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Gorilla Playsets 1500CWR Manual Download Page 72

BOLT

9"

CARRIAGE

TORQUE WASHER

STEP 25:  MOUNT SWING BEAM ON FORT

*AN EXTRA PERSON IS REQUIRED FOR THIS STEP

1: HAVE ONE PERSON WALK THE SWING BEAM OUT TO THE END OF THE FORT FROM INSIDE THE FORT WHILE THE 

OTHER PERSON CARRIES IT BY THE LEGS.

2:  LINE UP THE PILOT HOLE ON THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE.

3:  FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9" CARRIAGE BOLT

WITH A TORQUE WASHER ON TOP AND A 3/8" LOCK NUT AND WASHER ON THE BOTTOM.  PLACE GREEN BOLT

CAPS OVER EXPOSED THREADS AFTER SECURING.

4:  FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3/8 X 3-1/2" LAG SCREW

AND A 3/8" WASHER.

5: IF NECESSARY USE VISE GRIPS TO HOLD CARRIAGE BOLT IN PLACE WHEN INSTALLING.

3/8" WASHER

LAG SCREW

3/8" WASHER

3/8" NUT

3/8 X 3-1/2"

BOLT CAP

Summary of Contents for 1500CWR

Page 1: ...laysets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Malibu Extreme Model 1500CWR BOXES 1501 1512 1528 1529 Extreme Tube Slide Box X1 120 Slide Box playsets playsets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...nstructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ... Please select your age 18 30 31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments Excellent Average Above Average Below Average Poor 3 EASY WAYS TO REGISTER OPTION 1 OPTION 2 OPTION 3 Fax this completed form to 678 880 3329 OR Mail this completed form t...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 7: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 8: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 9: ...Model 1500CWR BOXES 1501 1512 1528 1529 Extreme Tube Slide Box X1 120 Slide Box REV 3 26 2015 ...

Page 10: ...Assem ly Steps 20 27 Roof Assembly Steps 28 33 Front Gable Assembly and Installation Steps 34 35 Front Wall Assem ly and Completion of Main Roof Steps 3 40 Hanging Swings and Safety Board Steps 41 42 Picnic Ta le Assem ly and Installation Steps 43 45 Rope Ladder Assem ly Installation Step 4 E treme Tu e Slide Side Panel Slats Right Side Angle Supports Steps 47 48 Slide Roc Wall Rope Safety Handles...

Page 11: ...each children to ne er run up a slide as this increases their chances of falling The parents should ha e the children dress appropriately ith ell tting shoes Loose clothing such as scar es and ponchos should not e orn Al ays ta e off tie up or tuc in cords and dra strings on children s clothing These things can get caught on playground e uipment and strangle a child Teach children not to clim hen ...

Page 12: ... if e cessi e ear is found Contact us for arranted replacement parts S ing chains rings ropes etcetera should al ays e fastened to a rotating s ing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as ut not limited to an eye olt Se ere ear could occur leading to an in ury For rusted areas on metallic mem ers such as mon ey ars hand supports rac ets etc sand and repaint us...

Page 13: ...n loose ll surfacing materials are accepta le Surfacing materials are accepta le such as the types and depths sho n in the ta le Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Dou le Shredded ar mulch Fall Height 10 Fall Height 11 Fall Height Wood Chips Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height Fall Height Shredded Tires 10 12 Fal...

Page 14: ...the ground around the outside edges of the sand o oards on the high side of the fort This is the area that ill e dug in Ma e sure to score deep enough the scored lines ill e your digging template Push the frame off and a ay from the scored area far enough to dig and remo e dirt to reach the appropriate depth Dig a channel along the scored line s for the ase of the fort corner post and sand o oards...

Page 15: ... ect parts that are structurally defecti e We use a high uality lum er in our structures ho e er you should inspect each part for splinters or rough spots and sand them smooth to pre ent in ury After familiari ing yourself ith all of the components read all instructions thoroughly Reading instructions after you ha e studied the parts ill help you understand the installation process and help to eli...

Page 16: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that ill e used ha e counter sun holes A counter sun hole is one that surrounds one side of a through hole ut does not e tend through the ood it s self When using a counter sun hole the olt ill e inserted through the through hole and either the head of the olt and asher or nut and asher ill occupy the c...

Page 17: ...i e the T nut until the face of the T nut is ush to the ood This picture sho s the T nut inserted and installed ush to the ood This picture sho s an end ie of the T nut installed ush to the ood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end ie you are loo ing at an ray ie of the post and T nut The arrel of the T nut is in the corner post the line is the face ...

Page 18: ... FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE ...

Page 19: ...part to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that th...

