Glow-worm Hideaway 100B Instructions For Use Manual Download Page 6

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6

221764B

BOILER CASING HEIGHT(S)

Diagram 1.2

MAX.900 (35

1/

2

 in.)

MID. 890 (35in.)
MIN. 860 (34in.)

MAX.867 (34

1/

8

 in.)

MID. 857 (33

3/

4

 in.)

MIN. 827 (32

1/

2

 in.)

BOILER
WITH TOP
CASING

BOILER
WITHOUT
TOP CASING

BOILER CASING ALTERNATIVE
HEIGHT POSITIONS

MIN.

MAX.

MIN.

MAX.

MID.

MID.

To
floor
level

FLOOR
LEVEL

0982

General Data

Diagram 1.4

MINIMUM CLEARANCES
UNDER WORKTOP, FIXTURES

0865

   10

(

3/

8

 in.)

   10

(

3/

8

 in.)

   3 (

1/

8

 in.)

BOILER

WITH

TOP

CASING

BOILER

WITHOUT

TOP

CASING

CUPBOARD

CUPBOARD

CUPBOARD

   10 (

3/

8

 in.)

WORKTOP OR FIXTURE

   10

(

3/

8

 in.)

1387

WORKTOP

   10

(

3/

8

 in.)

   10

(

3/

8

 in.)

BOILER

BOILER

    5
(

3/

16

 in.)

CUPBOARDS

Diagram 1.3

MINIMUM CLEARANCES
LEVEL WITH WORKTOP

494 MIN.

(19

7/

16

 in.)

494 MIN.

(19

7/

16

 in.)

1.5 B.S.I. Certification

This boiler is certificated by B.S.I. for safety and performance.
It is, therefore, important that no alteration is made to the boiler,
without permission, in writing, from Hepworth Heating Ltd.

Any alteration not approved by Hepworth Heating Ltd., could
invalidate the B.S.I. certification, boiler warranty and could also
infringe the Statutory Requirements.

1.6 Gas Supply

The gas installation shall be in accordance with the current
issue of BS6891.

The supply from the governed meter must be of adequate size
to provide a steady inlet working pressure of 20mbar (8in wg) at
the boiler.

On completion test the gas installation using the pressure drop
method and suitable leak detection fluid, purge in accordance
with the current issue of BS6891.

1.7 Electrical

WARNING.  This boiler must be earthed.

The electrical installation must be carried out by a competent
person.

All external components shall be of the approved type and shall
be connected in accordance with the current issue of BS7671
and any local regulations which apply.

Connection of the boiler and any system controls to the mains
supply should be through an unswitched shuttered socket outlet
and 3A fused 3 pin plug both to the current issue of BS1363.
Alternatively, a 3A fused double pole isolating switch may be
used, having a minimum double pole contact separation of
3mm, serving the boiler and system controls only.

Heat resistant flexible cable of at least 0.75mm

2

  (24/0.20mm)

to BS6500 Table 16, must be used for all connections within the
boiler casing.

1.8 Boiler Location

This boiler is not suitable for outside installation.

The boiler may be installed in any room, although particular
attention is drawn to the requirements of the current issue of
BS7671 with respect to the installation of the boiler in a room
containing a bath or shower. Any electrical switch or boiler
control utilising mains electricity should be so situated that it
cannot be touched by a person using the bath or shower.  The
electrical provisions of the Building Standards (Scotland)
Regulations are applicable to such installations  in Scotland.

The boiler must stand on a level floor, conforming with the local
authority requirements and building regulations. The base
temperature is within the requirements of BS5258.  The boiler
may be stood on a wooden floor but a metal base plate is
required to protect plastic tiles and similar floor coverings.

Suitable clearance needs to be available at the sides of the
boiler to facilitate direct connection of pipework and making
good around the flue assembly.  The actual clearance required
will vary with site conditions.

The casing can be fitted to the boiler at various heights.  The top
casing can be discarded, if preferred, when fitting the boiler
under a worktop or fixture. See diagram 1.2.

When the boiler is to be installed level with work surfaces etc.,
minimum clearances should be provided as shown in diagram
1.3.  Work tops which overhang the cupboard sides almost in
contact with the casing top, require a larger minimum air gap.
Flush sided fixtures require the same overall minimum space
but can have a reduced air gap on one side.

Boilers to be installed under work tops or fixtures, with or without
the casing top fitted, should be positioned to provide minimum
clearances as shown in diagram 1.4.

To facilitate minimum clearances it may be necessary to modify
the kitchen units or fixtures, depending upon which type of
connections are used.

A front access clearance should be provided as shown in
diagram 1.5.

