Geyer Fill-Master 5000 Manual Download Page 7

 

 

I. ADJUSTMENT FOR QUANTITY OF FILL - CONTINUED

 

 

Each size cylinder has a particular fill "range".  The smaller the diameter of 

the  

cylinder the smaller the range of fill.  In general, the best accuracy of fill 

achieved when the cylinder has a small diameter and a long piston stroke is 
taken. This is why a number of cylinders may be required if you are filling a 
variety of container sizes.

 

 

To make an adjustment in volume of fill, turn the hand wheel at the end of 

the air cylinder. You must first loosen the nut on the end of the threaded rod to 
turn the hand wheel. Turning the hand wheel clockwise will decrease the volume 
of fill. Turning the hand wheel counterclockwise will increase the volume of fill.  
Once the proper piston stroke is found, tighten the nut on the threaded rod to 
lock in the stroke and seal the air cylinder itself.

 

 

J. STARTUP

 

 

     Once the air connection has been made, and you have tried dry cycling the 
machine to make sure it is functioning, you may now test fill.  It will take one or 
two cycles to prime the filling head and for product to come out the filling nozzle. 
Check the volume of fill and if necessary make adjustments as explained in 
paragraph I above.

 

 

SOME IMPORTANT NOTES:

 

 

1. 

Keep the O-rings on the piston head as well as the O-ring on the valve 
plug well lubricated.  We suggest using Sana-Lube #2000 Food Grade 
Lubricant Which may be ordered through us. Call Tim at (215)379-1234

 

 

2. 

Use lukewarm water to clean filler.  Extremely hot water may cause the 
valve rotor to expand.

 

 

3. 

Before filling, make sure all the sanitary clamps are hand tight and all 
gaskets are in place. 

 

 

 

 

 

 

 

 

Summary of Contents for Fill-Master 5000

Page 1: ......

Page 2: ...iller Machine Division 12N Penn Ave Rockledge PA 19046 Telephone 215 379 1234 Fax 215 379 1166 Web site www packagingenterprises com Parts Email parts packagingenterprises com Machine Sales Email fill...

Page 3: ...ltering the Machine Speed Page 4 Continuous Mode Page 5 Adjustment for Quantity of Fill Page 5 Startup Page 6 Some Important Notes Page 6 Safety Procedures Page 7 Machine Cleaning Maintenance Page 9 L...

Page 4: ...chine is placed on a level surface D ASSEMBLING THE MACHINE Generally after the filler has been tested in our plant it is shipped to you set up ready to operate Remove all tape and other materials use...

Page 5: ...der and one at the bottom of the hopper next to the fill cylinder to operate the valve mechanism These air cylinders have been supplied with two flow controls each one at ether end of the cylinder and...

Page 6: ...the tubing in the other hand the tubing will be released see illustration below You are in the process of disconnecting the foot pedal from the machine On the second tube remove the tubing with the fi...

Page 7: ...fill Once the proper piston stroke is found tighten the nut on the threaded rod to lock in the stroke and seal the air cylinder itself J STARTUP Once the air connection has been made and you have tri...

Page 8: ...pallet is a mechanically operated cut off device and extreme caution should be exercised while the machine is in operation IV While cleaning the machine making adjustments or replacing parts please t...

Page 9: ...ay 1 Next remove the hopper 2 Then remove the pin in the piston rod clevis connecting it to the pallet crank 3 Next remove the cylinder from the valve and it push back out of the way 4 Now you can rem...

Page 10: ...llet and valve and then reassemble 12 Re attach the valve to the base and tighten the bolt all the way 13 Now re connect the cylinder to the cylinder port in the valve 14 Then insert the pin into the...

Page 11: ...to apply some Sana Lube 2000 to the air cylinder rods periodically to help maintain a smooth operation Keep all threaded parts tightened Threaded parts may come loose during every day use Check them...

Page 12: ...through a three way valve II The valve Rotor pallet shifts position and the piston moves the product from the cylinder to the filling nozzle and into the container III The valve Rotor pallet shifts t...

Page 13: ...12...

Page 14: ...13...

Page 15: ...Stainless Steel 1 16 Main Air Cylinder 2 5 x 10 1 17 Pneumatic Sensor 3 8 NPT 2 18 Flow Control 3 8 NPT 2 19 Quantity Adjustment Rod Stainless Steel 1 20 Locking Nut and Sealing Washer 1 Set 21 Quant...

Page 16: ...valve Air Supply Tube 3 8 42 Male Tube Fitting 3 8 Tube 3 43 Muffler Main Air Valve 2 44 Sensor Signal Tube 45 Male Tube fitting Sensor Line 4 46 Main Air Cylinder Tube 1 47 Tube Tee with Reducer 3 8...

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