Page 20: ...he 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag ...

Page 21: ...MAXIMUM SWING BEAM LOAD IS 425 LBS ...

Page 22: ...eneral construction process of your new playset before getting started SITE PLAN Playset height 12 feet S ing Beam height 7 feet 7 1 2 inches Dec height 5 feet Appro imate assem ly time 12 1 hours 6 foot unobstructed safety perimeter around playset recommended Trape e 1 Wa e Slide Ladder Swing Belt 2 Roc Wall Rope Ladder Extreme Tube Slide ...

Page 23: ... Pencil Loc ing Pliers Vise Grips Sho el Mar er or Tape Step 4 KIT CONTENTS Swings Slides Accessories ty Description 2 S ing elt Chains 1 Trape e S ing Chains 1 Wa e Slide 10 Roc Wall Grips assorted colors 1 Telescope ___ 1 Safety Handles pair 2 Solar Wall Light ___ 1 Logo Plate 1 Ground Sta es pair 1 Tic Tac Toe 1 Steering Wheel ___ 1 Extreme Tube Slide Fort Hardware see following pages Swing Bea...

Page 24: ...6 WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 ...

Page 25: ...CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 ...

Page 26: ...SE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1512 HARDWARE PAGE 1 OF 1 REV A 1 16 2014 J H 5 16 WASHER QTY 28 5 16 X 3 1 2 LAG SCREW QTY 18 8 X 3 WOOD SCREW QTY 3 5 16 X 4 1 2 HEX BOLT QTY 10 ...

Page 27: ... PAGE 1 OF 1 1 16 2015 SO 2 SQUARE DRIVE BIT QTY 1 5 16 X 2 1 2 HEX BOLT QTY 2 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 8 X 2 WOOD SCREW QTY 25 8 X 2 1 2 WOOD SCREW QTY 12 5 16 WASHER QTY 12 8 X 1 1 2 WOOD SCREW QTY 110 ...

Page 28: ...TABLE SEAT SUPPORT 2 4 2750 PTTS 2 2 X 4 X 24 ROPE LADDER STEP 2 4 2400 RLST 6 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS 2 X 4 X 18 ANGLE SUPPORT 2 4 1800 AS 4 4 1 RIGHT 1 LEFT 2 X 4 X 22 75 WALL PANEL SUPPORT 1 HOLES ON CENTER 2 4 2275 WPSL 2 4 2275 WPSR 2 X 4 X 21 1 2 END PANEL BOARD 2 4 2150 EPB PICTURE DESCRIPTION QTY ...

Page 29: ... 3250 PTL 2 X 4 X 66 ROCK WALL SIDE 1 HOLE ON CENTER 2 4 6600 RWS 1 LEFT 1 RIGHT 2 2 X 4 X 66 LADDER SIDE 2 4 6600 LLS 2 4 6600 LRS 1 2 X 4 X 58 SWING BEAM CROSS MEMBER 2 HOLES ON CENTER 2 4 5800 CM 2 LEFT 2 RIGHT 2 X 4 X 35 15 ROOF SUPPORT 1 HOLE OFFSET 2 4 3515 RSL 2 4 3515 RSR 2 2 X 4 X 28 9 16 CENTER POST FRONT REAR 2 4 2856 CPFR ...

Page 30: ...70 REAR TOP PANEL BOARD 2 HOLES OFFSET 1 CENTERED 2 4 7000 RTPB 1 1 2 X 6 X 70 FRONT FACE BOARD 4 HOLES OFFSET 2 6 7000 FFB 1 2 2 X 6 X 47 1 2 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 4750 ESPB 1 2 X 4 X 70 CENTER DECK SUPPORT 2 4 7000 CDS 2 X 6 X 21 1 2 END PANEL BOARD 4 HOLES OFFSET 2 6 2150 EPB 2 PICTURE DESCRIPTION QTY ...

Page 31: ... 6 X 79 1 2 ROPE LADDER RUNNER 4 HOLES OFFSET 3 HOLES ON CENTER 2 6 7950 RLR 1 1 LEFT 1 RIGHT 1 2 X 6 X 70 FRONT TOP PANEL BOARD 4 HOLES OFFSET 1 CENTER 2 6 7000 FTPB 5 X 11 X 46 97 ROOF PANEL ASSEMBLY 5 11 4697 RPLA 5 11 4697 RPRA 2 X 6 X 70 REAR FACE BOARD 4 HOLES OFFSET 2 6 7000 RFB 1 2 2 X 6 X 70 BOTTOM PANEL AND SANDBOX BOARD 4 HOLES OFFSET 2 6 7000 SB ...

