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IO-213D

     2/04

7

WARNING

THE AREA SURROUNDING THE VENT TERMINAL AND
COMBUSTION AIR SUPPLY PIPE MUST BE KEPT FREE
OF SNOW, TRASH, BUSHES OR ANY OTHER OBSTACLE
WHICH COULD CAUSE 

CARBON MONOXIDE 

TO ENTER

THE BUILDING.

SUPPORTING AND  PITCHING  THE  VENT AND
COMBUSTION AIR SUPPLY PIPE.
All horizontal runs must be supported at least every five (5)
feet and at joints with straps or hangers. No sags or dips
are permitted. The pipes must be saddles supported only.
Do not secure the hangers or straps tightly to the pipes to
allow for expansion and contraction of the vent pipe.
Maintain a 1/4" per foot minimum pitch upward on the
horizontal vent pipe from the drain to the terminal. This will
allow the condensate to flow into the drain system and not
out the terminal. Vertical runs must be supported a
minimum of every six (6) feet.

The combustion air supply pipe should be pitched slightly
downward at the inlet to prevent water from entering the
pipe.

   

  

 

VENT

COMB.

AIR

12"

MIN

12"/2" DIA.

14"/3" DIA.

GAS

WATER

HEATER

ALTERNATE

INSTALLATION

COMB. AIR

VENT

VENT TERMINATION

When the horizontal vent option is used the vent pipe is to
be terminated with a “Tee” fitting.  A debris screen (packaged
with the furnace) is to be installed on each open end of the
termination tee.  When vertically vented no termination fitting
is required.  However, to accoradate the debris screen, a
coupling is to be attached to the end of the vent pipe.  The
debris screen is to be glued into the coupling.

JOINING PIPE AND FITTINGS

Proper installation of the vent/combustion air system is
critical to safe operation of this product. Carefully read and
understand the instructions in this section. Do not connect
to an existing vent or chimney.

Provisions are made for the connection of outside
combustion air to the furnace casing. This connector may
be moved to the opposite side of the furnace by removing
the screws securing the collar, removing the large plug on
the side of the furnace and reconnecting both.

The plastic plugs must be in place when installed as a direct
vent unit.

When utilizing indoor air for combustion in unconfined spaces,
it is not necessary to connect any pipe to the collar. It is
recommended that the plug is removed and both sides be
used for supplying combustion air.

When installed in the horizontal position in unconfined
spaces, a short length of pipe, a coupling and the screen
must be in place, facing up or the air may be obtained from
the bottom of the unit providing there is at least 4" of
unobstructed space. It is recommended that the plug is
removed and the combustion air supply is obtained from both
openings.

A pitch of 1/4" per foot toward the drain assembly is
recommended for proper drainage.

The GMNT series of gas furnace is a condensing type
appliance. The products of combustion are recirculated
through a secondary coil. During this process, the flue
products are brought to a temperature below dew point. Thus
the moisture present in the flue products condense, leaving
a liquid by-product. This by-product must be removed from
the furnace and it’s collection system.  In addition, the vent
temperatures are also considerably lower than conventional
furnaces. This allows the use of low temperature plastic as
the vent system. The recommended material is schedule 40
PVC, DWV, ABS (or equivalent if allowed by local code).
FOAM CORE PIPING MUST NOT BE USED.

See previous chart for proper sizing. The drain trap and
related parts must be installed as shown in the illustrations
located elsewhere in these instructions. Failure to follow
these instructions can cause products of combustion
including 

CARBON MONOXIDE

 to enter the building. This

appliance may be horizontally vented through an exterior
wall. See the illustrations located elsewhere in this manual.
IF THIS FURNACE IS INSTALLED ABOVE AN OCCUPIED
OR SIMILAR AREA WHERE CONDENSATE OVERFLOW
MAY BE A PROBLEM AN AUXILIARY DRAIN PAN MUST
BE INSTALLED UNDER THE FURNACE WITH THE
AUXILIARY DRAIN LINES ROUTED TO THE OUTDOORS
TO PREVENT WATER DAMAGE CAUSED BY LEAKS.

The vent pipes must be inspected annually.

Visually check the vent terminal and combustion air supply
pipe. Clean if necessary.

Visually check for blockage of the condensate disposal
system. Hoses may be disconnected to determine that proper
flow is maintained. Should an obstruction be observed, it
can be dislodged by forcing a stream of water through it
using a device such as a garden hose.

