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IO-213D

2/04

4

LOCATION

DO NOT

 install this furnace in a mobile home.  This furnace

is designed only for installation in buildings constructed
on site and connected to ductwork. When installed in a
utility room or closet, the door should be wide enough to
allow the largest part of the furnace to enter, or to permit
the replacement of another appliance, such as a water
heater. This furnace is designed to be installed indoors
only.

DO NOT

 install outdoors.  This furnace should be installed

in such a manner so that it is protected from water.  If any
components should become wetted or submerged under
water, replace those parts before returning the furnace to
operation.

DO NOT 

use as a construction heater.

DO NOT

 use in an area where freezing may occur without

properly protecting the vent and drain system.  The drain
may crack and leak if subjected to freezing temperatures.

DO NOT 

install in a room used or designed to be used as

a bedroom, bathroom or storage closet, or in any enclosed
space with access only through such a room or space.

A return air filter grille or means of inserting a filter into the
return air duct is recommended.  The opening in the duct
used for filter access must be capable of being sealed air
tight if located in the same pressure zone as the furnace.

The furnace and it’s individual shut-off must be disconnected
from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2
psig (3.5kPa)

The furnace must be isolated from the gas supply piping
system by closing it’s individual manual shut-off valve during
any pressure testing of the gas supply piping system at
pressures equal to or less than 1/2 psig (3.5 kPa).

CLEARANCES

MIN. CLEARANCES TO COMBUSTIBLE SURFACES
Unobstructed front clearance of 24" for servicing is
recommended.

RIGHT SIDE

 - 1"                             

VENT

 - 0"

REAR

 - 0"

                   

LEFT SIDE

 - 1"

TOP OF PLENUM

 - 1"

                    FRONT

 - 3"

Line contact is permitted in the horizontal position.

ACCESSIBILITY CLEARANCE, WHERE GREATER,
SHOULD TAKE PRECEDENCE OVER MINIMUM FIRE
PROTECTION CLEARANCE.

A gas-fired furnace for installation in a residential garage
must be installed so that the ignition source and burners
are located not less than eighteen inches (18") above the
floor and is protected or located to prevent physical damage
by vehicles.

A gas furnace must not be installed directly on carpeting,
tile, or other combustible materials other than wood flooring.

WARNING

COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR
AGAINST THE FURNACE CABINET.  THE AREA AROUND
THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND
OTHER FLAMMABLE VAPORS AND LIQUIDS.  THE USER
MUST BE CAUTIONED THAT THE FURNACE AREA MUST
NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER
STORAGE PURPOSE.

WARNING

A SOLID METAL BASEPLATE IS SUPPLIED WITH THIS
FURNACE.  THIS BASEPLATE MUST BE IN PLACE AND
SEALED AIR TIGHT WHEN THE FURNACE IS INSTALLED
WITH SIDE RETURN AIR DUCTS.  FAILURE TO DO SO
MAY PERMIT COMBUSTION PRODUCTS, INCLUDING
CABON MONOXIDE, TO ENTER THE LIVING SPACE AND
CREATE POTENTIALLY HAZARDOUS CONDITIONS SUCH
AS 

CARBON MONOXIDE

 POISONING OR DEATH. FULL

SIZE RETURN AIR DUCT OPENINGS MUST BE UTILIZED.
EMBOSSES ARE PROVIDED FOR THIS PURPOSE.

Before proceeding with this installation check the following:

• Correct clearance from combustible materials
• Adequate accessibility for servicing
• Flooring is not carpet or any other combustible material,

except wood

• Adequate combustion / ventilation air is supplied
• Metal base plate is in place when using side(s) for return

air

• In a garage, the furnace has been adequately elevated

and protected from vehicle damage

• Furnace area is free of flammable materials and vapors

such as gasoline

COMBUSTION AIR

The GMNT furnace can be installed either as a Direct Vent
(2 pipe) or a Non-Direct Vent (1 pipe) appliance.  If installed
as direct vent appliance, the combustion air is to be taken
from the outdoors via a 2" or 3" schedule 40 PVC pipe and
terminate at the furnace burner box.  As a non-direct vent
furnace, the combustion air is taken from the area which
the furnace is installed.  Avoid combustion air sources that
contain flammable fumes and vapors, and gasses such as
carbon monoxide, hydrogen sulfide, ammonia, chlorine, and
halogenated hydrocarbons.

Direct Vent Combustion Air.