Page 32: ...OE MOUNT 125 3 1750 TTTM 1 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 2 5 4 X 2 5 8 X 33 PANEL SLAT 125 3 3300 PS 5 4 X 4 X 14 1 2 DECK SPACER 125 4 1450 DS 1 5 4 X 4 X 22 1 2 DECK SPACER 125 4 2250 DS 1 PICTURE DESCRIPTION QTY ...

Page 33: ...X 6 X 23 7 8 ROCK WALL BOARD 125 6 2387 RWB 11 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 SS 2 1 5 4 X 5 X 10 81 ROOF PANEL PEAK SUPPORT 125 5 1081 RPPS 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 1 5 4 X 3 X 23 7 8 ROCK WALL CAP 125 3 2387 RWC ...

Page 34: ... BOARD 1 4 0875 WPB 1 X 4 X 15 3 4 WALL PANEL BOARD 1 4 1575 WPB 1 X 2 X 32 ROOF BATTEN 1 2 3200 RB 2 11 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 4 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 2 1 X 4 X 19 5 16 WALL PANEL BOARD 1 4 1931 WPB PICTURE DESCRIPTION QTY ...

Page 35: ... 14 1 X 5 X 76 7 8 TONGUE AND GROOVE ROOF BOARD 1 5 7688 RB 1 LEFT 1 RIGHT 1 1 1 X 4 X 76 7 8 TONGUE ONLY ROOF FINISHER REAR 1 4 7688 RFR 1 X 4 X 76 7 8 GROOVE ONLY ROOF STARTER FRONT 1 4 7688 RSF 1 X 4 X 29 29 TONGUE ONLY ROOF FINISHER FRONT 1 4 2929 RFF 1 1 X 4 X 76 7 8 GROOVE ONLY ROOF STARTER REAR 1 4 7688 RSR ...

Page 36: ... ORGANIZE YOUR LUMBER INTO LIKE STACKS 2 X 4 2 X 6 4 X 4 4 X 6 ETC THIS WILL HELP IN IDENTIFYING COMPONENTS AND REDUCE YOUR BUILDING TIME 2 X 4 X 29 1 4 SLIDE HEADER BOARD 2 4 2925 SHB 1 1 4 X 4 X 40 END WALL SLIDE MOUNT 4 4 4000 EWSM PICTURE DESCRIPTION QTY ...

Page 37: ...WAVE SLIDE 03 0013 1 13 ROPE LADDER ROPES 3 TRAPEZE BAR W CHAINS 04 0006 1 SWINGS W CHAINS 04 0002 2 PICTURE DESCRIPTION QTY ...

Page 38: ...PICTURE DESCRIPTION QTY SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1528 1512 HARDWARE BOXES ...

Page 39: ...IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 10 ROCK WALL ROPE 6 PICTURE DESCRIPTION QTY 1 1 ...

Page 40: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 SAFETY HANDLES PAIR 07 0005 1pr ...

Page 41: ...2 PLASTIC SUNBURST 07 0028 G 1 FRONT PLASTIC ARCH 07 0027 G DORMER WINDOW 07 0029 G 2 SOLAR WALL LIGHT 09 2003 2 PICTURE DESCRIPTION QTY ...

Page 42: ...CRIPTION QTY NOT SHOWN MANUFACTURER LOGO PLATE 1 1pr 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 UNASSEMBLED DORMER 1529 BOX 1 UNASSEMBLED CHIMNEY 1529 BOX OR SLIDE BOX ...

Page 43: ...EXTREME TUBE SLIDE 03 0014 1 PICTURE DESCRIPTION QTY ...

Page 44: ...F THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS SIDE OF FORT CORNER POST HOLES AT THE TOP BOLTS FRONT OF FORT BEAM MOUNT N...

Page 45: ...POSTS THE BOTTOM HOLES WILL BE USED LATER OF FORT 1 LAY THE 2 X 6 X 79 1 2 ROPE LADDER RUNNER ON TOP OF THE RIGHT SIDE CORNER POSTS AT THE BOTTOM OF THE CORNER POSTS THE HOLES IN THE ROPE LADDER RUNNER MUST BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE ROPE LADDER RUNNER TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 ...

Page 46: ... LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE OFFSET HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON ...

Page 47: ...FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 3 HAVE AN ASSISTANT HOLD UP THE LEFT OR RIGHT SIDE FRAME WHILE YOU ATTACH THE BOARDS IN STEPS 5 AND 6 SO THAT THE STRUCTURE REMAINS STABLE DURING ASSEMBLY ...

Page 48: ...THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS AT THE MIDDLE THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 7...

Page 49: ...OARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS THE HOLES IN THE REAR TOP PANEL BOARD MUST BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF...

