Glow-worm Hideaway 100B Instructions For Use Manual Download Page 16

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16

221764B

7  Commissioning

PILOT FLAME DIMENSION

Diagram 7.2

PLINTH / DOOR FITTING

Diagram 7.3

FLAME
DIMENSION

SPARK GAP
DIMENSION

0937

Pilot shield
omitted
for clarity

  13 (

1

/

2

 in.)

   APPROX.

3-4mm.
 (

1

/

8

 in.)

PILOT
BURNER
ASSEMBLY

VIEWING
WINDOW

1356

VIEW 2

VIEW 1

VIEW 2

PLINTH
FRONT

LOWER
HOOK

VIEW 1

UPPER
HOOK

DOOR
FASCIA

STUD

7.3 Operational Checks

Check operation of the flame failure device as follows, with the
main burner alight, turn the gas valve control knob “A” fully
clockwise to its stop'

' , this will extinguish the main and pilot

burners.  The safety device should close before 60 seconds
have elapsed, a click from the gas valve will indicate it has
closed.

Remove the pressure gauge and refit the pressure test point
screw “G”, make sure that a gas tight seal is made.

Turn thermostat “B” to “O” then relight the pilot burner as
Section 7.1.

Relight the main burner.

Check that the boiler thermostat and all automatic controls are
operating correctly.

Do not attempt to adjust the thermostat calibration screw.

Relight the main burner and check for gas soundness with a
suitable leak detection fluid.

7.4 Completion and User Information

Instruct and demonstrate the efficient and safe operation of the
boiler, heating and hot water system.

Hand the Instructions for Use to the user, for their retention,
making sure that they are understood.

Advise that to ensure the efficient and safe operation of the
boiler it is recommended that it is checked and serviced at
regular intervals.  The frequency of servicing will depend upon
the installation conditions and usage, but in general once a year
should be enough.

It is that law that any servicing must be carried out by a
competent person.

Draw attention, if applicable, to the current issue of the Gas
Safety (Installation and Use) Regulations, Section 35, which
imposes a duty of care on all persons who let out any property
containing a gas appliance.

Fit the plinth front by locating the sides over the boiler plinth then
lowering to engage the upper and lower hooks, see diagram
7.3.

Fit the door by locating the hooked runner at the bottom into the
slots in the side casings and pushing on to the studs on the side
casings.

Reminder - Leave these instructions and the “Benchmark”
logbook with the user.

Summary of Contents for Hideaway 100B

Page 1: ...the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue Boiler...

Page 2: ...certifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous f...

Page 3: ...obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number given on the front panel Please be advised that the Benchmark logbook should be co...

Page 4: ...To Turn the Boiler Off For short periods turn the boiler thermostat control knob B anticlockwise to O The pilot will stay alight To relight the main burner turn thermostat control knob B clockwise to...

Page 5: ...millimetres except as noted The Seasonal Efficiency Domestic Boilers UK SEDBUK is 73 0 ThevalueisusedintheUKGovernment sStandardAssessment Procedure SAP for energy rating of dwellings The test data f...

Page 6: ...ast 0 75mm2 24 0 20mm to BS6500 Table 16 must be used for all connections within the boiler casing 1 8 Boiler Location This boiler is not suitable for outside installation The boiler may be installed...

Page 7: ...be connected to a cistern supply with a minimum head of 1 metre 3ft and a maximum of 27 metres 90ft and having an open vent in the system The boiler must not be connected to a sealed water system 2 2...

Page 8: ...plasticguttering or within 450mm 18in of painted eaves or gutter an aluminium shield 1 5 metres 5ft long should be fitted to the underside and immediately beneath the guttering The air inlet products...

Page 9: ...accordance with the Compartment Air Vent Table Boththehighlevelandthelowlevelairventsmustcommunicate with the same room or must both be on the same wall to outside air Before fixing the boiler make s...

Page 10: ...loose items pack see diagram 4 5 4 6 Pump Within Boiler Casing If the pump is to be fitted inside the boiler casing see diagram 6 2 ensure that a heat shield kit is obtained and fitted Kit No 425839...

Page 11: ...tioned with the balanced flue duct sticking out into the prepared hole in the wall and pipework connected make good to the inside of the wall face around the boiler flue assembly 4 8 Balanced Flue Ter...

Page 12: ...ent grille is supplied with the boiler and can be fitted at the rear of the left or right hand side casing The grille is fitted on the opposite side to any pipework connections If required fit the gri...

Page 13: ...AX MIN MID MAX SIDE CASING L H MAX MID MIN MIN BOILER PLINTH FRONT CASING BRACKET MID No 8 SCREW 4 UPPER CASING BRACKET LOCATING LUG AND SLOTS 0886 5 3 Top Casing The top casing can be fitted in four...

Page 14: ...the cable does not touch any hot surfaces 6 2 Pump Cable Connection Heat resistant cable as above must be used if the pump is to be fitted inside the casing SupportthecableinasimilarmannertoControlBo...

Page 15: ...alight repeat the lighting procedure only now keep the control knob pushed for a little longer If the gas control knob A is turned to a safety lock prevents it being turned on again until 3 minutes ha...

Page 16: ...ration screw Relight the main burner and check for gas soundness with a suitable leak detection fluid 7 4 Completion and User Information Instruct and demonstrate the efficient and safe operation of t...

Page 17: ...e and burners to be withdrawn forwards Remove graphite coated nut to release baffle tray and remove from combustion chamber taking care not or damage the insulation material in the sides of the chambe...

Page 18: ...Section 8 1 Disconnect the gas valve plug thermocouple nut and pilot tube connections at the gas valve see diagram 9 1 Support the valve and remove the four right hand flange screws to disconnect the...

Page 19: ...Thermostat Follow the relevant instructions in Section 8 1 Remove the mains inlet connector by pulling downwards see diagram 8 1 Remove the retaining split pin from the phial pocket then withdraw the...

Page 20: ...ntrol box and unhooking at the bottom see diagram 9 4 Pull the ignition lead off piezo unit see diagram 9 4 When refitting control box make sure the thermostat capillary is positioned so that it passe...

Page 21: ...N in inlet connector and gas valve plug terminal N Is there continuity Disconnect ohmmeter and reconnect gas valve plug Restore power to unit Does burner light Boiler in order Isolate electricity sup...

Page 22: ...re the OPEN CIRCUIT voltage Is voltage greater than 15mV Faulty thermocouple Replace Note the open circuit reading then measure the CLOSED CIRCUIT voltage Note this voltage Referring to the diagnosis...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat Cut...

Page 24: ...British Gas also quote the GC number of the part and appliance 9014 3 5 8 9 10 4 7 6 12 1 2 11 Diagram 11 1 Key No Part No Description GC No 1 203377 Gas control valve 394 151 2 205748 Injector 2 3 2...

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