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GMP AirStream 89299, Operation And Maintenance

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GMP AirStream 89299 Operation And Maintenance Download Page 35

Page 35 

MICRODUCT COLLET AND CLAMP ASSEMBLIES  

89310 

MICRODUCT COLLET AND CLAMP ASSEMBLY 05mm O.D. 

89311 

MICRODUCT COLLET AND CLAMP ASSEMBLY 07mm O.D. 

89312 

MICRODUCT COLLET AND CLAMP ASSEMBLY 08mm O.D. 

89319 

MICRODUCT COLLET AND CLAMP ASSEMBLY 08.5mm O.D. 

89313 

MICRODUCT COLLET AND CLAMP ASSEMBLY 10mm O.D. 

89314 

MICRODUCT COLLET AND CLAMP ASSEMBLY 12mm O.D. 

89315 

MICRODUCT COLLET AND CLAMP ASSEMBLY 12.7mm O.D. 

89316 

MICRODUCT COLLET AND CLAMP ASSEMBLY 14mm O.D. 

89317 

MICRODUCT COLLET AND CLAMP ASSEMBLY 16mm O.D. 

89318 

MICRODUCT COLLET AND CLAMP ASSEMBLY 18mm O.D. 

 

 

CABLE GUIDE ASSEMBLIES  

89305 

CABLE GUIDE, 2.5mm DIAMETER 

89306 

CABLE GUIDE, 2.5 TO 3.0mm DIAMETER 

89307 

CABLE GUIDE, 3.0 TO 6.4mm DIAMETER 

89303 

CABLE GUIDE, 6.0 TO 8.5mm DIAMETER 

89304 

CABLE GUIDE, 8.5 TO 11mm DIAMETER 

 

 

CABLE SEAL COLLET ASSEMBLY  

89374 

CABLE SEAL COLLET ASSEMBLY 2.5 TO 3.0mm DIAMETER 

89375 

CABLE SEAL COLLET ASSEMBLY 3.0 TO 3.8mm DIAMETER 

89376 

CABLE SEAL COLLET ASSEMBLY 3.8 TO 5.0mm DIAMETER 

89377 

CABLE SEAL COLLET ASSEMBLY 5.0 TO 6.4mm DIAMETER 

89378 

CABLE SEAL COLLET ASSEMBLY 6.4 TO 8.0mm DIAMETER 

89379 

CABLE SEAL COLLET ASSEMBLY 8.0 TO 9.5mm DIAMETER 

89373 

CABLE SEAL COLLET ASSEMBLY 9.5 TO 11.0mm DIAMETER 

 

 

SPARE CABLE SEAL  

89510 

CABLE SEAL 2.5 TO 3.0mm (PACK OF 5) 

89511 

CABLE SEAL 3.0 TO 3.8mm (PACK OF 5) 

89512 

CABLE SEAL 3.8 TO 5.0mm (PACK OF 5) 

89513 

CABLE SEAL 5.0 TO 6.4mm (PACK OF 5) 

89514 

CABLE SEAL 6.4 TO 8.0mm (PACK OF 5) 

89516 

CABLE SEAL 8.0 TO 9.5mm (PACK OF 5) 

89517 

CABLE SEAL 9.5 TO 11.0mm (PACK OF 5) 

 

 

DRIVE BELTS (sold in pairs) 

30952 

DRIVE BELT,  3-11mm DIAMETER CABLE  

30953 

DRIVE BELT, 1-5mm DIAMETER CABLE 

 

 

SPARE MICRODUCT SEAL O RING 

89549 

MICRODUCT SEAL O RING 05mm DIAMETER (PACK OF 5) 

89550 

MICRODUCT SEAL O RING 07mm DIAMETER (PACK OF 5) 

89551 

MICRODUCT SEAL O RING 08-08.5mm DIAMETER (PACK OF 5) 

89552 

MICRODUCT SEAL O RING 10 mm DIAMETER (PACK OF 5) 

89553 

MICRODUCT SEAL O RING 12 - 12.7mm DIAMETER (PACK OF 5) 

89554 

MICRODUCT SEAL O RING 16mm DIAMETER (PACK OF 5) 

89558 

MICRODUCT SEAL O RING 18mm DIAMETER (PACK OF 5) 

 

 

SPARE CORD SEAL  

89691 

SEAL CORD 2mm DIAMETER X  3’ (1M) LONG 

APPENDIX 1 - Cable and microduct insert selection chart 

 

This section lists the appropriate inserts collets etc required for a given cable/microduct combination. 