Page 50: ...ME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SC...

Page 51: ...2 X 4 DECK SUPPORTS SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE 1 TWO 2 X 4 X 18 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE LEFT SIDE OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARD THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE ...

Page 52: ...SHER 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW STEP 7 BOTTOM PANEL BOARD 1 PLACE THE 2 X 4 X 47 1 2 PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS ...

Page 53: ...LOOSEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET REMOVE THE SCREWS ON ONE SIDE OF EACH DECK SPACER 2 ALLOW THE DECK BOARDS TO DROP DOWN IN BETWEEN THE FRONT FACE BOARD AND REAR FACE BOARD 3 TIGHTEN UP THE BOARDS ON THE LEFT AND RIGHT SIDES OF THE PLAY SET 4 RE INSTALL THE SCREWS IN THE DECK SPACERS THEN INSTALL THE DECK BOARDS AS INDICATED IN THE INSTRUCTIONS LEFT SIDE BOARDS RIGHT...

Page 54: ...D STEP 8 DECK SPACER AND DECK BOARD 1 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER BETWEEN THE CORNER POSTS ON THE LEFT SIDE OF THE FORT FASTEN THE DECK SPACER TO THE DECK SUPPORTS WITH FOUR 2 WOOD SCREWS 2 PLACE THE 5 4 X 6 X 47 3 8 DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING A 1 4 GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD FASTEN THE DECK BOARD TO THE DECK S...

Page 55: ...ROPE LADDER SUPPORT MEASURE DOWN 2 FROM THE TOP OF THE ROPE LADDER SUPPORT AND MARK THE MEASUREMENT ON THE INSIDE ALIGN THE TOP AND SIDE OF THE END WALL SLIDE MOUNT POST WITH THE MARKS 3 USE THREE 2 1 2 WOOD SCREWS TO ATTACH THE END WALL SLIDE MOUNT POST TO THE ROPE LADDER SUPPORT FROM THE OUTSIDE OF THE ROPE LADDER SUPPORT 4 THE END WALL SLIDE MOUNT POST CAN HANG FREELY AT THIS TIME END WALL POST...

Page 56: ...TWO 2 X 4 X 70 DECK SUPPORTS UNDER THE DECK BOARD DECK SPACER AND BESIDE THE POST HAVE AN ASSISTANT HOLD UP THE END OF THE DECK SUPPORT ON THE LEFT END THE LEFT END SHOULD BE FLUSH AGAINST THE 2 X 6 BOTTOM PANEL BOARD THE END CLOSEST TO THE POST INSTALLED IN STEP 9 POST INSTALLED IN STEP 9 BOARD SCREWS DECK SPACER DECK WOOD WOOD SCREWS DECK SUPPORTS 2 X 4 X 70 2 1 2 2 2 WOOD SCREWS THROUGH DECK 2 ...

Page 57: ...X 6 X 47 1 2 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A 3 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 3 3 8 X 14 1 2 STEP 10A DECK BOARDS THE FOLLOWING STEP IS RECO...

Page 58: ...DES A STEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER ...

Page 59: ...K WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK ...

Page 60: ...N BRACKET 90 5 16 X 1 1 2 HEX BOLT A STEP 13 ROCK WALL 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME ...

Page 61: ...KS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS 1 1 4 PAN HEAD SCREW CLIMBING ROCKS WASH...

Page 62: ...BE 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD USING THE 90 BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2...

Page 63: ...TURN THE LADDER OVER AND OTHER AND ARE PARALLEL 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE LADDER SIDES AND SET WITH A HAMMER OF THE OUTSIDE 3 INSERT T NUTS INTO THE 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER ...

Page 64: ...THE 90 BRACKETS SHOULD BE 3 4 ABOVE THE BOTTOM OF THE REAR ENTRY BOARD USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE REAR ENTRY BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE REAR ENTRY BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGH...

Page 65: ...RAILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARDS WITH 8 X 2 1 2 WOOD SCREWS 5 16 T NUT CENTER POST FRONT REAR BOTTOM PANEL BOARD 2 X 4 X 28 9 16 DETAIL A SCALE 1 8 RAILING HEX BOLT 5 16 WASHER 5 16 X 2 1 2 8 X 2 1 2 WOOD SCREWS RAILINGS...

Page 66: ...THS SEE DETAIL BELOW FOR MEASUREMENTS 1 FIND THIRTEEN 5 4 X 2 5 8 X 28 1 4 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET PANEL SLAT REAR PANEL SWING 2 WOOD PANEL 5 4 X 2 5 8 X 28 1 4 BEAM SCREW FRONT PANEL SLATS ARE INSTALLED FLUSH TO THE NOTCH ON THE FRONT FACE BOARD C 2 8 1 16 11 8 9 2 1 17 1 2 ...

