GILES EOF-BIB/FFLT/24/24 Operation & Service Manual Download Page 87

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Troubleshooting

EOF-BIB/FFLT/24/24

7. Troubleshooting

7.01

Temperature Control System

Problem

Probable Cause

Corrective Action

FRYER, OR BIB, WILL NOT TURN ON:

No power light

A. Not connected to power supply

Connect to proper power supply

B. Supply power circuit breaker

tripped

Check circuit breakers in electrical

panel

C. Blown fuse on unit

Check fuses on back of unit (access

cover must be removed)

D. Faulty fuse holder

Replace fuse holder on unit (access

cover must be removed)

E. Faulty power switch

Replace power switch

F. Incorrect power supply voltage

Connect unit to proper power supply

FRYER WILL NOT HEAT:

Power light

; Heat light

OFF

A. Heat Switch not placed in the

HEAT,

position

Place Heat Switch in the

HEAT,

position (no Heat Switch on BIB unit)

FRYER, OR BIB, WILL NOT HEAT:

Power light

Heat Switch in

HEAT,

position

Heat Light is

OFF

NOTE:

There is no Heat Switch on the

BIB unit.

A. Temperature setpoint is below

actual oil temperature

Set controller to higher temperature,

if setpoint is correct, allow oil to cool

B. Drain Valve is open (alarm is sound-

ing)

Close & lock Drain Valve, press alarm

reset on controller

C. Faulty unit Controller

Replace Controller

D. Variable temperature sensor is

shorted, or open

Replace sensor

E. Loose wiring in heat control circuit Inspect and repair wiring

F. Faulty Contactor

Replace faulty Contactor

G. Faulty heating element

Replace faulty element

H. Faulty Heat Switch

Replace Heat switch

I. Low oil level (fryer units only)

Turn power switch

OFF

, add oil to

proper level

The following describes basic troubleshooting procedures.

IMPORTANT! Most troubleshooting and repairs should

only be attempted by qualified service technicians

. Users should only attempt to correct problems involving opera-

tional issues. For more detailed professional evaluation, wiring diagrams are provided for each unit. If needed, they

are attached to the Back Panels of the unit.

Summary of Contents for EOF-BIB/FFLT/24/24

Page 1: ...unter Park Drive West Montgomery AL 36109 USA Fax 334 239 4117 Website www gfse com Toll Free 800 554 4537 USA Canada Only Form 65946 Rel Jun 2013 Rev Mar 2017 Rev B EOF BIB FFLT 24 24 Operations Service Manual EOF BIB FFLT 24 24 ...

Page 2: ...Date Summary of Changes B Jan 2017 Updated Parts List Section 8 to reflect new Contactors Schneider with included Suppressor Added 208V Contactor to Parts List Section 8 Miscellaneous format changes updated various graphics ...

Page 3: ...y authorized service representatives to repair recondition replace or inspect units of its manufacture with such labor being rendered without cost to owner for 24 months from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts supplied under this Limited Warranty are specified on...

Page 4: ......

Page 5: ...IB Electrical Specifications 8 2 04 2 EOF 24 Electrical Specifications 8 2 05 Electrical Connections 9 2 05 1 Electrical Connections Diagram 9 2 06 Ventilation 10 3 Overview 11 3 01 EOF BIB Vat Control Panel 12 3 02 EOF BIB Lower Cabinet Area 14 3 03 FFLT Table 16 3 04 FFLT Control Panel 18 3 05 FFLT Lower Cabinet Area 20 3 06 EOF 24 Basket Lifts Baskets 22 3 07 EOF 24 Basket Hanger Baskets 24 3 0...

Page 6: ... 52 5 03 Cooking Procedure EOF24 Fryer 53 5 04 BOIL IN BAG Procedure BIB 58 5 05 Filtering Fryer Shortening 61 5 06 Removing Used Shortening 64 5 07 Using the Optional Renewable Filter Media SSFS 67 5 07 1 Washing the Filter Screen SSFS 67 5 08 Normal Shut Down 68 5 09 Emergency Shut Down 68 6 Cleaning 69 6 01 Boil Out Procedure Cleaning the Fry Pots 69 6 02 Cleaning the Filter Pan Renewing Filter...

Page 7: ...v Table Of Contents EOF BBIB FFLT 24 24 8 09 FFLT Rear 94 8 10 Filter Pan 96 ...

Page 8: ...vi Table Of Contents EOF BBIB FFLT 24 24 Notes ...

Page 9: ...NGER WARNING or CAUTION immediately preceed precautionary measures pertaining to a subsequent activity are intended to alert you of potential personal injury hazards Obey all safety precautions that follow these symbols to avoid possible injury or death Failure to adhere to the safety information identified by the safety alert symbol could also void the manufacturer s warranty Indicates an imminen...

Page 10: ...agram has been provided with each unit Improper installation adjustment alteration service or maintenance could result in serious injury even death equipment or property damage and void the factory warranty DO NOT use or store flammable liquids or materials producing flammable vapors in the vicinity of this or any other electri cal appliance Failure to comply with WARNING notices could result in s...

