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GILBARCO VEEDER-ROOT BRCM2.X, Installation And Upgrade Instructions

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GILBARCO VEEDER-ROOT BRCM2.X Installation And Upgrade Instructions Download Page 5

Document 
Number

Title

GOLD

SM

 Library

MDE-5220

FlexPay IV CRIND Retrofit Kit Installation 
Instructions for Encore S E-CIM

FlexPay IV

MDE-5226

FlexPay IV CRIND Retrofit Kit
Installation Instructions for Encore 500 S

FlexPay IV

MDE-5265E BRCM2.x Installation and Upgrade Instructions · April 2021

Page 5

Introduction

Abbreviations and Acronyms

Term

Description

ASC

Authorized Service Contractor

BRCM

Back Room Communication Module

CCP

Cloud Control Processor

CPR

Cardiopulmonary Resuscitation

CRIND

Card Reader in Dispenser

COMM

Communication

D-Box

Distribution Box

DCM

Dispenser Communication Module

DEF

Diesel Exhaust Fluid

E-CIM

Enhanced Customer Interface Module

EMV

Europay

®

, MasterCard

®

, and Visa

®

EPP

Encrypting PIN Pad

ESD

Electrostatic Discharge

FCC

Federal Communications Commission

FCI

Forecourt Communications Interface

GOLD

Gilbarco Online Documentation

HCM 

High Speed Communication Module 

LAN

Local Area Network

LED

Light Emitting Diode

NEC

National Electrical Code

NFPA

National Fire Protection Association

OSHA

Occupational Safety and Health Administration

PCA

Printed Circuit Assembly

POS

Point of Sale

SCR

Secure Card Reader

SSoM

Secure Systems on Module

STP

Submersible Turbine Pump

TAC

Technical Assistance Center

TCP/IP

Transmission Control Protocol/Internet Protocol

TRIND

Transmitter/Receiver In Dispenser

Summary of Contents for BRCM2.X

Page 1: ...used for ApplauseMedia System or the future Transmission Control Protocol Internet Protocol TCP IP based EMV payment protocol and other dispenser applications that require high speed connectivity Inte...

Page 2: ...odes and regulations Failure to do so may adversely affect the safe use and operation of the equipment Note To ensure valid warranty this kit must be installed by a Gilbarco trained ASC NEC 514 11 Com...

Page 3: ...e following configurations One board talking dispenser pump or CRIND protocol message streams and another board independently talking dispenser pump or CRIND protocol message streams Two boards commun...

Page 4: ...g with 02 to add the high speed signal With EMV the CRIND current loop is no longer used Therefore for Passport systems communicating with Gilbarco dispensers a BRCM2 x ending with 02 is sufficient no...

Page 5: ...x DCM Dispenser Communication Module DEF Diesel Exhaust Fluid E CIM Enhanced Customer Interface Module EMV Europay MasterCard and Visa EPP Encrypting PIN Pad ESD Electrostatic Discharge FCC Federal Co...

Page 6: ...or barricades at the affected unit s A total electrical shut off of the affected unit s Read the Manual Read understand and follow this manual and any other labels or related materials supplied with t...

Page 7: ...ling of our products Some products contain electronics batteries or other materials that may require special management practices depending on your location Please refer to your local state or country...

Page 8: ...re ce manuel et toutes les autres tiquettes ou documentations apparent es fournies avec cet quipement Si l intervenant ne comprend pas une proc dure il doit appeler un Prestataire de service agr par G...

Page 9: ...ple adresse avant arri re du b timent etc Nature de l accident par exemple crise cardiaque ventuelle renvers par une voiture br lures etc ge de la victime par exemple b b adolescent ge moyen personne...

Page 10: ...on of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Changes or modifications not e...

Page 11: ...running FlexPay Connect v2 high speed The back room configuration Note Do not run high speed connection to units that will not be processing high speed transactions for example a kerosene unit off to...

Page 12: ...th two fasteners shown on the left and right side of the assembly The unit must be mounted on the wall above the wiring trough and be connected to the wiring trough with a regulatory approved conduit...

Page 13: ...0012B New installation 115 V one current loop board Mount PA0422 on the wall Remove the cover and proceed to New Installation with D Box Boards For PA0422 Models on page 14 PA04221000022B New installa...

Page 14: ...gram on page 35 These connections vary significantly depending on the site configuration 1 Remove the single screw securing the lid of the BRCM2 x 2 If the BRCM2 x has D Box boards remove the transfor...

Page 15: ...Field Wiring Board on Rear Side of D Box Board Plate Setup for Passport Only P400 High speed Connection P416 24 VDC To Optional Second D Box Board To D Box Board To CRINDs in Dispensers 9 16 To CRIND...

Page 16: ...o Appendix B Configuring Distribution Boards on page 40 9 Power up the D Box by connecting AC power to the D Box lid and connecting the lid output to the D Box If the box does not power up verify that...

Page 17: ...Box and Field wiring Board Tabs on lid Power Supply input P416 RS422 inputs P103A and P103B RS422 inputs P103A and P103B CCP HCM input P400 Two Wire inputs P102A and P102B 4 Disconnect the power cabl...

Page 18: ...d and connecting the lid output to the D Box If the box does not power up verify that the switch on the lid is in the ON position When the unit is properly powered up the board in the lid and the LEDs...

Page 19: ...er cord from the outlet and the chassis 2 Open the lid of the existing D Box 3 Remove the transformer connections to both D Boxes the existing D Box and the PA04222000202 202B 002B see Figure 11 4 Rem...