Summary of Contents for AirStream 89299

Page 1: ...duced or transmitted in any form whatso ever without the written permission of General Machine Products Co Inc General Machine Products Co Inc 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5...

Page 2: ...26 14 Reformat for US A Konschak 03 April 8 15 Updated air supply quality A Konschak 04 Jan 13 2016 Update Oiler adjustment and Oiler fill Removed service details Added 8 5mm A Konschak 05 March 22 2...

Page 3: ...nging the air box infeed guide 12 Procedure for changing the cable drive belts 13 Procedure for tensioning the drive belts 14 Procedure for checking and replacing the air motor drive belt 15 Tensionin...

Page 4: ...d air 12 When operating machine always wear appropriate safety clothing ear defenders eye protection hard hat safety shoes and leather gloves machine operates with compressed air at up to 15 Bar 13 Pr...

Page 5: ...ed Ensure the ball valve and flow control valve are fully closed before connecting the air supply to the motor system Unwanted operation and personal injury may otherwise result Only authorized fully...

Page 6: ...15 BAR AIR PRESSURE MICRODUCT CLAMP SECURELY TIGHTENED COMPRESSOR CAPACITY 1 5m3 min 15 BAR CONTAINING NO MORE THAN 7 732 G M 3 RE SIDUAL WATER CONTENT WITH A PRESSURE DEW POINT OF 3 DEG C AS PER DIN...

Page 7: ...ure that the cable is protected during installation Due to the variety and different methods of cable manufacture the responsibility of checking the cable compatibility with the equipment lies with th...

Page 8: ...and simple to operate by having only one power source This means there is no need to have a generator on site only a compressor is required The machine may be placed on the ground or on a support to...

Page 9: ...e machine See sketch below this shows a plan view of the recommended set up Ensure the machine is secure either on its own stand or a separate suitable stand Ensure the machine is fitted with the appr...

Page 10: ...uct the length of microduct under ground into which the cable is to be in stalled using a suitable connector Slide a suitable size O ring over the end of the microduct Fit the microduct into the end o...

Page 11: ...l housing Open the ball valve and slowly turn the flow control valve knob counter clockwise until the belts are just moving Take the cable to be installed and pass it through the infeed guide so that...

Page 12: ...mbly is free to move This thumb screw is attached to the clamp arm lever The clamp arm lever controls the position of the roller as sembly As the clamp arm is moved around the arc the belts move toget...

Page 13: ...holding the battery box to the control housing to release them and gain access Place the batteries in the cradle connect the power leads and then replace the battery box into its slot Push the 4 catch...

Page 14: ...GMP Pneumatic Airstream machine is ideally suited to this type of operation it may be coupled with a second machine to increase the distance a single cable can be installed without couplings The only...

Page 15: ...pressure regulator it al lows the operator to set the correct pressure before he she begins installing The valve along with the flow control valve should always be closed before the air line is conne...

Page 16: ...he cable can feed all the way along the microduct and out the other end It will be necessary to be able to determine when the cable has emerged at the other end of the microduct route A typical way of...

Page 17: ...Use any traditional workshop cleaning agent 6 0 Maintenance The GMP AirStream Cable Blowing Machine has been designed to give reliable trouble free service over long periods The machine requires no s...

Page 18: ...ible from entering the drive belt assemblies will aid the performance of the machine If necessary remove the drive belts See section 12 0 and clean the assemblies Ensure free rotation of rollers and s...

