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CONTENTS

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . .  3

UNIT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

UPFLOW/HORIZONTAL MODELS - . . . . . . . . . . . . . . . .  10

FILTERS INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . .  10

UPFLOW/HORIZONTAL MODELS - . . . . . . . . . . . . . . . .  11

DOWNFLOW MODEL APPLICATION . . . . . . . . . . . . . . .  12

OPERATION AND MAINTENANCE. . . . . . . . . . . . . . . . .  23

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

FURNACE ACCESSORIES  . . . . . . . . . . . . . . . . . . . . . . .  28

SEQUENCE OF OPERATION  . . . . . . . . . . . . . . . . . . . . .  29

WIRING DIAGRAM - UPFLOW / HORIZONTAL . . . . . . .  30

WIRING DIAGRAM - DOWNFLOW  . . . . . . . . . . . . . . . . .  31

INSTALLATION 
INSTRUCTION

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

START TO INSTALL YOUR FURNACE.

SAVE THIS MANUAL

TWO-STAGE

MID-EFFICIENCY GAS-FIRED 

TUBULAR HEAT EXCHANGER SERIES

MODELS: P*DU & G8D-UH (Upflow / Horizontal)

P*DD & G8D-DN (Downflow)

57 - 120 MBH INPUT

035-14527-000 REV A (599)

Form 650.77-N3U

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Open windows.

Do not touch any electrical switch;do not use any phone in 
your building.

Extinguish any open flame.

Immediately call your gas supplier from a neighbor's phone. 
Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire depart-
ment.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liq-
uids in the vicinity of this or any other appliance.

Summary of Contents for P*DD & G8D-DN series

Page 1: ...MID EFFICIENCY GAS FIRED TUBULAR HEAT EXCHANGER SERIES MODELS P DU G8D UH Upflow Horizontal P DD G8D DN Downflow 57 120 MBH INPUT 035 14527 000 REV A 599 Form 650 77 N3U FOR YOUR SAFETY WHAT TO DO IF...

Page 2: ...ds 4 Paper bags boxes or other paper products Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage CONTENTS GENERAL INFORMATI...

Page 3: ...arify or make the installation easier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment or property damage may occur if ins...

Page 4: ...appliance when access is required for servicing and cleaning Eighteen 18 inches at the side where access is required for passage to the front when servicing or for inspection or replacement of flue ve...

Page 5: ...of all appliances located in the space NOTE Ducts must have the same cross sectional area as the free area in the opening to which they are connected The minimum dimension of rectangular ducts shall b...

Page 6: ...inting inks paint removers varnishes etc o Hydrochloric acids p Cements and glues q Antistatic fabric softeners for clothes dryers r Masonry acid washing chemicals VENTING CATEGORY I VERTICAL VENTING...

Page 7: ...0 53 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 145 120 78 96 64 1600 C 21 80 25 55 45 75 180 1 2 10 x 10 12 0 20 14 145 120 78 96 64 2000 C 21 80 25 55 35 65 170 1 11 x 10 12 0 20 14 147 1 AFU...

Page 8: ...11 x 10 12 0 20 14 130 100 65 80 52 1200 B 17 1 2 80 25 55 40 70 170 1 2 10 x 8 12 0 20 14 125 120 78 96 64 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 150 1 AFUE numbers are determined in accor...

Page 9: ...rrections or resizing of the common venting sys tem must be in accordance with the National Fuel Gas Code ANSI Z223 1 or Section 7 Venting Systems and Air Supply for Appliances CAN CGA B149 1 or 2 Ins...

Page 10: ...eld installation Internal Installation 1 Select desired filter position left right side or bottom Remove the corresponding cabinet cut outs per instruc tions provided 2 Install snap in retainer clips...

Page 11: ...m structure is suitable to support the weight of the furnace Refer to Figure 3 on page10 for unit dimensions and Refer to Table3 on page7 for unit weights Be sure to seal the furnace to plenum connect...

Page 12: ...ort at return air end of unit Units may also be suspended by using straps or other mate rial at the same location All four suspension points must be level to ensure quiet furnace operation DOWNFLOW MO...