  As shown in the following

illustration, the combustion air pipe is to originate at the
furnace’s cabinet and terminate outside of the building.  The
diameter of the PVC combustion air pipe depends upon
the furnace size, the length of pipe, and the quantity of
fittings employed.  The table found in the “Combustion/Vent
Pipe Size” section of this manual outlines these sizing
requirements. As a direct vent installation,  the “Air for
Combustion and Ventilation Air” requirements found in ANSI
Z223.1, section 5.3 is not required for the furnace to operate
correctly.  However, other fuel burning appliances located
in the same space as the furnace may still require that the
area be serviced with Combustion and Ventilation Air
consistent with ANSI Z223.1, section 5.3.

Summary of Contents for GMNT

Page 1: ...SYSTEMAND ANY GAS CONTROL THAT HAS BEEN UNDER WATER WARNING THIS FURNACE IS DESIGN CERTIFIED FOR INSTALLATION IN BUILDINGS CONSTRUCTED ON SITE ONLY C US INSTALLATION OPERATING INSTRUCTIONS for GMNT C...

Page 2: ...ary coil Collector Box ELECTRICAL CONTROLS Control board Auxiliary main limit switch Roll out switch Transformer Door interlock switch Air pressure switch Induced draft blower BURNER ASSEMBLY Burners...

Page 3: ...INTAINED AND MONITORED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING TEMPERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WINTERIZED AN...

Page 4: ...BUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE CABINET THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS...

Page 5: ...Two permanent openings communicating directly with the outdoors via horizontal ducts shall be sized to be a minimum of 1 square inch per 4 000 Btu hr or two permanent openings communicating directly...

Page 6: ...k for blockage of the condensate disposal system Hoses may be disconnected to determine that proper flow is maintained Should an obstruction be observed it can be dislodged by forcing a stream of wate...

Page 7: ...air may be obtained from the bottom of the unit providing there is at least 4 of unobstructed space It is recommended that the plug is removed and the combustion air supply is obtained from both open...

Page 8: ...AL REQUIREMENT THE COMBUSTION PRODUCTS IN THE FLUE GASES WILL CONDENSE THE CONDENSATE MAY FREEZE ON THE EXTERIOR WALL AND SURROUNDING SURFACES SOME DISCOLORATION OR ETCHING IS TO BE EXPECTED When sele...

Page 9: ...IO 213D 2 04 9 DRAIN CONNECTIONS HORIZONTAL RIGHT SIDE HORIZONTAL LEFT SIDE AIR FLOW AIR FLOW...

Page 10: ...IO 213D 2 04 10 DRAINCONNECTIONS UPFLOW LEFT DOWNFLOW LEFT SIDE DOWNFLOW RIGHT SIDE UPFLOW RIGHT SIDE...

Page 11: ...ip e o f d iffe re n t d ia m e te rs a n d le n g th in ft 3 h r w ith a p re s s u re d ro p o f 0 3 W C a n d a s p e c ific g ra v ity o f 0 6 0 n a tu ra l g a s After the length of pipe has bee...

Page 12: ...he furnace for electrical connection The junction box may be moved to either side The entry holes for supply and low voltage control wires are for use with electrical connectors All electrical wiring...

Page 13: ...ES RATING PLATE INPUT 1000 Example Corrected input for a 100 000 Btu hr appliance installed at an altitude of 6 000 ft utilizing natural gas with a heating value of 1 000 But ft3 is determined by Corr...

Page 14: ...d 3 Attach a 5 16 inch hose and manometer to the outlet pressure boss of the valve see fig 1 Hose should overlap boss 3 8 inch 4 Turn on system power and set thermostat to call for heat 5 Using a leak...

Page 15: ...function contact a qualified service person to determine the cause of function before resetting To reset this switch press the button on top of the switch after the furnace has cooled To test the oper...

Page 16: ...overheating due to an accumulation of dust or dirt on the windings and motor casing As suggested elsewhere in these instructions the air filters are to be kept clean Dirty filters will restrict the a...

Page 17: ...replace dampers d Follow lighting instructions Place the appliance being inspected in operation Adjust the thermostat so the appliance shall operate continuously e Test for draft hood equipped applian...

Page 18: ...any part of a qualified service technician to inspect has been under water Immediately call D Do not use this appliance if any part tools If the gas control switch or knob control switch or knob Neve...

Page 19: ...GAS VALVE HSI HOT SURFACE IGNITOR IDBR2 IDBR1 INDOOR BLOWER HEAT RELAY PV POWER VENTOR FS FLAME SENSOR PS LS DS IDB GV FS HSI SO W COOL HEAT M1 M2 HSI IND NEUTRALS PRI TRANS W G R L2 W W R LIMIT PSI P...

Page 20: ...t causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know...

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