Page 67: ...G 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 3 8 NUT 3 8 WASHER BOLT CAP BOLT 3 1 2 CARRIAGE SWING BEAM PLATE ...

Page 68: ...D SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS M 3 8 LOCK NUT BOLT CAP DETAIL M SCALE 1 8 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER IRON DUCTILE SWING HANGER ...

Page 69: ...TACH SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET ...

Page 70: ...TEP 23 REST SWING BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 LAY THE SWING BEAM ACROSS THE TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM ...

Page 71: ...BEAM LEGS 1 FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS ...

Page 72: ...DLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 IF NECESSARY USE VISE GRIPS TO...

Page 73: ...D TO MAKE THE SWING BEAM LEVEL IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT ...

Page 74: ...OSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS ...

Page 75: ...2 WOOD SCREW HEX BOLT 5 16 X 4 1 2 5 16 WASHER STEP 28 ROOF SUPPORTS 1 WITH OFFSET HOLES DOWN ATTACH THE 2 X 4 X 35 15 ROOF SUPPORTS TO THE FORT WITH 5 16 X 4 1 2 HEX BOLTS THE ROOF SUPPORTS SHOULD MEET IN THE MIDDLE TO FORM A RIGHT ANGLE 2 CONNECT THE ENDS WITH A 2 1 2 WOOD SCREW ...

Page 76: ...ROOF PEAK SUPPORT 1 PLACE THE 5 4 X 6 X 10 ROOF PEAK SUPPORT AGAINST THE ANGLED ROOF SUPPORTS AND FLUSH TO THE SIDES OF THE ANGLED ROOF SUPPORTS FASTEN THE ROOF PEAK SUPPORT TO THE ANGLED ROOF SUPPORTS WITH 2 WOOD SCREWS REPEAT ON OTHER SIDE ...

Page 77: ...ITHER BE CENTERED ON THE ROOF SUPPORTS OR THEY WILL BE OFFSET DIVIDE THIS NUMBER BY 2 THIS WILL GIVE YOU THE OVERHANG FOR EACH SIDE USE THE OVERHANG ATTACHING THE ROOF STARTER DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE TOWARDS THE INSIDE OF THE ROOF SUPPORTS SLIGHTLY SUBTRACT DIM A FROM 76 7 8 AND THEN THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES...

Page 78: ...AR THIS SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 4 X 76 7 8 ROOF FINISHER AT THE END OF THE ROOF ASSEMBLY AND FASTEN WITH 1 1 2 WOOD SCREWS 4 MOUNT THE 2 X 4 X 69 3 4 ROOF FINISHER SUPPORT UNDERNEATH THE ROOF UP AGAINST THE ROOF FINISHER REAR AND ATTACH TO THE REAR CORNER POST USING 5 16 LAG SCREWS AND 5 16 WASHERS...

Page 79: ...HE ROOF STARTER FRONT TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 PLACE THE 1 X 5 X 76 7 8 ROOF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTER REAR THIS SIDE OF THE ROOF GETS SEVEN ROOF BOARDS 4 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 1 1 2 WOOD SCREW 1 X 4 X 76 7 8 ROOF STARTER FRONT ROOF BOARDS FIRST ONE ROOF BOARDS ...

Page 80: ...F 4 1 2 FROM THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD TO THE BOTTOM EDGE OF THE DORMER THE DORMER MOUNTING BLOCK SHOULD BE IN BETWEEN THE WALLS OF THE DORMER MAKE SURE THE DORMER IS HORIZONTALLY PARALLEL TO THE ROOF BOARDS AND FULLY RESTING ON TOP OF THE ROOF THE PRE DRILLED HOLES ON EACH SIDE OF THE DORMER SHOULD BE CENTERED WITH THE DORMER MOUNTING BLOCK INSERT ONE 8 X 1 1 2 WOOD SCREW THROUGH ...

Page 81: ...ASTEN USING 8 X 1 1 4 WOOD SCREWS THE FINAL ASSEMBLY SHOULD MEASURE 69 7 8 AT THE BOTTOM 125 5 1081 RPPS ROOF PANEL PEAK SUPPORT FACING UP COUNTERSUNK HOLES ROOF PANEL LEFT ASSEMBLY 5 x 11 x 46 97 5 x 11 x 46 97 ROOF PANEL RIGHT ASSEMBLY GAP AT THE BOTTOM FLUSH TO ROOF OVERHANG FLUSH TO ROOF OVERHANG 69 7 8 STEP 34 FRONT GABLE ASSEMBLY 1 FIND ONE 5 X 11 X 46 97 ROOF PANEL LEFT ASSEMBLY ONE 5 X 11 ...

