Glow-worm Hideaway 100B Instructions For Use Manual Download Page 22

Supplied By www.heating spares.co  Tel. 0161 620 6677

22

221764B

Closed Circuit Voltage (millivolts)

DIAGNOSIS GRAPH FOR 
THERMOCOUPLE CIRCUIT

Open Circuit Voltage (millivolts)

0

2

4

6

8

10 12 14 16 18 20 22

9

11

13

15

17

19

21

23

25

27

29

A

B

C

10  Fault  Finding - Thermocouple

Diagram 10.4

1546

Diagram 10.3

THERMOCOUPLE FAULT FINDING

Disconnect appliance thermocouple from the multifunctional control. Check that all 

connections are clean and in good condition. Fit test meter interrupter into the magnet unit. 

Fit appliance thermocouple into the test meter interrupter.

NO

YES

Hold down control tap in ignition position. Ignite burner, allowing thermocouple to attain
operating temperature. Measure the OPEN CIRCUIT voltage.

Is

voltage
greater

than

15mV?

Faulty thermocouple.
Replace.

Note the open circuit reading then measure the CLOSED CIRCUIT voltage. Note this voltage.
Referring to the diagnosis graph, mark the open circuit voltage on the VERTICAL axis,
and the closed circuit voltage on the HORIZONTAL axis. Note the point where these
two values intersect on the graph.

THERMOCOUPLE
CIRCUIT IS
SATISFACTORY

In

which

area of the

graph is the

intersect

Faulty thermocouple.
Replace.

Faulty magnet unit in gas tap.
Replace multifunctional control.

B

A

C

6042

10.2 Thermocouple

To test the thermocouple a meter with a range of 0 to 30mV is
required together with a thermocouple interrupter similar to the
Minitest 6 Multimeter and interrupter.

Refer to thermocouple fault finding chart, diagram 10.3 and
diagnosis graph, diagram 10.4.

10.3 Pilot

Refer to pilot fault finding chart, diagram 10.5.

Summary of Contents for Hideaway 100B

Page 1: ...the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue Boiler...

Page 2: ...certifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous f...

Page 3: ...obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number given on the front panel Please be advised that the Benchmark logbook should be co...

Page 4: ...To Turn the Boiler Off For short periods turn the boiler thermostat control knob B anticlockwise to O The pilot will stay alight To relight the main burner turn thermostat control knob B clockwise to...

Page 5: ...millimetres except as noted The Seasonal Efficiency Domestic Boilers UK SEDBUK is 73 0 ThevalueisusedintheUKGovernment sStandardAssessment Procedure SAP for energy rating of dwellings The test data f...

Page 6: ...ast 0 75mm2 24 0 20mm to BS6500 Table 16 must be used for all connections within the boiler casing 1 8 Boiler Location This boiler is not suitable for outside installation The boiler may be installed...

Page 7: ...be connected to a cistern supply with a minimum head of 1 metre 3ft and a maximum of 27 metres 90ft and having an open vent in the system The boiler must not be connected to a sealed water system 2 2...

Page 8: ...plasticguttering or within 450mm 18in of painted eaves or gutter an aluminium shield 1 5 metres 5ft long should be fitted to the underside and immediately beneath the guttering The air inlet products...

Page 9: ...accordance with the Compartment Air Vent Table Boththehighlevelandthelowlevelairventsmustcommunicate with the same room or must both be on the same wall to outside air Before fixing the boiler make s...

Page 10: ...loose items pack see diagram 4 5 4 6 Pump Within Boiler Casing If the pump is to be fitted inside the boiler casing see diagram 6 2 ensure that a heat shield kit is obtained and fitted Kit No 425839...

Page 11: ...tioned with the balanced flue duct sticking out into the prepared hole in the wall and pipework connected make good to the inside of the wall face around the boiler flue assembly 4 8 Balanced Flue Ter...

Page 12: ...ent grille is supplied with the boiler and can be fitted at the rear of the left or right hand side casing The grille is fitted on the opposite side to any pipework connections If required fit the gri...

Page 13: ...AX MIN MID MAX SIDE CASING L H MAX MID MIN MIN BOILER PLINTH FRONT CASING BRACKET MID No 8 SCREW 4 UPPER CASING BRACKET LOCATING LUG AND SLOTS 0886 5 3 Top Casing The top casing can be fitted in four...

Page 14: ...the cable does not touch any hot surfaces 6 2 Pump Cable Connection Heat resistant cable as above must be used if the pump is to be fitted inside the casing SupportthecableinasimilarmannertoControlBo...

Page 15: ...alight repeat the lighting procedure only now keep the control knob pushed for a little longer If the gas control knob A is turned to a safety lock prevents it being turned on again until 3 minutes ha...

Page 16: ...ration screw Relight the main burner and check for gas soundness with a suitable leak detection fluid 7 4 Completion and User Information Instruct and demonstrate the efficient and safe operation of t...

Page 17: ...e and burners to be withdrawn forwards Remove graphite coated nut to release baffle tray and remove from combustion chamber taking care not or damage the insulation material in the sides of the chambe...

Page 18: ...Section 8 1 Disconnect the gas valve plug thermocouple nut and pilot tube connections at the gas valve see diagram 9 1 Support the valve and remove the four right hand flange screws to disconnect the...

Page 19: ...Thermostat Follow the relevant instructions in Section 8 1 Remove the mains inlet connector by pulling downwards see diagram 8 1 Remove the retaining split pin from the phial pocket then withdraw the...

Page 20: ...ntrol box and unhooking at the bottom see diagram 9 4 Pull the ignition lead off piezo unit see diagram 9 4 When refitting control box make sure the thermostat capillary is positioned so that it passe...

Page 21: ...N in inlet connector and gas valve plug terminal N Is there continuity Disconnect ohmmeter and reconnect gas valve plug Restore power to unit Does burner light Boiler in order Isolate electricity sup...

Page 22: ...re the OPEN CIRCUIT voltage Is voltage greater than 15mV Faulty thermocouple Replace Note the open circuit reading then measure the CLOSED CIRCUIT voltage Note this voltage Referring to the diagnosis...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat Cut...

Page 24: ...British Gas also quote the GC number of the part and appliance 9014 3 5 8 9 10 4 7 6 12 1 2 11 Diagram 11 1 Key No Part No Description GC No 1 203377 Gas control valve 394 151 2 205748 Injector 2 3 2...

Reviews: