Geyer Fill-Master 5000 Manual Download Page 9

 

 
 

Machine Cleaning / Maintenance

 

 

These Procedures should be performed at least twice a week to keep the machine in top 

running order and to maintain cleanliness. 

(Food Plants must perform this cleaning 

procedure once a day, after run is complete, to prevent growth of bacteria.)

 If there 

are any questions on part names in this section, refer to the drawing on page 7 and 

photo on page 9.

 

 

The following procedure should take no more then 10 minutes, once you become 

familiar with it.

 

 

Make sure the air compressor is disconnected. (There is an air connector right as the air 

comes into the machine.  The air will be dumped, and the machine is now completely 

inoperable, just like unplugging a blender from the wall.  It is not necessary to cycle the 

machine, since it can not, the foot pedal can be anywhere as long as it is out of the way.)

 

 

1. 

Next remove the hopper. 

 

 

2. 

Then remove the pin in the piston rod clevis connecting it to the pallet crank.

 

 

3. 

Next remove the cylinder from the valve and it push back out of the way.

 

 

4. 

Now you can remove the bolt holding the valve to the machine base.

 

 

5. 

Then to clean the valve rotor (pallet) you must raise the lever on the side of the 

pallet crank and push out the valve plug. (Take note of the position of the pallet crank)

 

 

6. 

Go back to the machine and, you should be able to easily pull the cylinder off the 

piston. 

 

7. 

You can now remove the piston head by unscrewing it from the air cylinder rod. 

(Nonfood plants may clean the piston in place.)

 

 

8. 

Now clean all the parts, you can use any cleaner. (Soap and water usually works 

fine (but you will probably know what works best to clean an dissolve your product, 

food 

plants should use a sanitizer

 

at this time inspect the parts, O-Rings, and seals for 

wear. (Replace worn or damaged pieces)

 

 

9. 

Once everything is cleaned you can reassemble the above parts, by following 

this procedure.

 

 

Summary of Contents for Fill-Master 5000

Page 1: ......

Page 2: ...iller Machine Division 12N Penn Ave Rockledge PA 19046 Telephone 215 379 1234 Fax 215 379 1166 Web site www packagingenterprises com Parts Email parts packagingenterprises com Machine Sales Email fill...

Page 3: ...ltering the Machine Speed Page 4 Continuous Mode Page 5 Adjustment for Quantity of Fill Page 5 Startup Page 6 Some Important Notes Page 6 Safety Procedures Page 7 Machine Cleaning Maintenance Page 9 L...

Page 4: ...chine is placed on a level surface D ASSEMBLING THE MACHINE Generally after the filler has been tested in our plant it is shipped to you set up ready to operate Remove all tape and other materials use...

Page 5: ...der and one at the bottom of the hopper next to the fill cylinder to operate the valve mechanism These air cylinders have been supplied with two flow controls each one at ether end of the cylinder and...

Page 6: ...the tubing in the other hand the tubing will be released see illustration below You are in the process of disconnecting the foot pedal from the machine On the second tube remove the tubing with the fi...

Page 7: ...fill Once the proper piston stroke is found tighten the nut on the threaded rod to lock in the stroke and seal the air cylinder itself J STARTUP Once the air connection has been made and you have tri...

Page 8: ...pallet is a mechanically operated cut off device and extreme caution should be exercised while the machine is in operation IV While cleaning the machine making adjustments or replacing parts please t...

Page 9: ...ay 1 Next remove the hopper 2 Then remove the pin in the piston rod clevis connecting it to the pallet crank 3 Next remove the cylinder from the valve and it push back out of the way 4 Now you can rem...

Page 10: ...llet and valve and then reassemble 12 Re attach the valve to the base and tighten the bolt all the way 13 Now re connect the cylinder to the cylinder port in the valve 14 Then insert the pin into the...

Page 11: ...to apply some Sana Lube 2000 to the air cylinder rods periodically to help maintain a smooth operation Keep all threaded parts tightened Threaded parts may come loose during every day use Check them...

Page 12: ...through a three way valve II The valve Rotor pallet shifts position and the piston moves the product from the cylinder to the filling nozzle and into the container III The valve Rotor pallet shifts t...

Page 13: ...12...

Page 14: ...13...

Page 15: ...Stainless Steel 1 16 Main Air Cylinder 2 5 x 10 1 17 Pneumatic Sensor 3 8 NPT 2 18 Flow Control 3 8 NPT 2 19 Quantity Adjustment Rod Stainless Steel 1 20 Locking Nut and Sealing Washer 1 Set 21 Quant...

Page 16: ...valve Air Supply Tube 3 8 42 Male Tube Fitting 3 8 Tube 3 43 Muffler Main Air Valve 2 44 Sensor Signal Tube 45 Male Tube fitting Sensor Line 4 46 Main Air Cylinder Tube 1 47 Tube Tee with Reducer 3 8...

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