This appliance may be vertically or horizontally vented.
Horizontal venting requires a 90

long sweep elbow be installed

as the vent terminal.  This elbow is to be installed discharging
downward and the factory supplied termination screen is to
be attached. This elbow must be located no less than 12"
above grade or expected snow levels. To prevent damage to
the vent pipe and its terminal, the distance from the terminal
to the exiting wall is to be the minimum practical distance
(within 12" would be acceptable). 

Vertical venting does

not require a terminal

. If desired, the vent may be faced

Summary of Contents for GMNT

Page 1: ...SYSTEMAND ANY GAS CONTROL THAT HAS BEEN UNDER WATER WARNING THIS FURNACE IS DESIGN CERTIFIED FOR INSTALLATION IN BUILDINGS CONSTRUCTED ON SITE ONLY C US INSTALLATION OPERATING INSTRUCTIONS for GMNT C...

Page 2: ...ary coil Collector Box ELECTRICAL CONTROLS Control board Auxiliary main limit switch Roll out switch Transformer Door interlock switch Air pressure switch Induced draft blower BURNER ASSEMBLY Burners...

Page 3: ...INTAINED AND MONITORED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WINTERIZED AN...

Page 4: ...BUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE CABINET THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS...

Page 5: ...Two permanent openings communicating directly with the outdoors via horizontal ducts shall be sized to be a minimum of 1 square inch per 4 000 Btu hr or two permanent openings communicating directly...

Page 6: ...k for blockage of the condensate disposal system Hoses may be disconnected to determine that proper flow is maintained Should an obstruction be observed it can be dislodged by forcing a stream of wate...

Page 7: ...air may be obtained from the bottom of the unit providing there is at least 4 of unobstructed space It is recommended that the plug is removed and the combustion air supply is obtained from both open...

Page 8: ...AL REQUIREMENT THE COMBUSTION PRODUCTS IN THE FLUE GASES WILL CONDENSE THE CONDENSATE MAY FREEZE ON THE EXTERIOR WALL AND SURROUNDING SURFACES SOME DISCOLORATION OR ETCHING IS TO BE EXPECTED When sele...

Page 9: ...IO 213D 2 04 9 DRAIN CONNECTIONS HORIZONTAL RIGHT SIDE HORIZONTAL LEFT SIDE AIR FLOW AIR FLOW...

Page 10: ...IO 213D 2 04 10 DRAINCONNECTIONS UPFLOW LEFT DOWNFLOW LEFT SIDE DOWNFLOW RIGHT SIDE UPFLOW RIGHT SIDE...

Page 11: ...ip e o f d iffe re n t d ia m e te rs a n d le n g th in ft 3 h r w ith a p re s s u re d ro p o f 0 3 W C a n d a s p e c ific g ra v ity o f 0 6 0 n a tu ra l g a s After the length of pipe has bee...

Page 12: ...he furnace for electrical connection The junction box may be moved to either side The entry holes for supply and low voltage control wires are for use with electrical connectors All electrical wiring...

Page 13: ...ES RATING PLATE INPUT 1000 Example Corrected input for a 100 000 Btu hr appliance installed at an altitude of 6 000 ft utilizing natural gas with a heating value of 1 000 But ft3 is determined by Corr...

Page 14: ...d 3 Attach a 5 16 inch hose and manometer to the outlet pressure boss of the valve see fig 1 Hose should overlap boss 3 8 inch 4 Turn on system power and set thermostat to call for heat 5 Using a leak...

Page 15: ...function contact a qualified service person to determine the cause of function before resetting To reset this switch press the button on top of the switch after the furnace has cooled To test the oper...

Page 16: ...overheating due to an accumulation of dust or dirt on the windings and motor casing As suggested elsewhere in these instructions the air filters are to be kept clean Dirty filters will restrict the a...

Page 17: ...replace dampers d Follow lighting instructions Place the appliance being inspected in operation Adjust the thermostat so the appliance shall operate continuously e Test for draft hood equipped applian...

Page 18: ...any part of a qualified service technician to inspect has been under water Immediately call D Do not use this appliance if any part tools If the gas control switch or knob control switch or knob Neve...

Page 19: ...GAS VALVE HSI HOT SURFACE IGNITOR IDBR2 IDBR1 INDOOR BLOWER HEAT RELAY PV POWER VENTOR FS FLAME SENSOR PS LS DS IDB GV FS HSI SO W COOL HEAT M1 M2 HSI IND NEUTRALS PRI TRANS W G R L2 W W R LIMIT PSI P...

Page 20: ...t causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know...

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