Geyer Fill-Master 5000 Manual Download Page 15

 

14 

 

 

Fillmaster 5000 filling machine parts list 

Item Number 

Description 

Size 

Material 

Unit 

  

  

  

  

  

  

Diagram - Page 1 

  

  

  

Three Way Valve 

  

Stainless Steel 

Pallet (Valve Roter) 

  

PET 

  

Chrome Plated Pallet 

  

Stainless Steel 

Pallet O-Rings (not visible) 

  

  

2

 

Pallet Crank 

  

Stainless Steel 

Pallet Crank Pin 

  

Stainless Steel 

Pallet Air Cylinder 

  

Stainless Steel 

Pneumatic Sensor 

1/8 " 
NPT 

  

Flow Control 

1/8" NPT 

  

Pallet Air Cylinder Rod End 

  

  

10 

Filling Nozzle 

  

  

11 

Pallet Air Cylinder Pivot Bracket (2 pieces left and right) 

  

Stainless Steel 

Set 

12 

Fill Cylinder 

  

Stainless 

Steel 

13 

Fill Piston (not visible) 

  

  

14 

Fill Piston O-Rings (not visible) 

  

  

15 

Alignment Coupler (not visible) 

  

Stainless Steel 

16 

Main Air Cylinder 

2.5" x 

10" 

  

17 

Pneumatic Sensor 

3/8" NPT 

  

18 

Flow Control 

3/8" NPT 

  

19 

Quantity Adjustment Rod 

  

Stainless Steel 

20 

Locking Nut and Sealing Washer 

  

  

Set 

21 

Quantity Adjustment Hand wheel 

  

  

22 

Filter/Regulator with lockout 

  

  

23 

Hopper Sanitary Clamp 

2" 

Stainless Steel 

24 

Hopper Sanitary Clamp Gasket (not visible) 

2" 

  

25 

Cylinder Sanitary Clamp 

2" 

Stainless Steel 

26 

Cylinder Sanitary Clamp Gasket (not visible) 

2" 

  

27 

Nozzle Sanitary Clamp 

1-1/2" 

Stainless Steel 

28 

Nozzle Sanitary Clamp Gasket (not visible) 

1-1/2" 

  

29 

Foot Switch 

  

  

  

Foot Switch Internal Valve (not visible) 

  

  

30 

Hopper 

  

Stainless 

Steel 

31 

Pallet Locking Lever 

  

Stainless Steel 

32 

Valve Mounting Bolt 

  

Stainless Steel 

33 

Air Cylinder Forward Mounting Block 

  

  

34 

Air Cylinder Rear Mounting Block 

  

  

35 

Base Plate 

  

  

36 

Base Side Guards 

  

Stainless Steel 

Set 

37 

Legs 

  

  

Summary of Contents for Fill-Master 5000

Page 1: ......

Page 2: ...iller Machine Division 12N Penn Ave Rockledge PA 19046 Telephone 215 379 1234 Fax 215 379 1166 Web site www packagingenterprises com Parts Email parts packagingenterprises com Machine Sales Email fill...

Page 3: ...ltering the Machine Speed Page 4 Continuous Mode Page 5 Adjustment for Quantity of Fill Page 5 Startup Page 6 Some Important Notes Page 6 Safety Procedures Page 7 Machine Cleaning Maintenance Page 9 L...

Page 4: ...chine is placed on a level surface D ASSEMBLING THE MACHINE Generally after the filler has been tested in our plant it is shipped to you set up ready to operate Remove all tape and other materials use...

Page 5: ...der and one at the bottom of the hopper next to the fill cylinder to operate the valve mechanism These air cylinders have been supplied with two flow controls each one at ether end of the cylinder and...

Page 6: ...the tubing in the other hand the tubing will be released see illustration below You are in the process of disconnecting the foot pedal from the machine On the second tube remove the tubing with the fi...

Page 7: ...fill Once the proper piston stroke is found tighten the nut on the threaded rod to lock in the stroke and seal the air cylinder itself J STARTUP Once the air connection has been made and you have tri...

Page 8: ...pallet is a mechanically operated cut off device and extreme caution should be exercised while the machine is in operation IV While cleaning the machine making adjustments or replacing parts please t...

Page 9: ...ay 1 Next remove the hopper 2 Then remove the pin in the piston rod clevis connecting it to the pallet crank 3 Next remove the cylinder from the valve and it push back out of the way 4 Now you can rem...

Page 10: ...llet and valve and then reassemble 12 Re attach the valve to the base and tighten the bolt all the way 13 Now re connect the cylinder to the cylinder port in the valve 14 Then insert the pin into the...

Page 11: ...to apply some Sana Lube 2000 to the air cylinder rods periodically to help maintain a smooth operation Keep all threaded parts tightened Threaded parts may come loose during every day use Check them...

Page 12: ...through a three way valve II The valve Rotor pallet shifts position and the piston moves the product from the cylinder to the filling nozzle and into the container III The valve Rotor pallet shifts t...

Page 13: ...12...

Page 14: ...13...

Page 15: ...Stainless Steel 1 16 Main Air Cylinder 2 5 x 10 1 17 Pneumatic Sensor 3 8 NPT 2 18 Flow Control 3 8 NPT 2 19 Quantity Adjustment Rod Stainless Steel 1 20 Locking Nut and Sealing Washer 1 Set 21 Quant...

Page 16: ...valve Air Supply Tube 3 8 42 Male Tube Fitting 3 8 Tube 3 43 Muffler Main Air Valve 2 44 Sensor Signal Tube 45 Male Tube fitting Sensor Line 4 46 Main Air Cylinder Tube 1 47 Tube Tee with Reducer 3 8...

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