Glow-worm Hideaway 100B Instructions For Use Manual Download Page 14

Supplied By www.heating spares.co  Tel. 0161 620 6677

14

221764B

AP

AP

P

P

CB

CB

CB

CB

230

(9)

25

(1)

230

(9)

230

(9)

6  Electrical Wiring

MAINS INLET
CONNECTOR

Diagram 6.1

0878

N

L

CABLE
CLAMP

COVER

SLOTS

LUGS

E

6.1 Control Box Cable Connection.

WARNING.  This boiler must be earthed.

Remove the screw and cover from the mains inlet connector,
supplied loose, see diagram 6.1.

Using heat resistant flexible cable of a suitable length and rating
as stated in Section 1.7 “Electrical” connect the three wires to
the appropriate terminals in the connector.

Engage slots and lugs, replace cover and secure with screw.

Connect the mains inlet connector to the control box and use
three of the cable clips, from the loose items pack, pushed onto
the edge of the right-hand panel in position CB as shown on
diagram 6.2 to ensure the cable does not touch any hot
surfaces.

6.2 Pump Cable Connection

Heat resistant cable as above must be used if the pump is to be
fitted inside the casing.

Support the cable in a similar manner to Control Box Connection,
only fit clips to the casing at P or AP as diagram 6.2.

6.3 System Controls

The electrical installation must be made in accordance with the
current issue of BS7671.

The electrical isolator must isolate both the appliance and
system controls.

6.4 Testing

Checks to ensure electrical safety should be carried out by a
competent person.

In the event of an electrical fault after installation of the boiler,
preliminary system checks must be carried, that is, earth
continuity, polarity and resistance to earth, as described in the
British Gas Multimeter Instruction Book or equal publication.

9016

CABLE CLIP POSITIONS

Diagram 6.2

Fit 4 control
box feed cable
clips at positions
CB

Alternative pump
cable clips (if feed is
on the left hand side)
at positions AP

Fit 2 pump cable
clips at positions P

Summary of Contents for Hideaway 100B

Page 1: ...the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Balanced Flue Boiler...

Page 2: ...certifiedby Notified body 0086 The CE mark on this appliance shows compliance with 1 Directive 90 396 EEC on the approximation of the laws of the Member States relating to appliances burning gaseous f...

Page 3: ...obtain service please call your installer or Heatcall Glow worm s own service organisation using the telephone number given on the front panel Please be advised that the Benchmark logbook should be co...

Page 4: ...To Turn the Boiler Off For short periods turn the boiler thermostat control knob B anticlockwise to O The pilot will stay alight To relight the main burner turn thermostat control knob B clockwise to...

Page 5: ...millimetres except as noted The Seasonal Efficiency Domestic Boilers UK SEDBUK is 73 0 ThevalueisusedintheUKGovernment sStandardAssessment Procedure SAP for energy rating of dwellings The test data f...

Page 6: ...ast 0 75mm2 24 0 20mm to BS6500 Table 16 must be used for all connections within the boiler casing 1 8 Boiler Location This boiler is not suitable for outside installation The boiler may be installed...

Page 7: ...be connected to a cistern supply with a minimum head of 1 metre 3ft and a maximum of 27 metres 90ft and having an open vent in the system The boiler must not be connected to a sealed water system 2 2...

Page 8: ...plasticguttering or within 450mm 18in of painted eaves or gutter an aluminium shield 1 5 metres 5ft long should be fitted to the underside and immediately beneath the guttering The air inlet products...

Page 9: ...accordance with the Compartment Air Vent Table Boththehighlevelandthelowlevelairventsmustcommunicate with the same room or must both be on the same wall to outside air Before fixing the boiler make s...

Page 10: ...loose items pack see diagram 4 5 4 6 Pump Within Boiler Casing If the pump is to be fitted inside the boiler casing see diagram 6 2 ensure that a heat shield kit is obtained and fitted Kit No 425839...

Page 11: ...tioned with the balanced flue duct sticking out into the prepared hole in the wall and pipework connected make good to the inside of the wall face around the boiler flue assembly 4 8 Balanced Flue Ter...

Page 12: ...ent grille is supplied with the boiler and can be fitted at the rear of the left or right hand side casing The grille is fitted on the opposite side to any pipework connections If required fit the gri...

Page 13: ...AX MIN MID MAX SIDE CASING L H MAX MID MIN MIN BOILER PLINTH FRONT CASING BRACKET MID No 8 SCREW 4 UPPER CASING BRACKET LOCATING LUG AND SLOTS 0886 5 3 Top Casing The top casing can be fitted in four...

Page 14: ...the cable does not touch any hot surfaces 6 2 Pump Cable Connection Heat resistant cable as above must be used if the pump is to be fitted inside the casing SupportthecableinasimilarmannertoControlBo...

Page 15: ...alight repeat the lighting procedure only now keep the control knob pushed for a little longer If the gas control knob A is turned to a safety lock prevents it being turned on again until 3 minutes ha...

Page 16: ...ration screw Relight the main burner and check for gas soundness with a suitable leak detection fluid 7 4 Completion and User Information Instruct and demonstrate the efficient and safe operation of t...

Page 17: ...e and burners to be withdrawn forwards Remove graphite coated nut to release baffle tray and remove from combustion chamber taking care not or damage the insulation material in the sides of the chambe...

Page 18: ...Section 8 1 Disconnect the gas valve plug thermocouple nut and pilot tube connections at the gas valve see diagram 9 1 Support the valve and remove the four right hand flange screws to disconnect the...

Page 19: ...Thermostat Follow the relevant instructions in Section 8 1 Remove the mains inlet connector by pulling downwards see diagram 8 1 Remove the retaining split pin from the phial pocket then withdraw the...

Page 20: ...ntrol box and unhooking at the bottom see diagram 9 4 Pull the ignition lead off piezo unit see diagram 9 4 When refitting control box make sure the thermostat capillary is positioned so that it passe...

Page 21: ...N in inlet connector and gas valve plug terminal N Is there continuity Disconnect ohmmeter and reconnect gas valve plug Restore power to unit Does burner light Boiler in order Isolate electricity sup...

Page 22: ...re the OPEN CIRCUIT voltage Is voltage greater than 15mV Faulty thermocouple Replace Note the open circuit reading then measure the CLOSED CIRCUIT voltage Note this voltage Referring to the diagnosis...

Page 23: ...ACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat Cut...

Page 24: ...British Gas also quote the GC number of the part and appliance 9014 3 5 8 9 10 4 7 6 12 1 2 11 Diagram 11 1 Key No Part No Description GC No 1 203377 Gas control valve 394 151 2 205748 Injector 2 3 2...

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