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IO-213D

     2/04

3

WARNING

WHILE 

CARBON MONOXIDE

 DETECTORS DO PROVIDE

ADDITIONAL PROTECTION, LIMITATIONS TO THEIR
EFFECTIVENESS REQUIRE THAT YOU OTHERWISE
CONTINUE TO FOLLOW APPROPRIATE INSTRUCTIONS
LOCATED IN THE “INSTALLATION & OPERATING
INSTRUCTIONS” AND “USER’S INFORMATION MANUAL”
RELATING TO PROTECTING PERSONS FROM THE RISKS
OF 

CARBON MONOXIDE.

  REVIEW EACH CO DETECTOR’S

MANUFACTURERS’ EXPLANATION OF THEIR UNIT’S
CAPABILITIES AND FOLLOW THE INSTALLATION AND
OPERATING MANUAL WHEN INSTALLING AND
OPERATING SUCH UNITS.

WARNING

THE CIRCULATING AIR DUCTS MUST BE COMPLETELY
AND POSITIVELY SEALED TO PREVENT THE
COMBUSTION PRODUCTS, INCLUDING CARBON
MONOXIDE, FROM ENTERING THE LIVING SPACE.

WARNING

TO ENSURE PROPER INSTALLATION AND OPERATION OF
THIS PRODUCT, COMPLETELY READ AND UNDERSTAND
THESE INSTRUCTIONS PRIOR TO ATTEMPTING TO
ASSEMBLE, INSTALL, MAINTAIN, OR REPAIR. IF THESE
INSTRUCTIONS ARE NOT FOLLOWED PRECISELY THERE
IS A POTENTIAL OF CARBON MONOXIDE POISONING,
WHICH CAN RESULT IN SERIOUS ILLNESS OR DEATH.

WARNING

UNLESS ALLOWED BY LOCAL CODE, DO NOT INSTALL A
LIQUID PETROLEUM GAS BURNING APPLIANCE IN A PIT,
BASEMENT, OR SIMILAR LOCATION. L.P., A HEAVIER THAN
AIR GAS, CAN COLLECT IN LOW AREAS AND MAY NOT
DISPERSE NATURALLY.  APPLIANCES SO FUELED SHALL
NOT BE INSTALLED IN AN ABOVE GRADE UNDER FLOOR
SPACE OR BASEMENT UNLESS SUCH LOCATION IS
PROVIDED WITH APPROVED MEANS FOR REMOVAL OF
UNBURNED GAS.

WARNING

THIS FURNACE WAS EQUIPPED AT THE FACTORY FOR
USE WITH NATURAL GAS ONLY.  LIQUID PETROLEUM (L.P.)
CONVERSION, IF REQUIRED, MUST BE PERFORMED BY
A QUALIFIED TECHNICIAN FAMILIAR WITH PERFORMING
THIS TYPE OF CONVERSION.  IF L.P. CONVERSION IS
REQUIRED, ALL INSTRUCTIONS INCLUDED WITH THE
FACTORY AUTHORIZED KIT MUST BE FOLLOWED.  THE
ONLY KIT THAT MUST BE USED FOR THIS CONVERSION
IS THE FACTORY AUTHORIZED LPT-01.  FAILURE TO
FOLLOW THOSE INSTRUCTIONS EXPLICITLY MAY CAUSE
FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.

WARNING

NEVER LAY THIS FURNACE ON ITS FRONT OR REAR.

WARNING

HEATING UNIT SHOULD NOT BE UTILIZED WITHOUT
REASONABLE, ROUTINE, INSPECTION, MAINTENANCE
AND SUPERVISION.  IF THE BUILDING IN WHICH ANY
SUCH DEVICE IS LOCATED WILL BE VACANT, CARE
SHOULD BE TAKEN THAT SUCH DEVICE IS ROUTINELY
INSPECTED, MAINTAINED AND MONITORED.  IN THE
EVENT THAT THE BUILDING MAY BE EXPOSED TO
FREEZING TEMPERATURES AND WILL BE VACANT, ALL
WATER-BEARING PIPES SHOULD BE DRAINED, THE
BUILDING SHOULD BE PROPERLY WINTERIZED, AND
THE WATER SOURCE CLOSED.  IN THE EVENT THAT THE
BUILDING MAY BE EXPOSED TO FREEZING
TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC
COIL UNITS SHOULD BE DRAINED AS WELL AND, IN SUCH
CASE, ALTERNATIVE HEAT SOURCES SHOULD BE
UTILIZED.

GENERAL INFORMATION

The GMNT series furnace can be installed as an upflow,
downflow or horizontal furnace. It can also be installed as a
direct vent or a non-direct vent furnace.

These Installation and Operating Instructions are intended
for use by fully qualified installation technicians. Some
localities require the installer/sevicer to be licensed. If in
doubt, check with local authorities.

INSTALLATION:

 In the USA, this furnace MUST be installed

in accordance with the latest edition of the ANSI  Z223.1
booklet entitled “National Fuel Gas Code” (NFPA 54), and
the requirements or codes of the local utility or other authority
having jurisdiction. In Canada, this furnace must be installed
in accordance with the current CAN/CGA-B149.1 & 2 Gas
Installation Codes, local plumbing or waste water codes and
other applicable codes.

