Geyer Fill-Master 5000 Manual Download Page 4

 

Fillmaster Table Top Filling Machine

 

 

A. INSPECTION UPON ARRIVAL

 

 

     Your GEYER filler has received careful final inspection and has been test run 
at the factory prior to shipment.  It has been crated securely to insure delivery 
without damage or loss of parts.  Upon its arrival at your plant, please inspect the 
shipment for any damage or loss in transit.  If there is any noticeable damage, 
please call us at (215) 379-1234. Be sure to keep all packing material (i.e. crate, 
braces, and padding) for the first 30 days, in case machine needs to be returned 
for repair or exchange.

 

 

B. LOCATING THE MACHINE

 

 

     Your GEYER filler should be set up in a location which will allow enough 
space around the machine for the operator and provide easy access for 
maintenance purposes. 

 

 

C. LEVELING THE MACHINE

 

 

     Make sure that the machine is placed on a level surface. 

 

 

D. ASSEMBLING THE MACHINE

 

 

     Generally, after the filler has been tested in our plant, it is shipped to you set 
up ready to operate.  Remove all tape and other materials used in shipping the 
machine.  If any Parts are unattached for shipping purposes, follow the 
instructions on the attached tags for re-assembly.  If you have any questions 
please call us for technical assistance.

 

 

E. AIR CONNECTIONS

 

 

     Your machine has been supplied with an air Filter / Regulator, which is 
necessary for air operation.  You will need to run a line for your air compressor to 
the trio unit.  There is a dial indicator on the trio unit (directly above the pressure 
gauge) for setting the required amount of air pressure (generally 100 psi).  The 
unit will already be preset from testing at the factory.  However, depending upon 
varying factors (different products, speeds, etc.) you will have to make 
adjustments to this setting. 

Note: All the air components on the Fillmaster are 

self lubricating, No oil is needed.

 

 

 

 

Summary of Contents for Fill-Master 5000

Page 1: ......

Page 2: ...iller Machine Division 12N Penn Ave Rockledge PA 19046 Telephone 215 379 1234 Fax 215 379 1166 Web site www packagingenterprises com Parts Email parts packagingenterprises com Machine Sales Email fill...

Page 3: ...ltering the Machine Speed Page 4 Continuous Mode Page 5 Adjustment for Quantity of Fill Page 5 Startup Page 6 Some Important Notes Page 6 Safety Procedures Page 7 Machine Cleaning Maintenance Page 9 L...

Page 4: ...chine is placed on a level surface D ASSEMBLING THE MACHINE Generally after the filler has been tested in our plant it is shipped to you set up ready to operate Remove all tape and other materials use...

Page 5: ...der and one at the bottom of the hopper next to the fill cylinder to operate the valve mechanism These air cylinders have been supplied with two flow controls each one at ether end of the cylinder and...

Page 6: ...the tubing in the other hand the tubing will be released see illustration below You are in the process of disconnecting the foot pedal from the machine On the second tube remove the tubing with the fi...

Page 7: ...fill Once the proper piston stroke is found tighten the nut on the threaded rod to lock in the stroke and seal the air cylinder itself J STARTUP Once the air connection has been made and you have tri...

Page 8: ...pallet is a mechanically operated cut off device and extreme caution should be exercised while the machine is in operation IV While cleaning the machine making adjustments or replacing parts please t...

Page 9: ...ay 1 Next remove the hopper 2 Then remove the pin in the piston rod clevis connecting it to the pallet crank 3 Next remove the cylinder from the valve and it push back out of the way 4 Now you can rem...

Page 10: ...llet and valve and then reassemble 12 Re attach the valve to the base and tighten the bolt all the way 13 Now re connect the cylinder to the cylinder port in the valve 14 Then insert the pin into the...

Page 11: ...to apply some Sana Lube 2000 to the air cylinder rods periodically to help maintain a smooth operation Keep all threaded parts tightened Threaded parts may come loose during every day use Check them...

Page 12: ...through a three way valve II The valve Rotor pallet shifts position and the piston moves the product from the cylinder to the filling nozzle and into the container III The valve Rotor pallet shifts t...

Page 13: ...12...

Page 14: ...13...

Page 15: ...Stainless Steel 1 16 Main Air Cylinder 2 5 x 10 1 17 Pneumatic Sensor 3 8 NPT 2 18 Flow Control 3 8 NPT 2 19 Quantity Adjustment Rod Stainless Steel 1 20 Locking Nut and Sealing Washer 1 Set 21 Quant...

Page 16: ...valve Air Supply Tube 3 8 42 Male Tube Fitting 3 8 Tube 3 43 Muffler Main Air Valve 2 44 Sensor Signal Tube 45 Male Tube fitting Sensor Line 4 46 Main Air Cylinder Tube 1 47 Tube Tee with Reducer 3 8...

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