Page 11: ...ncture the filter media used in the Filter Pan Doing so could result in clogging and damage to the Filter Pump Allow the unit to cool down a minimum of 15 minutes before cleaning or servicing The left side 20 vat is the Boil in Bag BIB unit for rethermalizing bagged frozen food items It is a water only vat Cooking oil should never be placed into this vat CAUTION The electronic components of the Co...

Page 12: ...illary parts It is typically the responsibility of the purchaser to negotiate freight damage claims To aid an electrician during installation or service an electrical wiring diagram is provided with each fryer unit It is attached to the rear panel of each unit Comply with all appropriate governmental heath regulations regarding the cleaning and sanitation of food service equip ment ...

Page 13: ...end taking a few moments to become familiar with the procedures in this Manual pertaining to installation operation cleaning and mainte nance Adhering to these recommended procedures minimizes potential for costly downtime and equipment repairs Please retain this Manual for future reference Various gauge Series 430 and 304 Stainless Steel with a welded tubular stainless steel frame Micro Processor...

Page 14: ...2 Introduction EOF BIB FFLT 24 24 1 04 Specifications 1 04 1 Overall Dimensions Inches mm BASKET LIFT IN UP POSITION BIB Vat FFLT 24 Vat 24 Vat ...

Page 15: ...eight Top of element to level marks Liquid Capacity Bottom of Vat to level marks in mm in mm in mm lbs kg gal L EOF BIB 20 508 20 508 4 1 2 114 138 63 16 59 EOF 24 24 610 24 610 4 1 2 114 160 73 23 86 1 04 4 Vat Size Capacity Water Only IMPORTANT The EOF BIB unit is a hot water rethermalizing vat ONLY DO NOT attempt to use cooking oil in this vat and DO NOT use it to cook any type of food It is de...

Page 16: ...cifications Crated Model Net Weight Crated Size Volume Lbs Kg Length Width Height Cubic Feet Cubic Meters In mm In mm In mm EOF BIB FFLT 24 1 069 485 108 2 743 50 1 270 61 1 549 193 8 5 5 EOF BIB FFLT 24 24 1 197 543 108 2 743 50 1 270 61 1 549 193 8 5 5 ...

Page 17: ...provide adequate ventilation in the operating area as required 5 Consult with a certified electrician or other qualified technician prior to installing this equipment 6 Ensure the electrical circuits supplying power to the unit meet the specifications shown on the Fryer unit s rating label Each unit of the banked system requires a separate power supply 7 Make sure the unit is located on a level fl...

Page 18: ...en immediately inspected If damaged the shipment should have been refused and the freight carrier immediately notified of the damages Typically it is purchaser s responsibility to negotiate freight damage claims The unit will arrive on a shipping skid enclosed by a wooden framework It is secured to the wooden platform by means of high tensile strength strapping and the entire skid is wrapped in ma...

Page 19: ... installation of the Fryer Filter Pan 4 The rear reinforcement bar can remain in place and will not affect fryer operation 5 Remove the front bar by removing all the screws fastening the bar to the unit frame Note that the bar is fastened to the fryer at all vertical uprights 6 It is advisable to retain the bar and all the mount hardware In the event that the unit is moved to a different location ...

Page 20: ...n the rear of the fryer to determine the correct power supply 2 04 1 EOF BIB Electrical Specifications Voltage Phase Watts Circuit Breaker Required Amps L1 L2 L3 208 3 12 000 38 36 38 50 480 1 12 000 25 25 35 Fryers must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to local electrical code to ensure proper grounding of this or any other electri...

Page 21: ... Connect flexible conduit from the Disconnect to the Fryer unit Allow enough conduit length so that the unit can be moved away from the wall for cleaning and servicing see Figure 2 05 1 Conduit to be routed along the floor underneath the Fryer unit and turn up to a 90 conduit connector installed on the back of the Service Box 4 Open Fryer unit Door and remove Service Box Cover see Figure 2 05 1 5 ...

Page 22: ...l Blocks Service Box Service Box Cover Flexible Conduit route along floor under unit Flexible Conduit route along floor under unit Consult a professional ventilation or heating and air conditioning contractor for assistance in designing a Ventilation hood for this unit NOTE Guidelines for proper ventilation system requirements differ from location to location Always consult with local authorities ...

Page 23: ...e proceeding FFLT Lower Cabinet Area Sect 3 05 3 Overview Landing Table Sect 3 03 EOF BIB Boil in Bag Vat EOF BIB Control Panel Sect 3 01 EOF BIB Lower Cabinet Area Sect 3 02 Filter Pan Assembly Sect 3 10 EOF 24 Lower Cabinet Area Sect 3 09 FFLT Control Panel Sect 3 04 EOF 24 Baskets Basket Hanger Sect 3 07 EOF 24 Control Panel Sect 3 08 EOF 24 Basket Lifts Sect 3 06 Not Shown ...

Page 24: ...12 Overview EOF BIB FFLT 24 24 3 01 EOF BIB Vat Control Panel 5 1 4 6 2 3 ...

Page 25: ... switch Turns unit ON and OFF Heating elements will be enabled when switch is set to the ON position If actual temperature is below the setpoint heating will immediately begin 4 Power Indicator Light Green indicator illuminates when Power Switch is set to the ON position 5 Heat Indicator Light Amber indicator illuminates when the Thermostat has energized the heating elements This light will cycle ...