Additional helpful publications available from the NFPA are,
NFPA 90A - Installation of Air Conditioning and Ventilating
System and NFPA 90B - Warm Air Heating and Air
Conditioning System.

All venting shall be in accordance with PART 7, Venting of
Equipment, of the National Fuel Gas Code, ANSI Z223.1, or
applicable local building and/or air conditioning codes.

These publications are available from:

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA  02269

The GMNT series of furnaces meet the California NOx
emission standards and California seasonal efficiency
standards. ANNUAL inspections of the furnace and its vent
system is strongly recommended. It is the installer’s
responsibility to inform the user of this importance.  Any
installation, alteration or repair of this equipment must not
be in violation of local code or the information contained in
this manual.  This furnace shall be securely fastened in place
when installed in the vertical position.  This furnace must be
installed in such a manner as to allow for service, inspection,
repair or replacement without removing permanent
construction. A platform is recommended to allow for service.

Summary of Contents for GMNT

Page 1: ...SYSTEMAND ANY GAS CONTROL THAT HAS BEEN UNDER WATER WARNING THIS FURNACE IS DESIGN CERTIFIED FOR INSTALLATION IN BUILDINGS CONSTRUCTED ON SITE ONLY C US INSTALLATION OPERATING INSTRUCTIONS for GMNT C...

Page 2: ...ary coil Collector Box ELECTRICAL CONTROLS Control board Auxiliary main limit switch Roll out switch Transformer Door interlock switch Air pressure switch Induced draft blower BURNER ASSEMBLY Burners...

Page 3: ...INTAINED AND MONITORED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WINTERIZED AN...

Page 4: ...BUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE CABINET THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS...

Page 5: ...Two permanent openings communicating directly with the outdoors via horizontal ducts shall be sized to be a minimum of 1 square inch per 4 000 Btu hr or two permanent openings communicating directly...

Page 6: ...k for blockage of the condensate disposal system Hoses may be disconnected to determine that proper flow is maintained Should an obstruction be observed it can be dislodged by forcing a stream of wate...

Page 7: ...air may be obtained from the bottom of the unit providing there is at least 4 of unobstructed space It is recommended that the plug is removed and the combustion air supply is obtained from both open...

Page 8: ...AL REQUIREMENT THE COMBUSTION PRODUCTS IN THE FLUE GASES WILL CONDENSE THE CONDENSATE MAY FREEZE ON THE EXTERIOR WALL AND SURROUNDING SURFACES SOME DISCOLORATION OR ETCHING IS TO BE EXPECTED When sele...

Page 9: ...IO 213D 2 04 9 DRAIN CONNECTIONS HORIZONTAL RIGHT SIDE HORIZONTAL LEFT SIDE AIR FLOW AIR FLOW...

Page 10: ...IO 213D 2 04 10 DRAINCONNECTIONS UPFLOW LEFT DOWNFLOW LEFT SIDE DOWNFLOW RIGHT SIDE UPFLOW RIGHT SIDE...

Page 11: ...ip e o f d iffe re n t d ia m e te rs a n d le n g th in ft 3 h r w ith a p re s s u re d ro p o f 0 3 W C a n d a s p e c ific g ra v ity o f 0 6 0 n a tu ra l g a s After the length of pipe has bee...

Page 12: ...he furnace for electrical connection The junction box may be moved to either side The entry holes for supply and low voltage control wires are for use with electrical connectors All electrical wiring...

Page 13: ...ES RATING PLATE INPUT 1000 Example Corrected input for a 100 000 Btu hr appliance installed at an altitude of 6 000 ft utilizing natural gas with a heating value of 1 000 But ft3 is determined by Corr...

Page 14: ...d 3 Attach a 5 16 inch hose and manometer to the outlet pressure boss of the valve see fig 1 Hose should overlap boss 3 8 inch 4 Turn on system power and set thermostat to call for heat 5 Using a leak...

Page 15: ...function contact a qualified service person to determine the cause of function before resetting To reset this switch press the button on top of the switch after the furnace has cooled To test the oper...

Page 16: ...overheating due to an accumulation of dust or dirt on the windings and motor casing As suggested elsewhere in these instructions the air filters are to be kept clean Dirty filters will restrict the a...

Page 17: ...replace dampers d Follow lighting instructions Place the appliance being inspected in operation Adjust the thermostat so the appliance shall operate continuously e Test for draft hood equipped applian...

Page 18: ...any part of a qualified service technician to inspect has been under water Immediately call D Do not use this appliance if any part tools If the gas control switch or knob control switch or knob Neve...

Page 19: ...GAS VALVE HSI HOT SURFACE IGNITOR IDBR2 IDBR1 INDOOR BLOWER HEAT RELAY PV POWER VENTOR FS FLAME SENSOR PS LS DS IDB GV FS HSI SO W COOL HEAT M1 M2 HSI IND NEUTRALS PRI TRANS W G R L2 W W R LIMIT PSI P...

Page 20: ...t causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know...

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