Page 82: ...E ASSEMBLY AND THE ROOF OVERHANG IS EQUAL ON BOTH SIDES IT IS RECOMMENDED TO TEST FIT THE 1 X 4 X 29 29 ROOF FINISHERS FRONT LEFT AND RIGHT TO ASSURE THIS EQUAL DISTANCE DO NOT FASTEN IF NECESSARY SLIDE THE GABLE ASSEMBLY LEFT OR RIGHT UNTIL FINAL POSITION IS ACCOMPLISHED 2 THE GABLE ASSEMBLY BOTTOM COUNTERSUNK HOLES WILL REMAIN EMPTY FOR NOW 3 AFTER THE GABLE ASSEMBLY IS IN ITS FINAL POSITION GO ...

Page 83: ...ST MAKE SURE THE ANGLED END OF THE WALL PANEL SUPPORT IS FLUSH TO THE INSIDE OF THE GABLE ASSEMBLY THE WALL PANEL SUPPORT TOP EDGE MUST BE PARALLEL AT 21 7 8 TO THE TOP EDGE OF THE TOP PANEL BOARD ATTACH THE WALL PANEL SUPPORT LEFT TO THE GABLE ASSEMBLY WITH ONE 8 X 2 1 2 WOOD SCREW 2 THE COUNTERSUNK HOLE WILL REMAIN EMPTY FOR NOW 3 REPEAT SUB STEPS 1 2 FOR THE OPPOSITE SIDE 2 X 4 X 22 75 SUPPORT ...

Page 84: ...ARE FLUSH ON BOTH SIDES OF THE ROOF AND TIGHT TO THE GABLE ASSEMBLY TIP DO THIS ONLY IF THE ROOF FINISHERS ARE UNEVEN WITH THE OVERHANG REMOVE THE ROOF FINISHERS SO YOU CAN ACCESS TO THE WOOD SCREWS ATTACHING THE WALL PANEL SUPPORTS ONCE YOU REMOVED THE WALL PANEL SUPPORTS ON BOTH SIDES PROCEED TO LOOSEN UP THE WOOD SCREWS ATTACHING THE GABLE ASSEMBLY FROM UNDERNEATH THE ROOF SLIDE THE GABLE ASSEM...

Page 85: ...E BOTTOM EDGE OF THE ROOF BATTEN TO THE BOTTOM EDGE OF THE SEVENTH ROOF BOARD MAKE SURE IT IS PARALLEL TO THE ROOF SUPPORTS INSERT 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ALONG THE BATTEN 2 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE SEVENTH ROOF BOARD FLUSH ROOF SUPPORT 1 1 2 WOOD SCREW ROOF BATTEN ROOF SUPPORT ...

Page 86: ...D SCREWS 3 MOUNT THE 1 X 4 X 12 25 WALL PANEL BOARD AGAINST THE GABLE LEFT ROOF SUPPORT AND THE WALL PANEL SUPPORT LEFT THE SIDE EDGE OF THE WALL PANEL BOARD MUST BE PARALLEL AND 1 4 FROM THE SIDE EDGE OF THE PREVIOUS WALL PANEL BOARD THE WALL PANEL BOARD BOTTOM ANGLED END SHOULD BE PARALLEL AND 1 FROM THE SIDE EDGE OF THE GABLE ROOF SUPPORT FASTEN THE WALL PANEL BOARD WITH FOUR 1 1 2 WOOD SCREWS ...

Page 87: ...E OF THE ROOF THE PLASTIC SUNBEAM MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBEAM TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES PLASTIC SUNBEAM 2 1 2 WOOD SCREW X2 PLASTIC SUNBEAM ROOF SUPPORT 2 WOOD SCREW X6 ...

Page 88: ...START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED STEP 41 HANGING THE SWINGS SPRING CLIP SWING CHAIN ...

Page 89: ...ROM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP ...

Page 90: ...THER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT ...

Page 91: ...FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS STEP 44 PICNIC TABLE LEFT SIDE ASSEMBLY LEG ON INSIDE 8 X 3 WOOD SCREW LEG ON INSIDE RIGHT SIDE ASSEMBLY NOTE ROCK WALL...

Page 92: ...TOP SEAT BOARDS 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS STEP 45 PICNIC TABLE ...