Page 26: ...14 Overview EOF BIB FFLT 24 24 3 02 EOF BIB Lower Cabinet Area 2 1 Not Shown ...

Page 27: ...l not heat if this Drain Valve Handle is not completely closed and locked THIS VAT DOES NOT DRAIN INTO THE FILTER PAN NEVER OPEN THE DRAIN UNLESS AND APPROPRIATE CATCH CONTAINER IS IN PLACE UNDER THE DRAIN TUBE WARNING 2 Drain Tube Drains water from the BIB vat into an appropriate catch container for disposal Always use Oven Mitts when operating these parts they can become very hot during normal u...

Page 28: ...16 Overview EOF BIB FFLT 24 24 3 03 FFLT Dump Station 2 1 ...

Page 29: ...FFLT 24 24 3 03 FFLT Dump Station Item Description Function 1 Landing Table Dump area for cooked product 2 Landing Table Screen Allows excess oil to drain from the freshly cooked product Drainage is returned to Filter Pan ...

Page 30: ...18 Overview EOF BIB FFLT 24 24 3 04 FFLT Control Panel 1 ...

Page 31: ...m Description Function 1 Pump Switch Turns the Filter Pump ON or OFF to circulate cooking oil through the filtration system and return it to the selected Fry Vat or pump oil from the Filter Pan through the Oil Discharge Hose to an appropriate oil disposal unit ...

Page 32: ...20 Overview EOF BIB FFLT 24 24 3 05 FFLT Lower Cabinet Area 1 2 3 4 5 6 ...

Page 33: ...y Please see Section 5 4 Removal of Liquid Shortening WARNING 3 05 FFLT Lower Cabinet Area Item Description Function 1 Diverter Valve Handle Directs the Filter Pump output to either the Fry Vat or the Oil Discharge Hose 2 Quick Disconnect for Oil Discharge Hose Connection for the Oil Discharge Hose when removing used oil from the fryer 3 Quick Disconnect for Filter Pan Hose Connection for the Filt...

Page 34: ...22 Overview EOF BIB FFLT 24 24 3 06 EOF 24 Basket Lifts Baskets 4 2 1 3 Not Shown ...

Page 35: ...t in the correct position as it is lifted or lowered by the Basket Lift 2 Basket Lift 2 Lowers and lifts basket into and from the Fry Vat 3 Fry Screen Positioned just above elements to prevent breading residue or product crumbs from accumulating around the Heating Elements 4 Basket 2 Contains product while cooking Not Shown ...

Page 36: ...24 Overview EOF BIB FFLT 24 24 3 07 EOF 24 Basket Hanger Baskets 2 1 3 Optional not included as standard ...

Page 37: ...kets Item Description Function 1 Basket Hanger Holds basket s allowing excess oil to drain from cooked product and holds empty baskets awaiting the next load 2 Fry Screen Positioned just above elements to prevent breading residue or product crumbs from accumulating around the Heating Elements 3 Basket 2 Contains product while cooking Optional not included as standard ...

Page 38: ...26 Overview EOF BIB FFLT 24 24 3 08 EOF 24 Control Panel 6 5 4 3 2 1 6 5 4 3 2 1 7 Control Panel No Basket Lifts Control Panel With Basket Lifts ...

Page 39: ...e safety control turns OFF power to the heating elements due to overheating Should this light come on during operation refer to the Troubleshooting Section 7 of this manual COOKING ACTIVITIES SHOULD BE DISCONTINUED UNTIL CAUSE IS DETERMINED AND REPAIRED 5 Heat Indicator Light The Orange Heat Indicator Light is illuminated when the Heat Switch is in the ON position and the heating elements are ener...

Page 40: ...28 Overview EOF BIB FFLT 24 24 3 09 EOF 24 Lower Cabinet Area 1 2 ...

Page 41: ...E HEAT SWITCH IS IN THE OFF POSITION BEFORE OPENING THIS VALVE FAILURE TO DO SO COULD RESULT IN A FIRE CAUSING SERIOUS INJURY OR DEATH AND OR EQUIPMENT PROPERTY DAMAGE AND VOID THE WARRANTY NEVER DRAIN OIL FROM MORE THAN ONE FRY VAT AT A TIME INTO THE FILTER PAN DOING SO WILL CAUSE THE FILTER PAN TO OVERFLOW ALWAYS PUMP OIL FROM THE FILTER PAN BACK TO A FRY VAT OR TO A DISPOSAL TANK BEFORE DRAININ...

Page 42: ...30 Overview EOF BIB FFLT 24 24 3 10 Filter Pan Assembly 5 6 3 2 1 4 3 ...

Page 43: ... of Filter Paper 2 may be used 3 Optional Filter Media SSFS Renewable Stainless Steel Filter Screen An alternative to paper filter media Can be cleaned and reused many times 4 Filter Pan Crumb Catcher Captures large crumbs and debris as oil is being drained into Filter Pan providing an additional component of filtration 5 Filter Pan Collects and filters cooking oil Recommend filtering after every ...

Page 44: ...e Fry Vat and Heating Elements Drain Brush Small P N 73235 Use for cleaning the FFLT drain tube Stirring Utensil P N 77775 Use for stirring oil during initial heating and product during cooking Utility Brush P N 71100 Use for cleaning Fry Vat sides and Heating Elements Crumb Scoop P N 30059 Use for removing filter sediment from the Filter Pan ...

