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035-14527-000 REV A (599)

Form 650.77-N3U

Unitary Products Group

9

VENT SAFETY CHECK PROCEDURE

The following steps shall be followed with each appliance
connected to the venting system placed in operation, while
any other appliances connected to the common venting sys-
tem are not in operation.

1.

Seal any unused openings in the common venting sys-
tem.

2.

Inspect venting system for proper size and horizontal 
pitch, as required in the National Fuel Gas Code ANSI 
Z223.1 or the CAN/CGA B149 Installation Codes and 
these instructions. Determine that there is no blockage 
or restriction, leakage, corrosion or other deficiencies 
which could cause an unsafe condition.

3.

Insofar as is practical, close all building doors and win-
dows and all doors between the space in which the appli-
ance(s) connected to the venting system are located and 
other spaces of the building. Turn on clothes dryers and 
any other appliances not connected to the common vent-
ing system. Turn on any clothes dryers and any appli-
ance not connected to the venting system.

Turn on any exhaust fans, such as range hoods and 
bathroom exhausts so they will operate at maximum 
speed. Do not operate a summer exhaust fan. Close fire-
place dampers.

4.

Follow the lighting instructions. Place the appliance 
being operated in operation. Adjust thermostat so appli-
ance will operate continuously.

5.

Test for draft hood equipped appliance spillage at the 
draft hood relief opening after 5 minutes of main burner 
operation. Use the flame of a match or candle.

6.

After it has been determined that each appliance con-
nected to the venting system properly vents when tested 
as outlined above, return doors, windows, exhaust fans, 
fireplace dampers and any other gas-burning appliance 
to their previous conditions of use.

7.

If improper venting is observed during any of the above 
tests, the venting system must be corrected.    

8.

 Any corrections or resizing of the common venting sys-
tem must be in accordance with the National Fuel Gas 
Code, ANSI Z223.1 or Section 7, Venting Systems and 
Air Supply for Appliances, CAN/CGA B149.1 or.2 Instal-
lation Code - latest editions. If the common vent system 
must be resized, it should be resized to approach the 
minimum size as determined using the appropriate 
tables in Appendix G of the above codes or the venting 
tables supplied with the furnace.

DUCTWORK

The duct system's design and installation must:

1.

Handle an air volume appropriate for the served space 
and within the operating parameters of the furnace spec-
ifications.

2.

Be installed in accordance with standards of NFPA 
(National Fire Protection Association) as outlined in 
NFPA pamphlets 90A and 90B - (latest editions).

3.

Create a closed duct system. The supply system must 
be connected to the furnace outlet and the return duct 
system must be connected to the furnace inlet. Both sup-
ply and return duct systems must terminate outside the 
space containing the furnace.

4.

Generally complete a path for heated or cooled air to cir-
culate through the air conditioning and heating equip-
ment and to and from the conditioned space.

When the furnace is used in conjunction with a cooling coil,
the furnace must be installed parallel with, or on the upstream
side of the cooling unit to avoid condensation in the primary
heat exchanger.

When a parallel flow arrangement is used, the dampers or
other means used to control air flow must be adequate to pre-
vent chilled air from entering the furnace, and if manually
operated, must be equipped with means to prevent operating
of either unit unless the damper is in the full heat or cool posi-
tion.

If this furnace is replacing a common-vented fur-
nace, it may be necessary to resize the existing
vent line and chimney to prevent oversizing prob-
lems for the new combination of units. Refer to the
National Fuel Gas Code, ANSI Z223.1 or CAN/
CGA B149.1 or.2 Installation Code - latest edi-
tions.

The cooling coil must be installed in the supply air
duct downstream of the furnace.

Summary of Contents for P*DD & G8D-DN series

Page 1: ...MID EFFICIENCY GAS FIRED TUBULAR HEAT EXCHANGER SERIES MODELS P DU G8D UH Upflow Horizontal P DD G8D DN Downflow 57 120 MBH INPUT 035 14527 000 REV A 599 Form 650 77 N3U FOR YOUR SAFETY WHAT TO DO IF...

Page 2: ...ds 4 Paper bags boxes or other paper products Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage CONTENTS GENERAL INFORMATI...

Page 3: ...arify or make the installation easier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment or property damage may occur if ins...

Page 4: ...appliance when access is required for servicing and cleaning Eighteen 18 inches at the side where access is required for passage to the front when servicing or for inspection or replacement of flue ve...

Page 5: ...of all appliances located in the space NOTE Ducts must have the same cross sectional area as the free area in the opening to which they are connected The minimum dimension of rectangular ducts shall b...

Page 6: ...inting inks paint removers varnishes etc o Hydrochloric acids p Cements and glues q Antistatic fabric softeners for clothes dryers r Masonry acid washing chemicals VENTING CATEGORY I VERTICAL VENTING...

Page 7: ...0 53 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 145 120 78 96 64 1600 C 21 80 25 55 45 75 180 1 2 10 x 10 12 0 20 14 145 120 78 96 64 2000 C 21 80 25 55 35 65 170 1 11 x 10 12 0 20 14 147 1 AFU...