Page 20: ...nose pliers Leave the stand offs on the boards Figure 12 Removing D Box Board from D Box Tray D Box Tray Stand off 10 Transfer the boards and stand offs on the field wiring tray 11 Use the included 9...

Page 21: ...ection P416 24 VDC To Optional Second D Box Board To D Box Board To CRINDs in Dispensers 9 16 To CRINDs in Dispensers 1 8 Connectors to D Box Boards Connectors to Dispensers Note This example is typic...

Page 22: ...to Appendix B Configuring Distribution Boards on page 40 18 Power up the D Box by connecting AC power to the D Box lid and connecting the lid output to the D Box If the box does not power up verify th...

Page 23: ...881A002 PCA Field Wiring Board see Figure 18 and Figure 19 on page 24 For non Passport POS with dispenser pump and CRIND connected communications in the same D Box connect the dispenser pump field wir...

Page 24: ...nd D Box Board To D Box Board To CRINDs in Dispensers 9 16 To CRINDs in Dispensers 1 8 Connectors to D Box Boards Connectors to Dispensers Note This example is typical for Passport POS Field Wiring Bo...

Page 25: ...t all board power and other connections Figure 20 Repositioning New Field Wiring Tray 5 Connect the AC power cord into the wall outlet and to the lid Note If the unit does not power up ensure that the...

Page 26: ...that the power supply to the board is established successfully Figure 22 Green LED Indication D Box AC Inlet Lid AC Power Output AC Power Cord Green LEDs 6 Verify that Communication COMM LEDs are blin...

Page 27: ...2B 002B near the data path between the third party forecourt controller and the wiring trough 2 Connect the third party forecourt controller wiring to the 9 pin connectors on the field wiring board 3...

Page 28: ...sign of the Security Cover is not backward compatible or field replaceable but can be adjusted in the field based on the number of Ethernet ports being used The Security Cover is black in color to mat...

Page 29: ...21 Page 29 Upgrading to BRCM2 x Figure 27 Front View of the BRCM2 x with Security Cover Figure 28 and Figure 29 on page 30 show different configurations of a Security Cover Figure 28 Security Cover wi...

Page 30: ...Page 30 MDE 5265E BRCM2 x Installation and Upgrade Instructions April 2021 Upgrading to BRCM2 x Figure 29 Security Cover with Three Open Ports Three Open Ports for use remaining ports covered...

Page 31: ...on Figure 30 Connecting LAN Cable into RJ 45 Jack RJ 45 Jack Not Used Figure 31 LAN Cable Connected to BRCM2 x Note The lid of the BRCM2 x when installed protrudes from the wall about three inches mor...

Page 32: ...selection TWI B from POS High Speed Enable JP24A JP24B Loop configuration To 15V P S To Dispenser 1 4 To Dispenser 5 8 To Dispenser 9 12 To Dispenser 13 16 High Speed input Connect to BRCM2 JP24A JP24...

Page 33: ...Input JP_RX A 1 16 RX Enable B 1 8 RX Enable JP_TX A 9 16 TX A B 9 16 TX B Table 3 Loop Current Selection 20 mA 35 mA 45 mA A B No jumper Upgrading to BRCM2 x MDE 5265E BRCM2 x Installation and Upgra...

Page 34: ...work LAN cable to any available RJ 45 jack The jack must light up to indicate connection Figure 34 Connecting LAN Cable into RJ 45 Jack RJ 45 Jack Installing BRCM2 x or upgrading an existing D Box to...

Page 35: ...mmunication Diagram MDE 5265E BRCM2 x Installation and Upgrade Instructions April 2021 Page 35 Appendix A BRCM2 x Communication Diagram Figure 35 Generic CRIND Example PA0422 series Note With EMV the...

Page 36: ...ppendix A BRCM2 x Communication Diagram Page 36 MDE 5265E BRCM2 x Installation and Upgrade Instructions April 2021 Figure 36 Passport Pre EMV or Generic EMV Dual Board Configuration shown PA0422 serie...

Page 37: ...BRCM2 x Installation and Upgrade Instructions April 2021 Page 37 The pass through configuration is used if an external current loop source is used This configuration is suitable for some non Passport...

Page 38: ...Appendix A BRCM2 x Communication Diagram Page 38 MDE 5265E BRCM2 x Installation and Upgrade Instructions April 2021 Figure 38 Generic CRIND Example PA0435 series...

Page 39: ...Appendix A BRCM2 x Communication Diagram MDE 5265E BRCM2 x Installation and Upgrade Instructions April 2021 Page 39 Figure 39 Passport Pre EMV or Generic EMV Example PA0435 series...

Page 40: ...JP13 B Board with POS connection JP11 B JP13 A 34 mA JP9 GCATS A RS 422 JP10 A 422 JP12 A 422 JP14 in Board without POS connection JP11 A JP13 B 45 mA JP9 PUMPS CRINDS B M11000 D box board used in PA...

Page 41: ...For Passport the high speed connection is on the same wires as the CRIND For other POS the high speed connection is on the same wires as the pump 2 Verify that the high speed connection is enabled at...

Page 42: ...1 CRIND Encore Gilbarco Legacy and TRIND are registered trademarks of Gilbarco Inc Applause Media System The Advantage Series Eclipse E CIM FlexPay Insite360 and Passport are trademarks of Gilbarco In...

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