Page 45: ...between elements Vat Drain Clean Out Tool P N 36577 Use to clear excessive sediment build up from the Vat Drain Discharge Hose P N 33667 Use for removing liquid shortening from unit Note Not intended for washing down the fry vat FFLT Drain Screen P N 70085 Allows excess oil to drain from freshly cooked product deposited onto Dump Station ...

Page 46: ...roduct when batch cooking without Fry Baskets EOF BIB Screen P N 70083 Prevents food pouches from contacting the Heating Elements while rethermalizing in the BIB vat EOF 24 Fry Screen P N 70084 Prevents breading crumbs or product from contacting the Heating Elements Stainless Steel Filter Screen SSFS P N 41017 Renewable reusable filter media direct replacement for Filter Paper Can be cleaned and r...

Page 47: ...uded Part Description Part Number Function Filter Paper P N 60328 Filter media for the Filter Pan Filter Powder P N 72004 Helps clean and recondition cooking oil when filtering by removing soluble impurities Fryer Boil Out P N 72003 Used to clean the fry pot ...

Page 48: ... Right Side P N 71524 Tools come standard with Fryer or sold separately Dual purpose Fryer attachment no tools required to install Store and organize Fryer Tools right at the fryer Acts as Splash Guard to keep oil splatter or splash off the floor or adjacent equipment Giles Oil Caddy P N 79187 A portable oil disposal container with a capacity of 80 lbs of waste cooking oil Note For use with filter...

Page 49: ...heck out procedures ensure that each unit s control panel and valves are set as described in the following steps 1 Power Switch is set to the OFF position 2 Heat Switch is set to the OFF position 1 2 1 2 4 Unit Preparation 4 01 Settings Prior to Each Check Before attempting to operate the unit refer to Section 3 to familiarize yourself with the various control functions Once you have read and full...

Page 50: ...that the Drain Valve Handle on each unit is in the CLOSED and locked position tab pushed through opening secured behind panel 5 Ensure that the Oil Diverter Valve is in the TO FRYER position 6 Remove all Fry Screen s and Baskets 3 4 3 4 3 3 3 4 01 Settings Prior to Each Check Continued from previous page ...

Page 51: ...t turn on or the Controller Thermostat does not power up refer to the Troubleshooting procedures in Section 7 01 2 1 1 2 The following check will confirm that the unit is properly powered Perform this check for each unit EOF 24 EOF BIB 1 2 The BIB unit does not have a Heat Switch if the setpoint is higher than actual temperature the heating elements will turn ON when Power Switch is placed in ON p...

Page 52: ... the HEAT position Leave in the HEAT position NO MORE THAN 10 to 15 SECONDS Set the Heat Switch to the OFF position 4b For the EOF BIB Set the Power Switch to the ON position If the amber HEAT light does not turn ON press and hold the UP arrow button on the digital Thermostat until it does After the HEAT light turns ON leave the Power Switch set to ON for NO MORE THAN 10 to 15 SECONDS then return ...

Page 53: ...4 While covering the fitting set the Pump Switch to the PUMP position allow pump to run for 3 to 5 sec onds and then set the switch back to OFF If suction is felt the pump is operating correctly Proceed to Section 4 05 If no suction is detected refer to the Troubleshooting procedure in Section 7 02 2 1 1 2 3 The following check will confirm that the Filter Pump is operating properly NOTE This chec...

Page 54: ...et lift carriers screens etc tools and brushes with warm soapy water rinse and dry completely Locate and remove any of the adhesive protective film which remains on the unit Some of this material is intentionally left on the unit to provide protection for surfaces during shipment Clean all sheet metal surfaces with a good quality stainless steel cleaner polish Preparation is now complete proceed t...

Page 55: ...oil during cooking operations it is extremely important that users exercise caution when working with or around this equipment to avoid personal injury CAUTION Before cleaning or performing maintenance set all power switches to OFF and disconnect power to the unit at the main circuit breaker panel DO NOT hose down the unit s interior or exterior with water from a spray hose Failure to comply with ...

Page 56: ...TTON RIGHT BASKET LIFT BUTTON LEFT TIMER SELECT BUTTON SCROLLING DISPLAY TEMP TIME ADJUSTMENT and ELEVATOR UP DOWN BUTTONS DISPLAY INDICATOR LIGHTS Active Only when Basket Lifts Installed The following section describes the functions features and operation of the microprocessor Cooking Controller RIGHT TIMER SELECT BUTTON RESET ALARM BUTTON SET TEMPERATURE BUTTON ...

Page 57: ...se time temperature values when setting Controller Also raises and lowers Basket Lifts if equipped Silences alarm when pressed EOF 24 Press to select Left or Right Basket Lift Inactive if Basket Lifts are not installed Selects the Left Basket Timer Selects the Right Basket Timer 5 01 1 Keys and Functions EOF24 Main display shows cooking times temperature and various status messages Scrolling Displ...

Page 58: ...ation EOF BIB FFLT 24 24 5 01 2 Setting a Cooking Temperature Setpoint EOF24 Adjust temperature setpoint value UP or DOWN Press Press to Save setting Set Power Switch to ON Ensure Heat Switch is in the OFF position ...