Page 93: ...THE 10 5 8 MARK TIE THREE KNOTS BELOW THE SECOND ROPE LADDER RUNG 6 REPEAT SUBSTEPS 4 5 FOR THE REMAINING ROPE LADDER RUNGS 7 THREAD THE BOTTOM END OF EACH ROPE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF STEP 46 ROPE LADDER THIS IS THE VIEW AS IF YOU WERE STANDING AT THE R...

Page 94: ...XTREME TUBE SLIDE SEE INSTRUCTIONS ENCLOSED IN EXTREME TUBE SLIDE BOX 2 USE STEP 47A TO ATTACH THE SLIDE TO THE PLAY SET THE NEXT STEP MOUNTING THE SLIDE TO THE PLAY SET IN PLACE A PLASTIC T SHAPED PLUG IN THE HOLE IN THE CORNER POST HERE BEFORE ...

Page 95: ... ENTRY ASSEMBLY TO THE CORNER POST AND CENTER POST OF THE FORT WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 FENDER WASHERS 2 DO NOT ATTACH THE BOTTOM RIGHT HOLE OF THE SLIDE ENTRY PLATE AT THIS TIME 5 16 X 3 1 2 LAG SCREW 5 16 FENDER WASHER LEAVE THIS HOLE EMPTY ...

Page 96: ...H OFFSET HOLES DOWN AND MOUNT THE BOTTOM RIGHT HOLE WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER INTO THE HOLE OF THE CORNER POST AND INTO THE T NUT 3 FASTEN THE REMAINING HOLES OF THE 2 X 6 X 21 1 2 END PANEL BOARD TO THE CORNER POST AND CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 PLACE THE 2 X 4 X 21 1 2 END PANEL BOARD ABOVE THE 2 X 6 X 21 1 2 END PANEL BOARD AND FASTEN TO THE C...

Page 97: ...X 29 1 4 SLIDE HEADER BOARD BETWEEN THE SLIDE AND THE ROPE LADDER SUPPORT ATTACH SLIDE HEADER BOARD TO POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 2 X 6 X 79 1 2 ROPE LADDER SUPPORT 2 X 4 X 29 1 4 SLIDE HEADER BOARD 5 16 X 3 1 2 LAG SCREW 5 16 WASHER ...

Page 98: ... 2 X 4 X 18 ANGLE SUPPORTS AT THE RIGHT FRONT USE TWO2 1 2 WOOD SCREWS THROUGH THE DECK AND INTO THE ANGLE SUPPORT USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE RIGHT FRONT ANGLE SUPPORTS TO THE RIGHT FRONT CORNER POST STEP 48 ANGLE SUPPORTS ON TUBE SLIDE SIDE SCREW 2 WOOD SCREW 3 WOOD USE TWO 2 1 2 WOOD SCREWS TO FASTEN THIS ANGLE SUPPORT TO THE DECK BOARD ANGLE SUPPORT ANGLE SUPPORT AT RIGHT REAR...

Page 99: ...NT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN 14 X 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN ...

Page 100: ...OPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN STEP 50 INSTALLING THE ROCK WALL ROPE NOTE YOU MAY TIE UP TO THREE KNOTS SPACED ABOUT 18 APART TO AID IN CLIMBING TIE A KNOT AND THREAD THE ROPE THROUGH THE BACK SIDE O...

Page 101: ...1 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL CENTER POST OR CORNER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES ...

Page 102: ...N THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 1 1 4 WOOD SCREW TELESCOPE CENTER POST TELESCOPE BRACKETS TELESCOPE STAND ...

Page 103: ... TAC TOE BOX 2 FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7 3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 53 TIC TAC TOE ASSEMBLY ...

Page 104: ...4 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS STEP 54 TIC TAC TOE INSTALLATION ...

Page 105: ... SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 8 X 2 WOOD SCREW SANDBOX SEAT 5 4 X 6 X 22 5 4 X 6 X 2 SANDBOX SEAT ATTACH NAME PLATE HERE WITH 1 WOOD SCREWS B ...

Page 106: ...OM PREVIOUS SUB STEP MAKE SURE THE HEAD OF THE SCREW IS STICKING OUT ABOUT 3 8 FROM THE OUTSIDE FACE OF THE WALL PANEL BOARD 3 MOUNT THE SOLAR WALL LIGHT ON TO THE WALL USING THE HEAD OF THE WOOD SCREW AS A HANGER IN TO THE SLOT LOCATED IN THE BACK OF THE SOLAR WALL LIGHT THE ON OFF SWITCH IS LOCATED IN THE BOTTOM REAR END OF THE SOLAR WALL LIGHT YOU CAN ACCESS TO THIS SWITCH BY SWINGING THE SOLAR...