The minimum gap behind the top casing is as shown in diagram
1.1.  The boiler can be sited further away from the wall if required
to align with kitchen units etc. Refer to Section 3.5.

Combustible wall material must be 25mm (1in) away from flue
components.  Refer to Section 3.5.

Summary of Contents for Hideaway 100B

Page 1: ...the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue Boiler...

Page 2: ...certifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous f...

Page 3: ...obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number given on the front panel Please be advised that the Benchmark logbook should be co...

Page 4: ...To Turn the Boiler Off For short periods turn the boiler thermostat control knob B anticlockwise to O The pilot will stay alight To relight the main burner turn thermostat control knob B clockwise to...

Page 5: ...millimetres except as noted The Seasonal Efficiency Domestic Boilers UK SEDBUK is 73 0 ThevalueisusedintheUKGovernment sStandardAssessment Procedure SAP for energy rating of dwellings The test data f...

Page 6: ...ast 0 75mm2 24 0 20mm to BS6500 Table 16 must be used for all connections within the boiler casing 1 8 Boiler Location This boiler is not suitable for outside installation The boiler may be installed...

Page 7: ...be connected to a cistern supply with a minimum head of 1 metre 3ft and a maximum of 27 metres 90ft and having an open vent in the system The boiler must not be connected to a sealed water system 2 2...

Page 8: ...plasticguttering or within 450mm 18in of painted eaves or gutter an aluminium shield 1 5 metres 5ft long should be fitted to the underside and immediately beneath the guttering The air inlet products...

Page 9: ...accordance with the Compartment Air Vent Table Boththehighlevelandthelowlevelairventsmustcommunicate with the same room or must both be on the same wall to outside air Before fixing the boiler make s...

Page 10: ...loose items pack see diagram 4 5 4 6 Pump Within Boiler Casing If the pump is to be fitted inside the boiler casing see diagram 6 2 ensure that a heat shield kit is obtained and fitted Kit No 425839...

Page 11: ...tioned with the balanced flue duct sticking out into the prepared hole in the wall and pipework connected make good to the inside of the wall face around the boiler flue assembly 4 8 Balanced Flue Ter...

Page 12: ...ent grille is supplied with the boiler and can be fitted at the rear of the left or right hand side casing The grille is fitted on the opposite side to any pipework connections If required fit the gri...

Page 13: ...AX MIN MID MAX SIDE CASING L H MAX MID MIN MIN BOILER PLINTH FRONT CASING BRACKET MID No 8 SCREW 4 UPPER CASING BRACKET LOCATING LUG AND SLOTS 0886 5 3 Top Casing The top casing can be fitted in four...

Page 14: ...the cable does not touch any hot surfaces 6 2 Pump Cable Connection Heat resistant cable as above must be used if the pump is to be fitted inside the casing SupportthecableinasimilarmannertoControlBo...

Page 15: ...alight repeat the lighting procedure only now keep the control knob pushed for a little longer If the gas control knob A is turned to a safety lock prevents it being turned on again until 3 minutes ha...

Page 16: ...ration screw Relight the main burner and check for gas soundness with a suitable leak detection fluid 7 4 Completion and User Information Instruct and demonstrate the efficient and safe operation of t...

Page 17: ...e and burners to be withdrawn forwards Remove graphite coated nut to release baffle tray and remove from combustion chamber taking care not or damage the insulation material in the sides of the chambe...

Page 18: ...Section 8 1 Disconnect the gas valve plug thermocouple nut and pilot tube connections at the gas valve see diagram 9 1 Support the valve and remove the four right hand flange screws to disconnect the...

Page 19: ...Thermostat Follow the relevant instructions in Section 8 1 Remove the mains inlet connector by pulling downwards see diagram 8 1 Remove the retaining split pin from the phial pocket then withdraw the...

Page 20: ...ntrol box and unhooking at the bottom see diagram 9 4 Pull the ignition lead off piezo unit see diagram 9 4 When refitting control box make sure the thermostat capillary is positioned so that it passe...

Page 21: ...N in inlet connector and gas valve plug terminal N Is there continuity Disconnect ohmmeter and reconnect gas valve plug Restore power to unit Does burner light Boiler in order Isolate electricity sup...

Page 22: ...re the OPEN CIRCUIT voltage Is voltage greater than 15mV Faulty thermocouple Replace Note the open circuit reading then measure the CLOSED CIRCUIT voltage Note this voltage Referring to the diagnosis...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat Cut...

Page 24: ...British Gas also quote the GC number of the part and appliance 9014 3 5 8 9 10 4 7 6 12 1 2 11 Diagram 11 1 Key No Part No Description GC No 1 203377 Gas control valve 394 151 2 205748 Injector 2 3 2...

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