Page 13: ...m at test pressures equal to or less than 1 2 psig 3 48 kPa Gas piping may be connected from either side of the furnace Sizing and installation of the supply gas line should comply with the local util...

Page 14: ...e the screw retaining the wiring box Route the power wiring through the unit side panel with a conduit connector or other proper connection Make wiring connections as shown in Figure 11 or 12 Replace...

Page 15: ...the cabinet NOTE Some electronic thermostats do not have adjustable heat anticipators They may have other type cycle rate FIGURE 11 UPFLOW MODELS P DU G8D UH ELECTRICAL WIRING FIGURE 12 DOWNFLOW MODE...

Page 16: ...gh temperature limit control is located on the furnace vestibule panel just to the right and above the gas valve This is an automatic reset control and provides over temperature protection due to redu...

Page 17: ...n off all other gas appliances connected to gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical domestic gas meter...

Page 18: ...screw counter clockwise Adjust regulator until pressure shown on manometer matches the pressure specified on the appli ance rating plate 6 Replace low adjustment seal screw and tighten securely Cycle...

Page 19: ...g label and Figure 16 on page19 You may select a heating speed and a cooling speed They may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal a...

Page 20: ...aner Connection Two 1 4 spade terminals EAC and EAC N for electronic air cleaner connections are located on the control board The terminals provide 115 VAC 1 0 amp maximum during circu lating blower o...

Page 21: ...1443 1353 1270 1137 993 800 LOW 1377 1297 1284 1271 1246 1194 1125 1005 851 727 120 96 1600 C HIGH 1927 1855 1780 1693 1611 1503 1382 1224 1039 833 MED 1649 1608 1556 1502 1423 1342 1218 1075 910 723...

Page 22: ...64 964 851 725 594 LOW 1024 1018 1002 970 930 882 798 722 622 508 80 64 1600 B HIGH 2047 1992 1911 1842 1780 1688 1607 1513 1412 1284 MED 1862 1826 1764 1698 1629 1558 1496 1408 1310 1177 LOW 1673 165...

Page 23: ...is satisfied the inducer motor is reduced to low speed and the second stage gas valve is de energized upon opening of the second stage pressure switch contacts The circulator remains on high heat spee...

Page 24: ...reinstalling the filter be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer Downflow Installations 1 Turn off electrical power supply to the furnace a...

Page 25: ...e orientation of the burner flanged side down before removing Burners may be cleaned by rinsing in hot water or by using a vacuum cleaner CLEANING THE HEAT EXCHANGER Lower Heat Exchanger Access 1 Turn...

Page 26: ...INUOUS FLASHING 1 sec on 1 sec off This indi cates that flame was sensed when there was not a call for heat With this fault code the control will also turn on both the inducer motor and supply air blo...

Page 27: ...r faulty gas valve LED ON CONSTANTLY This indicated an internal fault in the furnace control discovered during its self check proce dure Replace the control 60 MINUTE AUTOMATIC RESET FROM LOCKOUT This...

Page 28: ...ELECTRICAL 1NP0480 Propane Conversion Kit 1SR0302 External Side Filter Rack 6 Pack 1BR0314 External Bottom Filter Rack Cabinet A 1BR0317 External Bottom Filter Rack Cabinet B 1BR0321 External Bottom F...

Page 29: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 29 FIGURE 18 SEQUENCE OF OPERATION...

Page 30: ...035 14527 000 REV A 599 Form 650 77 N3U 30 Unitary Products Group WIRING DIAGRAM UPFLOW HORIZONTAL MODELS P DD G8D UH NOTE The furnace s control system depends on correct polarity of the power supply...

Page 31: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 31 WIRING DIAGRAM DOWNFLOW MODELS P DD G8D DN NOTE The furnace s control system depends on correct polarity of the power supply...

Page 32: ...hange without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved Supersedes 650 77 N2U 1198 650 77 N3U 599 Unitary 5005 Interstate Norman Product Drive OK Group North...

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