Page 59: ...eys EOF24 or Press hold both the desired Basket Timer Key left or right and the desired preset Menu No Key for 5 seconds Adjust the time value to desired cooking time Press the Basket Timer Key again to Save setting or Set Power Switch to ON Ensure Heat Switch is in the OFF position ...

Page 60: ...ft if equipped Press the desired Basket Lift key Press to lower or raise the Cook Basket 5 01 4 Starting a Cooking Cycle EOF24 Press the desired Basket Timer or Press the desired preset Menu Key twice to start timer or x 2 When equipped with Basket Lifts If cancelled after the Basket Lift has been lowered the basket will be lifted out of the oil when the cook cycle is cancelled x 2 ...

Page 61: ...maining Cook Time EOF24 Press the active Timer Menu key The remaining time is displayed and counts down Left or Right LED is lit to indicate which Basket timer being displayed LED illuminated for the active Menu Press and Hold for 5 seconds Actual temperature will be shown on the Main Display for 20 secs ...

Page 62: ...s temperature unit of measure for the valve displayed LOAD Indicator Light Illuminated when heating elements are energized cycles ON and OFF during normal operation Arrow Keys While the PROCESS key is being held pressing these keys increase or decrease the displayed setpoint value A new value automatically becomes effective 3 seconds after the last keystroke and no other keys are pressed 1 2 3 4 5...

Page 63: ... effective in three 3 seconds if no other keys are pressed Within five 5 seconds the Main Display will blink and return to displaying actual temperature 3 The appropriate Temperature Unit Indicator will illuminate to show the temperature unit of measure for the displayed value Changing this setting should rarely be required 1 5 1 5 3 3 5 02 1 Setting the Temperature Unit of Measure BIB Unit The th...

Page 64: ...matically become effective after three 3 seconds 3 The Temperature Unit Indicator light indicates the temperature measurement unit 4 The LOAD light illuminates to indicate that the heating elements are ON This light will cycle ON and OFF during normal operation as the thermostat maintains the water temperature in the vat The amber HEAT light on the BIB Control Panel is also illuminated when the LO...

Page 65: ...This will allow for expansion as the cooking oil heats 4 3 53 Fryer Operation EOF BIB FFLT 24 24 5 03 Cooking Procedure EOF24 Fryer 1 Set the Controller for the desired cooking temperature See Section 5 01 2 2 Ensure the Power Switch is in the OFF position 3 Ensure the Heat Switch is in the OFF position 2 1 1 2 3 4 3 This section describes the cooking process for the EOF 24 Fryer unit Continued ne...

Page 66: ...e energized and oil begins heating to the setpoint temperature 10 11 9 8 9 7 NOTE If an alarm sounds when Power Switch is set to the ON position and the Scrolling Display reads Drain Open Close Push Reset perform Step 4 above and then press Alarm Reset on the Cooking Controller 5 03 Cooking Procedure Continued from Previous Page Continued next page IMPORTANT During the first heating of the day par...

Page 67: ...play reads Stir Oil and Push Reset Press the Alarm Reset key Using the supplied Stirring Utensil or other suitable utensil thoroughly and continuously stir the cooking oil until the Heat Light turns OFF and continue to stir until Heat Light turns ON again 9 Stir cooking oil until the Heat Light turns OFF for a second time Oil has now reached setpoint temperature 13 11 12 NOTE The following step he...

Page 68: ...ively Fry Baskets may be placed into the hot oil first and then uncooked product can be loaded directly into the basket 15 Press desired Basket Timer Button left or right then press the desired Menu Button twice The timer will start and begin to count down The Scrolling Display reads Cooking 23 21 22 5 03 Cooking Procedure Continued from Previous Page 21 22 23 Use extreme caution when dropping pro...

Page 69: ...nger Press the Alarm Reset Button to silence the alarm 18 Allow cooked product to adequately drain 19 Wearing thermal protective mitts or gloves remove Basket and dump cooked product onto the FFLT Dump Station or other appropriate container 20 To continue cooking return to Step 8 of this procedure To shut down the unit see Section 5 08 Normal Shut Down 24 24 27 26 26 27 29 28 28 16 After 60 of the...

Page 70: ...r HEAT light illuminates and the water bath will begin heating 6 Allow the water bath to pre heat to 200 F before using Stir the water occasionally to ensure thorough and even heating Water bath has reached setpoint when the amber HEAT light turns OFF 3 2 1 Ensure the Power Switch is in the OFF position 1 1 3 2 This section describes the general rethermalizing process in the EOF BIB water bath uni...

Page 71: ...ing on pouch size and type of food product 10 Remove pouches individually using tongs and a silicone oven mitt Verify product has reached 165 F by folding the pouch over a digital probe style thermometer 11 After heating allow pouch to sit for approximately one 1 minute 12 Using scissors cut open the pouch and pour contents into a clean pan ready for sale Use extreme caution when placing pouches i...

Page 72: ...allow water to cool a minimum of 1 hour Drain into an appropriate container and discard Rinse vat with clean water and refill NOTE Boil in Bag procedures may differ from location to location Always follow location specific Deli procedures and Job Aids as they always take precedent over the process described in this manual ...

