Geyer Fill-Master 5000 Manual Download Page 8

 

Safety Procedures

 

 

 

     Please make sure that all operators use extreme caution when operating, 
cleaning, and repairing the filling machine.  Make sure that all operators and 
maintenance personnel read and understand all warning stickers that have been 
placed on your machine. NEVER REMOVE THESE STICKERS!!!

 

 

 

GENERAL SAFETY GUIDELINES:

 

 

I. 

Never operate machine with out all guarding securely in place.

 

 

II. 

Never clean machine with hands while it is in operation.  It is 
recommended that you turn the machine off while cleaning it.  

This is extremely important when cleaning the valve!!

 

 

III. 

Never place hands or fingers around moving parts, especially the valve(s) 
and Pallet (rotor).  The valve and pallet are the main operating parts 
directly beneath the filler's hopper.  The pallet is a mechanically operated 
cut off device and extreme caution should be exercised while the machine 
is in operation.

 

 

IV. 

While cleaning the machine, making adjustments or replacing parts, 
please turn the machine off first before performing these operations, and 
make sure that it can not be accidentally restarted, by using the Safety 
Shutoff Valve.

 

 

V. 

Packaging Enterprises, Inc. has made every effort to provide adequate 
guarding to provide you with a safe machine.  However, please remember 
this is a machine and it has many moving parts.  Good judgment and 
caution should be exercised at all times when dealing with the machine.  It 
is the responsibility of the buyer to inspect the filler upon receipt and 
inform us if the machine has any missing guards or lacks reasonable 
safety protection.  It is also the responsibility of the buyer to make sure 
that all operators have been adequately trained and understand the above 
safety guidelines completely.

 

                                    

 
 
 

Summary of Contents for Fill-Master 5000

Page 1: ......

Page 2: ...iller Machine Division 12N Penn Ave Rockledge PA 19046 Telephone 215 379 1234 Fax 215 379 1166 Web site www packagingenterprises com Parts Email parts packagingenterprises com Machine Sales Email fill...

Page 3: ...ltering the Machine Speed Page 4 Continuous Mode Page 5 Adjustment for Quantity of Fill Page 5 Startup Page 6 Some Important Notes Page 6 Safety Procedures Page 7 Machine Cleaning Maintenance Page 9 L...

Page 4: ...chine is placed on a level surface D ASSEMBLING THE MACHINE Generally after the filler has been tested in our plant it is shipped to you set up ready to operate Remove all tape and other materials use...

Page 5: ...der and one at the bottom of the hopper next to the fill cylinder to operate the valve mechanism These air cylinders have been supplied with two flow controls each one at ether end of the cylinder and...

Page 6: ...the tubing in the other hand the tubing will be released see illustration below You are in the process of disconnecting the foot pedal from the machine On the second tube remove the tubing with the fi...

Page 7: ...fill Once the proper piston stroke is found tighten the nut on the threaded rod to lock in the stroke and seal the air cylinder itself J STARTUP Once the air connection has been made and you have tri...

Page 8: ...pallet is a mechanically operated cut off device and extreme caution should be exercised while the machine is in operation IV While cleaning the machine making adjustments or replacing parts please t...

Page 9: ...ay 1 Next remove the hopper 2 Then remove the pin in the piston rod clevis connecting it to the pallet crank 3 Next remove the cylinder from the valve and it push back out of the way 4 Now you can rem...

Page 10: ...llet and valve and then reassemble 12 Re attach the valve to the base and tighten the bolt all the way 13 Now re connect the cylinder to the cylinder port in the valve 14 Then insert the pin into the...

Page 11: ...to apply some Sana Lube 2000 to the air cylinder rods periodically to help maintain a smooth operation Keep all threaded parts tightened Threaded parts may come loose during every day use Check them...

Page 12: ...through a three way valve II The valve Rotor pallet shifts position and the piston moves the product from the cylinder to the filling nozzle and into the container III The valve Rotor pallet shifts t...

Page 13: ...12...

Page 14: ...13...

Page 15: ...Stainless Steel 1 16 Main Air Cylinder 2 5 x 10 1 17 Pneumatic Sensor 3 8 NPT 2 18 Flow Control 3 8 NPT 2 19 Quantity Adjustment Rod Stainless Steel 1 20 Locking Nut and Sealing Washer 1 Set 21 Quant...

Page 16: ...valve Air Supply Tube 3 8 42 Male Tube Fitting 3 8 Tube 3 43 Muffler Main Air Valve 2 44 Sensor Signal Tube 45 Male Tube fitting Sensor Line 4 46 Main Air Cylinder Tube 1 47 Tube Tee with Reducer 3 8...

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