Page 107: ... LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT STEP 57 STEERING WHEEL WASHER 2 1 2 LAG SCREW 1 BELOW THE T NUT T NUT STEERING WHEEL STEERING WHEEL INSERT DRILL 3 16 HOLE STEERING WHEEL CAP ...

Page 108: ...TO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 8 X 2 WOOD SCREW PROVIDED WITH THE GROUND STAKE STEP 58 GROUND STAKES GROUND STAKE 8 X 2 WOOD SCREW 8 X 2 WOOD SCREW GROUND STAKE ...

Page 109: ...r your play set that will be leftover when construction is completed 2 pieces 125 3 2825 PS Panel Slats We include these parts in case the customer wishes to fill in the area where the Tic Tac Toe is located Should the Tic Tac Toe become damaged the customer could use these boards to fill in the gap until a replacement Tic Tac Toe is ordered 1 piece 125 4 4038 DS Deck Spacer This part is only used...

Page 110: ...APPENDIX ...

Page 111: ...CTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 22 8 X 1 1 4 WOOD SCREW 1529 HARDWARE PAGE 1 OF 1 1 16 2015 S O 2 SQUARE DRIVE BIT QTY 1 8 X 1 3 4 WOOD SCREW QTY 8 8 X 2 WOOD SCREW QTY 6 8 X 2 1 2 WOOD SCREW QTY 4 8 X 1 1 2 WOOD SCREW QTY 34 ...

Page 112: ... 10 1355 DS DORMER MOUNT CHIMNEY FRONT 2 10 1500 CRS ASSEMBLY 4 4 DORMER ROOF 2 17 1850 DSRA ASSEMBLY DORMER SUNRAY 2 13 1828 DRPA PANEL ASSEMBLY RIGHT ASSEMBLY ASSEMBLY 2 3 1150 DM DORMER SIDE 2 2 CHIMNEY RIGHT SIDE ASSEMBLY 1 DESCRIPTION PICTURE QTY ...

Page 113: ...2 3 0675 CMB 1 SIDE ASSEMBLY CHIMNEY LEFT 2 8 0700 CRA ASSEMBLY CHIMNEY REAR 2 10 1500 CLS 1 CHIMNEY MOUNTING BLOCK 1 PICTURE DESCRIPTION QTY ...

Page 114: ...IND TWO DORMER SUNRAY ASSEMBLIES 3 PLACE THE TWO DORMER SUNRAY ASSEMBLIES BETWEEN THE DORMER SIDE LEFT ASSEMBLY AND DORMER SIDE RIGHT ASSEMBLY ONE DORMER SUNRAY ASSEMBLY FLUSH TO THE FRONT FLAT END OF THE DORMER SIDE ASSEMBLIES AND THE OTHER DORMER SUNRAY ASSEMBLY FLUSH TO THE REAR FLAT END OF THE DORMER SIDE ASSEMBLIES AS SHOWN BELOW 4 ATTACH THE DORMER SIDE ASSEMBLIES TO THE DORMER SUNRAY ASSEMB...

Page 115: ... WINDOW MUST BE RESTING AGAINST THE DORMER SIDES BATTENS 2 MAKE SURE THE HOLES ON THE DORMER WINDOW ARE CENTERED WITH THE DORMER SIDES BATTENS AND THE DORMER SIDES ARE FLUSH TO THE SIDE EDGES OF THE DORMER WINDOW AND FASTEN WITH 8 X 1 1 2 WOOD SCREWS FLUSH FLUSH DORMER SIDE FLUSH DORMER WINDOW DORMER SIDE BATTEN DORMER SUNRAY DORMER SIDE DORMER SIDE 1 1 2 WOOD SCREW ...

Page 116: ...F PANEL ASSEMBLIES 2 PLACE ONE DORMER ROOF PANEL ASSEMBLY ON TOP OF THE DORMER SUNRAY ASSEMBLIES THE ROOF PANEL BOARDS MUST OVERHANG EQUALLY OFF THE FRONT AND BACK MAKE SURE THE PRE DRILLED HOLES ON THE ROOF PANEL ARE CENTERED WITH THE TOP FACE OF THE DORMER SUNRAY ASSEMBLES FASTEN WITH 8 X 1 1 2 WOOD SCREWS 3 REPEAT THE PREVIOUS SUB STEP FOR THE OTHER SIDE ...

Page 117: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 118: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 119: ...ING BLOCK TO THE ROOF WITH 1 1 2 WOOD SCREWS YOU CAN PLACE THE BLOCK AT ANY DESIRED PLACE ON THE ROOF USE THE DIAGRAM BELOW AS A GUIDE AS TO WHERE YOU MIGHT INSTALL YOUR CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 1 1 2 WOOD SCREW IN...

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