Page 73: ...Mesh Screen Ensure that the Screen is free of residue and properly seated in the Filter Pan bottom Be certain that no debris is trapped underneath the edge gasket and that the Hold down Frame is securely locked in place 5 Evenly distribute approximately 4 3 4 oz of an appropriate Filter Powder over the filter media surface Giles 72004 is recommended This filter aid will recondition the oil by remo...

Page 74: ...panel ensure the Oil Diverter Valve is in the TO FRYPOT position Unlock and slowly pull the Drain Valve Handle out to the OPEN position allowing the cooking oil to drain into the Filter Pan 1 6 5 6 8 7 Continued next page Never drain oil from more than one 1 cook vat at a time into the Filter Pan The Filter Pan only has capacity to contain the oil from one 1 vat Never disconnect and attempt to rem...

Page 75: ...The used oil is pumped from the Filter Pan through the filter media and recirculated back to the Fry Vat Leave the Drain Valve open and allow the oil to continually circulate through the system for at least 5 minutes During this time it is advisable to remove the Fry Screen and use the Pot Brush and Element Brush to scrub the vat walls and elements allowing residue to be flushed into the Filter Pa...

Page 76: ... the OPEN position and allow the oil to completely drain into the Filter Pan 7 During the next step hot shortening is drained from the cook vat exposing the Heating Elements The Fryers feature interlocks and safety shutdown devices however TO FURTHER MINIMIZE THE POTENTIAL OF FIRE ALWAYS CONFIRM THAT THE HEAT SWITCH IS IN THE OFF POSITION BEFORE DRAINING THE COOK VAT DANGER 2 1 7 Never drain oil f...

Page 77: ... 10 12 11 When handling the Discharge Hose during the next step be sure to wear thermal protective mitts or gloves as the hose can become very hot Never leave the Fryer unattended while pumping oil into the Waste Oil Container to avoid accidental spillage WARNING 9 Place the Pump Switch in the PUMP position Allow the pump to run until all liquid shortening has been pump into the Disposal Container...

Page 78: ...ischarge Hose Coupling and drain any oil remaining in the hose into the Waste Oil Disposal Container 15 Allow the Filter Pan to thoroughly cool Remove and thoroughly clean the Filter Pan Cover Crumb Catcher if used and Filter Pan Assembly To perform a Boil Out on the unit see Section 6 01 Boil Out Procedure To shut down the unit see Section 5 08 Normal Shut Down 12 Push and lock the Drain Valve Ha...

Page 79: ...SFS to brush remaining residue from its surface 5 If Screen is removed do not allow filter residue to fall into the Filter Pan bottom and be certain to reinstall the screen with the soiled side up wipe any residue from the edge gasket before installing 1 It is not necessary to wash the SSFS Filter Screen after every filtering cycle 2 At least weekly remove the SSFS Screen and clean it in a sink us...

Page 80: ...ht will turn off 3 If required disconnect fryer supply power at the main circuit breaker panel 3 2 1 In case of emergency disconnect power supply to the unit by turning off the facility main circuit breaker 2 1 3 5 08 Normal Shut Down 5 09 Emergency Shut Down EOF 24 EOF BIB FFLT 24 24 Fryer Operation 68 ...

Page 81: ... waste oil from the unit and dispose see Section 5 06 Removing Used Shortening 2 Ensure the Drain Valve Handle is pushed in and locked in the CLOSE position and that the Power Switch is set to the OFF position 3 Fill the Fry Vat with clean water to the FULL level mark 4 Follow the directions on the Boil Out Cleaner product being used Add the recommend amount of product to the water in the vat and ...

Page 82: ...and Elements with clean dry towels and properly dispose of the waste boil out solution 7 8 5 Place the Power Switch in the ON position 6 Set the Cooking Temperature to the temperature as recommended for the boil out product being used See Section 5 01 2 7 Place the Heat Switch in the HEAT or ON position 8 The boil out solution will heat to recommended setpoint See product instructions for suggeste...

Page 83: ...a See directions in Section 6 02 Cleaning the Filter Pan Replacing Filter Media After Boil Out 17 Clean and re install Filter Pan Cover 18 Position Filter Pan under unit and connect Filter Pan quick disconnect hose 19 Set up the fryer for cooking See Section 5 03 Cooking Procedure 12 11 10 9 6 01 Boil Out Procedure continued 9 10 12 11 ...

Page 84: ...leaner and dry it thoroughly 5 Turn the four Levers to disengage the Hold down Frame Remove clean and dry Frame thoroughly 6 Remove the Filter Media either Filter Paper or reuseable Mesh Screen SSFS Filter Paper Carefully roll up soiled filter sheet and discard avoid allowing filter debris to fall through the perforated support screen in the Filter Pan bottom SSFS Screen Remove the screen avoid al...

Page 85: ...ter Media This procedure should be performed as required by actual cooking load but at a minimum once daily Use thermal protective mitts or gloves as safeguard against from hot parts CAUTION 1 2 10 1 Follow the Normal Shut Down procedure see Section 5 08 2 Disconnect quick disconnect hose remove the Filter Pan and Filter Pan Cover 3 Clean Filter Pan Cover thoroughly using a biodegradable non toxic...