Page 8: ...11 x 10 12 0 20 14 130 100 65 80 52 1200 B 17 1 2 80 25 55 40 70 170 1 2 10 x 8 12 0 20 14 125 120 78 96 64 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 150 1 AFUE numbers are determined in accor...

Page 9: ...rrections or resizing of the common venting sys tem must be in accordance with the National Fuel Gas Code ANSI Z223 1 or Section 7 Venting Systems and Air Supply for Appliances CAN CGA B149 1 or 2 Ins...

Page 10: ...eld installation Internal Installation 1 Select desired filter position left right side or bottom Remove the corresponding cabinet cut outs per instruc tions provided 2 Install snap in retainer clips...

Page 11: ...m structure is suitable to support the weight of the furnace Refer to Figure 3 on page10 for unit dimensions and Refer to Table3 on page7 for unit weights Be sure to seal the furnace to plenum connect...

Page 12: ...ort at return air end of unit Units may also be suspended by using straps or other mate rial at the same location All four suspension points must be level to ensure quiet furnace operation DOWNFLOW MO...

Page 13: ...m at test pressures equal to or less than 1 2 psig 3 48 kPa Gas piping may be connected from either side of the furnace Sizing and installation of the supply gas line should comply with the local util...

Page 14: ...e the screw retaining the wiring box Route the power wiring through the unit side panel with a conduit connector or other proper connection Make wiring connections as shown in Figure 11 or 12 Replace...

Page 15: ...the cabinet NOTE Some electronic thermostats do not have adjustable heat anticipators They may have other type cycle rate FIGURE 11 UPFLOW MODELS P DU G8D UH ELECTRICAL WIRING FIGURE 12 DOWNFLOW MODE...

Page 16: ...gh temperature limit control is located on the furnace vestibule panel just to the right and above the gas valve This is an automatic reset control and provides over temperature protection due to redu...

Page 17: ...n off all other gas appliances connected to gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical domestic gas meter...

Page 18: ...screw counter clockwise Adjust regulator until pressure shown on manometer matches the pressure specified on the appli ance rating plate 6 Replace low adjustment seal screw and tighten securely Cycle...

Page 19: ...g label and Figure 16 on page19 You may select a heating speed and a cooling speed They may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal a...

Page 20: ...aner Connection Two 1 4 spade terminals EAC and EAC N for electronic air cleaner connections are located on the control board The terminals provide 115 VAC 1 0 amp maximum during circu lating blower o...

Page 21: ...1443 1353 1270 1137 993 800 LOW 1377 1297 1284 1271 1246 1194 1125 1005 851 727 120 96 1600 C HIGH 1927 1855 1780 1693 1611 1503 1382 1224 1039 833 MED 1649 1608 1556 1502 1423 1342 1218 1075 910 723...

Page 22: ...64 964 851 725 594 LOW 1024 1018 1002 970 930 882 798 722 622 508 80 64 1600 B HIGH 2047 1992 1911 1842 1780 1688 1607 1513 1412 1284 MED 1862 1826 1764 1698 1629 1558 1496 1408 1310 1177 LOW 1673 165...

Page 23: ...is satisfied the inducer motor is reduced to low speed and the second stage gas valve is de energized upon opening of the second stage pressure switch contacts The circulator remains on high heat spee...

Page 24: ...reinstalling the filter be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer Downflow Installations 1 Turn off electrical power supply to the furnace a...

Page 25: ...e orientation of the burner flanged side down before removing Burners may be cleaned by rinsing in hot water or by using a vacuum cleaner CLEANING THE HEAT EXCHANGER Lower Heat Exchanger Access 1 Turn...

Page 26: ...INUOUS FLASHING 1 sec on 1 sec off This indi cates that flame was sensed when there was not a call for heat With this fault code the control will also turn on both the inducer motor and supply air blo...

Page 27: ...r faulty gas valve LED ON CONSTANTLY This indicated an internal fault in the furnace control discovered during its self check proce dure Replace the control 60 MINUTE AUTOMATIC RESET FROM LOCKOUT This...

Page 28: ...ELECTRICAL 1NP0480 Propane Conversion Kit 1SR0302 External Side Filter Rack 6 Pack 1BR0314 External Bottom Filter Rack Cabinet A 1BR0317 External Bottom Filter Rack Cabinet B 1BR0321 External Bottom F...

Page 29: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 29 FIGURE 18 SEQUENCE OF OPERATION...

Page 30: ...035 14527 000 REV A 599 Form 650 77 N3U 30 Unitary Products Group WIRING DIAGRAM UPFLOW HORIZONTAL MODELS P DD G8D UH NOTE The furnace s control system depends on correct polarity of the power supply...

Page 31: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 31 WIRING DIAGRAM DOWNFLOW MODELS P DD G8D DN NOTE The furnace s control system depends on correct polarity of the power supply...

Page 32: ...hange without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved Supersedes 650 77 N2U 1198 650 77 N3U 599 Unitary 5005 Interstate Norman Product Drive OK Group North...

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