Page 19: ...he air box Loosen and remove the m4 fixing screw Do not lose this screw it will be needed for the replacement insert Remove the insert Repeat the process for the insert in the other box half To fit th...

Page 20: ...remove the M2 5 screw securing the guide into the housing Remove and replace the guide If both long and short inserts are used the long inserts are mounted in the housings at the machine inlet Long I...

Page 21: ...groove glue surface down starting at the end with the retainer plate and aligning flush with the end of the groove Work your way around pressing the seal into the groove and allowing the excess mater...

Page 22: ...is necessary to install a cable which will sustain crushing damage when light compression forces are applied to it It will be necessary to use a belt with a surface coating with high friction charact...

Page 23: ...Place the new belt in position on the drive pulley place the idler pulley around the other end and replace the idler pulley onto the tensioning shaft Replace the tension nut and then tension as descr...

Page 24: ...ion is reached tighten the tension nut Note tightening the nut will tighten the belt slightly please set the tension screw to compensate for this The tension belt should have approximately 1 4 6 mm of...

Page 25: ...ine base as shown below Turn the machine over revealing the motor drive belt Loosen the set screw retaining the idler pulley as indi cated below The shaft retaining the pulley should now be free to re...

Page 26: ...uld require the removal of the air chamber as sembly to gain access to its mounting screw through the top plate Slacken the M6 CSK screw and rotate the tensioner housing to pre load the arm to create...

Page 27: ...ubricator oil level there is a slot in the front of the control housing see Fig 1 Through this the oil level should be visible Alternatively while removing changing the battery the bowl see Fig 2 will...

Page 28: ...is in opera tion The operator can observe the oil being added via the sight glass just below the knob If more than three 3 drops per minute is being added turn the knob in the minus direction until th...

Page 29: ...completed can be entered into the spaces provided in this table This will give the user a record of what service has been carried out and when 1 Check the tool box ensure all tools and interchangeable...

Page 30: ...Page 30 18 0 SERVICE HISTORY RECORD Service no Date Carried out by Record of service repair...

Page 31: ...icated The easiest and most straightforward way to complete these checks is to set the machine up for a normal ca ble insertion but fit a seal in place of the cable The microduct can then be pressuriz...

Page 32: ...the microduct integrity has been confirmed by the method outlined above The microduct may be lubri cated Open the air box and microduct clamp assembly as shown in the sketch above withdraw the microd...

Page 33: ...e Appendix 1 4 2 mm cord seal See Appendix 1 5 315 mA Fuses P N 89593 6 Motor Drive Belt P N 34742 For spare parts always quote the machine type and serial number and contact General Machine Products...

Page 34: ...from the exhaust Again if not there is a connection prob lem here Open the flow control valve so the motor begins to turn if the motor turns but the drive belts do not this would suggest an issue with...

Page 35: ...TO 6 4mm DIAMETER 89378 CABLE SEAL COLLET ASSEMBLY 6 4 TO 8 0mm DIAMETER 89379 CABLE SEAL COLLET ASSEMBLY 8 0 TO 9 5mm DIAMETER 89373 CABLE SEAL COLLET ASSEMBLY 9 5 TO 11 0mm DIAMETER SPARE CABLE SEA...

Page 36: ...torque control pressure setting a little further Eventually the cable will buckle The torque con trol pressure setting is now a little too high Reduce the pressure a little This is the optimum settin...

Page 37: ...o Use to increment digit this instruction applies to all following number inputs Hold and press o diV Cnt is displayed Press Enter value 01 0000 Hold and press o dP Cnt is displayed Press until 0 is...

Page 38: ...38 Press Enter value 01 0 Hold and press o EndPro is displayed Press un l YES is displayed Hold and press o Programming completed OR Press un l no is displayed Hold and press o Programming mode resta...

Page 39: ...Page 39...

Page 40: ...Page 40 GMP 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 FAX 1 215 357 6216 EMAIL info gmptools com...

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