Page 86: ...reen The SSFS Screen only requires washing weekly it should also be washed when performing the Boil Out procedure see Section 5 06 1 Take care not to cut or tear the silicone border gasket 8 Thoroughly clean rinse and dry the Filter Pan Flush out any debris that may have fallen through the perforated support screen Stand pan on end to drain any water from the Filter Pan hoses 10 As applicable reas...

Page 87: ...ght is OFF NOTE There is no Heat Switch on the BIB unit A Temperature setpoint is below actual oil temperature Set controller to higher temperature if setpoint is correct allow oil to cool B Drain Valve is open alarm is sound ing Close lock Drain Valve press alarm reset on controller C Faulty unit Controller Replace Controller D Variable temperature sensor is shorted or open Replace sensor E Loose...

Page 88: ... Correct power supply B Variable temperature sensor too close to heating element Reposition senor to proper location C Faulty cooking Controller Replace Controller OIL OR WATER VAT TEMPERATURE ERRATIC A Faulty temperature sensor Replace Sensor probe B Contactor failing Replace faulty contactor C Faulty cooking Controller Replace Controller D Loose wiring in heat control circuit Inspect and repair ...

Page 89: ...nected to Filtration System A Pump Switch has not been place in the PUMP position Place Pump Switch on the FFLT Panel in the PUMP position B Air leak in system Check all connections hoses filter pan etc C Pump motor has failed Replace faulty motor D Oil Pump is clogged or seized used for boil Clean out free pump and re oil E Diverter Valve handle not in the TO FRYER position Place valve handle ins...

Page 90: ...wer not ON Place Power Switch in ON position B Basket Lift Switch is not in the ON position Place Lift Switch in ON position to enable Basket Lifts C Faulty cooking Controller Replace cooking Controller D Micro switch on the Lift assembly is not of adjustment Adjust switch E Faulty Micro switch on the Lift assembly Replace switch F Faulty Lift motor Replace motor ...

Page 91: ...rough factory approved service agents and kitchen equipment dealers If assistance or repair is required contact a Giles Manufacturers Representative to locate a local service agent or dealer For fur ther assistance contact Giles Foodservice Equipment at one of the following phone numbers 8 Parts List 8 01 Parts Ordering and Service Information UNITED STATES and CANADA Call 800 554 4537 during norm...

Page 92: ...80 Parts List 1 8 01 EOF BIB Control Panel Front Header 3 2 5 4 6 7 8 9 EOF BIB FFLT 24 24 ...

Page 93: ...GREEN 250V 0 5W 03 20399 1 INDICATOR LIGHT AMBER 250V 0 5W 04 20402 1 INDICATOR LIGHT RED 250V 0 5W 05 21190 1 SWITCH ROCKER D P S T 250V 10A 06 23755 1 THERMOSTAT HI LIMIT SAFETY 450 DEG 07 23751 1 TERMINAL BLOCK MA106 08 20315 1 THERMOCOUPLE J TYPE STRAIGHT 13 5 IN REQUIRES P N 45111 FERRULE 09 20362 1 THERMOCOUPLE 7 5X0 188 J STR UNGROUNDED REQUIRES P N 45111 FERRULE ...

Page 94: ...82 Parts List EOF BIB FFLT 24 24 1 3 2 4 5 6 8 02 EOF BIB Rear Cabinet ...

Page 95: ...DER 300V 15A SC 0 15 3 21900 2 FUSE 15 AMP SC 15 4 20617 4 CONTACTOR 60A 3 POLE 240V COIL 480V 240V UNIT INCLUDES RC SUPPRESSOR 4 21245 4 CONTACTOR 60A 3 POLE 208V COIL 208V UNIT INCLUDES RC SUPPRESSOR 5 21241 2 RC SUPPRESSOR 40A TO 65A SUPPRESSOR ONLY INCLUDED WITH ITEM 4 6 20003 2 ELEMENT ROUND 6000W 208V EOF 20 6 20004 2 ELEMENT ROUND 6000W 240V EOF 20 6 24257 2 ELEMENT ROUND 6000W 480V EOF 20 ...

Page 96: ...84 Parts List 8 03 EOF BIB Front Lower Cabinet 3 2 5 4 6 7 EOF BIB FFLT 24 24 1 Not Shown 8 ...

Page 97: ...21051 1 LUG 1 0 2 0 COPPER TERMINAL 125A 1 4 BOLT HOLE 2 21164 1 TERMINAL BLOCK POWER DIST 3 35151 1 DOOR ASSEMBLY 4 39258 1 DRAIN PULL HANDLE 5 40818 1 VALVE BALL 1 1 4 DRAIN SINGLE THREADED 6 21157 1 SWITCH LIMIT 15A 250V DRAIN SWITCH 7 35236 1 COVER SERVICE CONNECTION BOX 8 41285 1 LOWER WATER DRAIN TUBE ...

Page 98: ...86 Parts List 14 13 7 8 1 6 3 12 10 11 8 04 EOF 24 Control Panel Front Header 5 2 4 9 15 16 Not Shown Present Only When Basket Lifts Installed EOF BIB FFLT 24 24 17 ...

