT OVER TIGHTEN 1 1 4 PAN HEAD SCREW DO NOT OVER TIGHTEN ...

Page 95: ... SIDE DO NOT PLACE YOUR HAND DIRECTLY BEHIND THE DRILL BIT WHEN DRILLING THE HOLE OR INJURY MAY OCCUR 2 TIE A KNOT AT ONE END OF THE 10 ROPE AND THREAD IT THROUGH THE HOLE IN THE FRONT TOP PANEL BOARD 3 YOU CAN TIE A FEW NO MORE THAN THREE KNOTS IN THE ROPE TO AID IN CLIMBING APPROXIMATELY 18 APART BEFORE TYING THE KNOT BEHIND THE BOTTOM ROCK WALL BOARD 4 THE UNTIED END WILL GO THROUGH THE HOLE OF...

Page 96: ...ATTACH EACH FLAG TO THE CORNER POST THROUGH THE PRE DRILLED HOLES USING 1 2 PHILLIPS HEAD WOOD SCREWS PROVIDED WITH THE FLAG KIT 1 FIND THE PLASTIC FLAG KIT 2 ATTACH THE FLAGS TO THE FRONT CORNER POSTS AS SHOWN BELOW STEP 55 PLASTIC FLAGS ...

Page 97: ...TELESCOPE BRACKET WITH 1 1 4 WOOD SCREWS TO THE ROPE LADDER SUPPORT 1 PLACE THE TELESCOPE ASSEMBLY ON THE ROPE LADDER SUPPORT ABOVE THE TIC TAC TOE PANEL USING THE 1 1 4 WOOD SCREWS PROVIDED IN THE TELESCOPE BAG FASTEN ONE OF THE ROUND TELESCOPE BRACKETS TO THE ROPE LADDER SUPPORT 2 PLACE THE TELESCOPE STAND INTO THE SLOT OF THE TELESCOPE BRACKET STEP 56 MOUNTING TELESCOPE ...

Page 98: ...7 STEERING WHEEL 1 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 2 USE THE HARDWARE INCLUDED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE SWING BEAM DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL ...

Page 99: ...AIN HARDWARE PACKAGE USE THE 1 4 FLAT WASHERS PROVIDED IN THE BAG WITH THE HANDLES 4 PLACE THE HANDLES 1 AWAY FROM THE EDGE OF EACH PANEL SLAT ABOVE THE LADDER AT THE REAR OF THE PLAY SET ADJUST THE HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 5 ATTACH EACH HANDLE TO THE PANEL SLATS USING TWO 14 X 1 LONG PAN HEAD SCREWS AND TWO 1 4 FLAT DO NOT USE THE SCREWS PROVIDED IN THE BAG WITH THE SAFE...

Page 100: ...UCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED BY CLIPPING CHAINS ON HIGHER OR LOWER LINKS DETAIL A SCALE 1 6 IRON DUCTILE SWING HANGER SPRING CLIP SWING CHAIN SWING BELT W CHAINS W CHAINS SWING BELT TRAPEZE BAR W CHAINS A ...

Page 101: ...THE NEXT STEP SHOWS YOU HOW TO ASSEMBLE THIS VIEW OF COMPLETED ROPE LADDER ASSEMBLY THESE BEAD SHAPES REPRESENT KNOTS THAT YOU WILL TIE STEP 60 ROPE LADDER ...

Page 102: ...D THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM OF THE KNOT SHOULD BE 6 INCHES BELOW THE ROPE LADDER SUPPORT SLIDE EACH ROPE THROUGH THE HOLES IN ONE ROPE LADDER RUNG SLIDE THE RUNG UP AGAINST THE BOTTOM OF THE KNOTS 3 TIE THREE KNOTS BELOW THE ROPE LADDER RUNG 4 MEASURE DOWN FROM ...

Page 103: ...CROWN 8 X 1 1 2 WOOD SCREWS STEP 62 CROWN 1 PLACE THE CROWN OVER THE WOOD SUN PIECE ON THE FRONT OF THE PLAY SET 2 ATTACH THE CROWN TO THE SUN WITH TWO 8 X 1 1 2 WOOD SCREWS ...

Page 104: ...ASTEN EACH GROUND STAKE TO THE SWING LEG WITH THE 8 X 2 SCREW PROVIDED AS SHOWN BELOW 2 SCREW 1 HAMMER GROUND STAKES INTO THE GROUND AT AN ANGLE BESIDE THE SWING LEGS DETAIL A SCALE 1 9 GROUND STAKE GROUND STAKE GROUND STAKE A ...

Page 105: ...PLACE NAME PLATE HERE AND SECURE WITH SCREWS STEP 64 NAME PLATE 1 PLACE THE MANUFACTURER S NAME PLATE CENTERED ON THE SWING BEAM 2 FASTEN THE NAME PLATE TO THE SWING BEAM WITH TWO 8 X 1 1 2 WOOD SCREWS ...

Page 106: ...APPENDIX ...

Page 107: ...W QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 1 1 4 WOOD SCREW QTY 22 1 4 3 2 5 6 7 8 9 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 108: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 109: ...1 LEFT SIDE DORMER BLOCK 1 ASSEMBLY MOUNTING CHIMNEY 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY 2 PICTURE DESCRIPTION QTY ...

Page 110: ...2 2 DORMER RIGHT SIDE ASSEMBLY DORMER ROOF PEAK ASSEMBLY DORMER SUNRAY ASSEMBLY 2 PICTURE DESCRIPTION QTY ...

Page 111: ...GHT ROOF ASSEMBLIES ON THE BACK SIDE OF THE DORMER SUNRAY ASSEMBLY AS SHOWN BELOW 4 ATTACH THE DORMER ROOF SIDES TO THE DORMER SUNRAY WITH 1 1 4 WOOD SCREWS FROM THE ROOF BOARDS OF THE ROOF ASSEMBLIES ASSEMBLY DORMER ROOF ASSEMBLY RIGHT SIDE DORMER ROOF LEFT SIDE DORMER SUNRAY ASSEMBLY USE 1 1 4 WOOD SCREWS IN THESE LOCATIONS EACH SIDE ...

Page 112: ...STEP 2 DORMER 1 FIND THE DORMER ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ASSEMBLY IN THE TOP OF THE ROOF AND FASTEN WITH 1 1 4 WOOD SCREWS DORMER ROOF PEAK ...

Page 113: ...OUR EXACT PLAYSET SHOWN FOR ILLUSTRATION PURPOSES ONLY USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE STEP 3 DORMER 1 CENTER THE DORMER ASSEMBLIES ON THE ROOF 2 USE A 2 WOOD SCREW TO FASTEN THE DORMER PEAK TO THE ROOF 3 USE 1 1 2 WOOD SCREWS TO FASTEN THE FACE OF THE DORMER TO THE ROOF ...

Page 114: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 115: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 116: ...ING BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 2 WOOD SCREW IN...

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