10
GB
Adjusting the plunge depth
1. Release the plunge mechanism by rotating the Plunge Lock Lever (32) to its upper position
2. The Depth Stop (24) can have a major adjustment by slackening the Depth Stop Lock (27), pressing the
Depth Stop Release Button (26) and moving the Depth Stop to the required position
3. Use the Depth Scale (14) and Depth Stop Height Indicator (28) to aid adjustment of the cutter height
4. Minor adjustment of the Depth Stop can be achieved with the Depth Stop Micro Adjustment (13) and
Depth Stop Micro Adjuster Indicator (29). The graduations are marked in 0.1mm graduations but are only
approximate
5. Retighten the Depth Stop Lock at the correct height for the required cut so when plunged the correct depth
of the router bit cutter is exposed to the material
Note:
The scales and indicators can be used to check changes in depth setting, but actual cutting depth is
best measured by making a trial cut on scrap material
Using the turret stop
The Turret Stop (21) allows 3 different plunge depths to be configured for fast switching in use. This can
massively speed up operations or allow a 3-cut approach to reaching the final required depth of cut. This is
especially important where the workpiece is more difficult to cut, i.e. harder wood or when better finish is
required in some situations.
1. Release the Turret Stop Height Lock Nut (22) on the Turret Stop you wish to adjust
2. Adjust the Turret Stop Height Adjuster to the required height checking against the Depth Stop (24) as it is
plunged to ensure the exposed cutter height is as required
3. Retighten the Turret Stop Height Lock Nut
4. Rotate the turret stop assembly to the next Turret Stop and repeat as above to set the height
Setting the depth of cut with the plunge base
• To lock the router at a set depth of cut without using plunge in use, plunge the router head down and
rotate the Plunge Lock Lever (32) to its lower position. This will hold the router head in this position
IMPORTANT:
It is more dangerous to start the router with the cutter already exposed below the base and
requires extra care in use.
Operation
WARNING:
ALWAYS wear eye protection, adequate respiratory and hearing protection, as well as suitable
non-fabric gloves, when working with this tool.
IMPORTANT:
Ensure the Motor Vents (12) and other vents of the tool are kept clean. Metallic swarf, fibre glass,
plaster and other particles and dust can damage the tool if allowed to enter the Motor Vents. Use a vacuum
cleaner to ensure the vents are clean. If necessary blow out with compressed air.
Setting the depth of cut with the trimmer base
IMPORTANT:
The small base means there is a greater risk of injury caused by the fitted router cutter when
adjusting depth of cut. Extra care is necessary.
1. Adjust the height of the Trimmer Base (44) by loosening the Trimmer Tool Lock Lever (42) slowly until the
Height Adjustment Knob (47) will rotate easily but still holds its position and then adjust the height using
the Height Adjustment Knob
2. Retighten the Trimmer Tool Lock Lever
Switching ON & OFF
1. Ensure the router bit is held securely in the collet, and that the router bit cutter is not in contact with the
workpiece or any other object
2. To start the motor press the ON/OFF Switch (4) on the side marked with ‘I’. The motor will start
• To stop the motor, press the ON/OFF Switch on the side marked with ‘O’
Speed control
• The speed of the router is set using the Variable Speed Control (2): a higher number on the dial
corresponds to a higher motor speed
• Choosing the correct speed for the router bit and material will produce a higher quality finish, and prolong
the service life of your router bits
Making a cut
IMPORTANT:
Take extra care when using the Trimmer Base (44). The small base means the tool is less stable
and the hand positions are not as safe as the Plunge Base (20). Work more slowly and carefully and be ready
to press the ON/OFF Switch (4) while operating
Note:
NEVER operate the router freehand without some form of guide. Guidance can be provided by a bearing
guided router bit cutter, the parallel guide, or a straight edge (Fig. VII).
1. ALWAYS hold the router using both hands, on the handles provided. Ensure the workpiece does not move.
Use clamps wherever possible
2. Allow the motor to reach the full operating speed it has been set to
3. Lower the router bit cutter into the workpiece whilst moving the router slowly, keeping the base plate held
flat against the workpiece
4. If edge cutting, the cutting of the workpiece should be on the left side relative to the cutting direction
(Fig. XII). Keep the pressure constant and allow the cutter to work steadily through the material.
Be aware that knots and other variations will slow the rate of progress
Note:
To avoid 'bit chatter', direct the cut anti-clockwise for external cuts, and clockwise for internal cuts.
Note:
Moving the router too fast can result in a poor quality finish and overloading of the motor. Moving the
router too slowly can result in overheating the workpiece.
Note:
Normal operation of a router is to plunge the head after the router has been switched on.
Accessories
• A wide range of accessories for this tool, including a large selection of ¼“ router bits and 3.1mm mandrel
accessories is available from your GMC stockist. Spare parts, including carbon brushes, guide bushes and
collets are available from your GMC stockist or www.toolsparesonline.com
Maintenance
WARNING:
ALWAYS disconnect from the power supply before carrying out any inspection, maintenance
or cleaning.
General inspection
• Regularly check that all the fixing screws are tight
• Inspect the supply cord of the tool, prior to each use, for damage or wear. Repairs should be carried out by
an authorised GMC service centre. This advice also applies to extension cords used with this tool
Cleaning
• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the
machine’s service life. Clean the body of your machine with a soft brush, or dry cloth. If available, use
clean, dry, compressed air to blow through the ventilation holes
• Clean the tool casing with a soft damp cloth using a mild detergent. Do not use alcohol, petrol or strong
cleaning agents
• Never use caustic agents to clean plastic parts
Lubrication
• All the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the
unit under normal conditions. Therefore, no further lubrication is required.
Brushes
• Over time the carbon brushes inside the motor may become worn
• Excessively worn brushes may cause loss of power, intermittent failure, or visible sparking
• To replace the brushes, remove the Brush Access Covers (11) from both sides of the machine. Remove the
worn brushes and replace with new. Replace the Brush Access Covers. Alternatively, have the machine
serviced at an authorised service centre
Storage
• Store this tool in the supplied soft case, in a secure, dry location out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are no longer functional and are
not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic equipment (WEEE), with household
waste
Contact your local waste disposal authority for information on the correct way to dispose of power tools
732455_MANUAL.indd 10
24/04/2017 16:41