Page 99: ... TYPE REQUIRES P N 45111 FERRULE 5 23751 1 TERMINAL BLOCK MA106 6 POLE 6 21101 1 SOCKET RELAY 8 PIN 300V 10A 7 21102 1 RELAY 8 PIN 240V 10A 8 37616 1 TRANSFORMER ADAPTER PLATE ASSY 60HZ 9 21190 1 SWITCH ROCKER ON OFF 250V 20A DPST 10 21052 1 SWITCH ROCKER ON NONE ON 250V 20A DPDT 11 20326 1 CONTROLLER N7 WATLOW 12 38214 1 LIGHT INDICATOR RED 250VAC 13 38213 1 LIGHT INDICATOR ORANGE 250V 14 38215 1...

Page 100: ...88 Parts List Not Shown 8 05 EOF 24 Front Lower Cabinet 2 1 6 8 3 7 5 4 OR EOF BIB FFLT 24 24 ...

Page 101: ... 0 2 0 COPPER TERMINAL 125A 1 4 BOLT HOLE 2 21164 1 TERMINAL BLOCK POWER DIST 3 35150 1 DOOR ASSEMBLY EOF24 4 35152 1 DOOR ASSEMBLY FFLT RT END EOF24 on 4 VAT 5 35236 1 COVER SERVICE CONNECTION BOX 6 40818 1 VALVE BALL 1 1 4 DRAIN SINGLE THREADED 7 39260 1 DRAIN PULL HANDLE 8 40784 1 VALVE BALL 1 2 S S w NON STICK SEALS ...

Page 102: ...90 Parts List 8 06 EOF 24 Rear Upper Lower Cabinet with Basket Lifts Not Shown 7 13 4 9 5 8 6 10 12 1 11 3 2 NOTE Unit may not be equipped with Basket Lifts ...

Page 103: ...20617 4 CONTACTOR 60A 3 POLE 240V COIL 480V 240V UNIT INCLUDES RC SUPPRESSOR 7 21245 4 CONTACTOR 60A 3 POLE 208V COIL 208V UNIT INCLUDES RC SUPPRESSOR 8 20006 5 ELEMENT ROUND 6000W 240V EOF 24 8 20005 5 ELEMENT ROUND 6000W 208V EOF 24 8 24239 5 ELEMENT ROUND 6000W 480V EOF 24 9 36457 2 BASKET LIFT MOTOR ASSEMBLY 10 35166 2 COMPLETE BASKET LIFT ASSEMBLY includes motor 11 22878 2 SWITCH DBL SNAP ACT...

Page 104: ...92 Parts List 8 07 FFLT Lower Front Cabinet 1 3 4 5 7 8 2 6 EOF BIB FFLT 24 24 Not Shown ...

Page 105: ... PAN ASSEMBLY EOF 2 38994 1 FILTER PAN COVER HOUSING ASSEMBLY 3 41900 1 COUPLING QUICK DISCONNECT FEMALE 4 41699 1 COUPLING QUICK DISCONNECT FEMALE 5 35108 1 DIVERTER VALVE HANDLE 6 45755 1 VALVE 3 WAY 1 2NPT NICKEL PLATED 7 21052 1 SWITCH ROCKER ON NONE ON 250V 20A DPDT 8 35152 1 DOOR ASSEMBLY FFLT Not Shown ...

Page 106: ...94 Parts List 2 8 08 FFLT Cabinet Rear 1 Not Shown 4 3 EOF BIB FFLT 24 24 ...

Page 107: ...ist EOF BIB FFLT 24 24 8 08 FFLT Cabinet Rear Not Shown Item Part No Qty Description 1 34970 1 BACK PANEL 2 70912 1 PUMP MOTOR ASSEMBLY 1 3 HP 5 GPM 3 70910 1 PUMP HEAD ONLY 5 GPM 4 70911 1 PUMP MOTOR ONLY 1 3 HP ...

Page 108: ...96 Parts List 8 09 Filter Pan 7 2 3 5 6 4 1 8 9 10 11 Complete assembly Optional Item 12 NOTE PERMANENT SUPPORT SCREEN NOT A REMOVABLE EOF BIB FFLT 24 24 ...

Page 109: ...959 1 HOSE 1 2NPT X 7 5 8 SCT 1 END SWIVEL 3 44150 1 FITTING BRASS MALE 1 2NPT QUICK DISCONNECT 4 30039 8 4 STUD FILTER PAN SUPPORT FRAME 5 36772 1 HOLD DOWN FRAME 6 30040 4 4 STUD FILTER PAN HOLD DOWN FRAME 7 54526 4 LEVER FILTER PAN HOLD DOWN FRAME 8 60328 1 PAPER FILTER MEDIA 19 3 8 X 32 3 8 100 CT CASE 9 36212 1 CRUMB CATCHER FILTER PAN INSERT 10 40958 1 HOSE 1 2NPT X 18 SCT 1 END SWIVEL 11 35...

Page 110: ...98 Parts List Notes EOF BIB FFLT 24 24 ...

Page 111: ......

Page 112: ...ce Equipment 2750 Gunter Park Drive West Montgomery Al 36109 USA 334 272 1457 Toll Free 800 554 4537 USA Canada Only FAX 334 239 4117 www gfse com e mail services gfse com Form 65946 B Rel Jun 2013 Rev Jan 2017 Rev B ...

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