34 Z®-51/
31J
Part No. 1268553GT
October 2020
Service and Repair Manual
6 Remove the external snap rings from the
extension cylinder rod-end pivot pins at the
platform end of the extension tube. Use a soft
metal drift to remove the pins.
7 Support and slide the extension cylinder out of
the base end of the extension tube. Place the
extension cylinder on blocks for support.
WARNING
Crushing hazard. The extension
cylinder could become
unbalanced and fall when
removed from primary boom
extension tube if not properly
supported.
Note: During removal, the overhead crane strap will
need to be carefully adjusted for proper balancing.
4-3
Primary Boom Lift Cylinder
The primary boom lift cylinder raises and lowers
the primary boom. The primary boom lift cylinder is
equipped with a counterbalance valve to prevent
movement in the event of a hydraulic line failure.
How to Remove the Primary
Boom Lift Cylinder
WARNING
Bodily injury hazard. This
procedure requires specific
repair skills, lifting equipment
and a suitable workshop.
Attempting this procedure
without these skills and tools
could result in death or serious
injury and significant component
damage. Dealer service is
strongly recommended.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose
and
Fitting Torque
Specifications.
1 Raise the primary boom to a horizontal
position.
2 Raise the secondary boom until the primary
boom lift cylinder barrel-end pivot pin is above
the turntable covers.
3 Attach a 5 ton / 5000 kg overhead crane to the
primary boom for support.
4 Raise the primary boom with the overhead
crane slightly to take the pressure off the
primary boom lift cylinder pivot pins.
5 Support the rod end and the barrel end of
the primary boom lift cylinder with a second
overhead crane or similar lifting device.
Primary Boom Components
Summary of Contents for Z-51/30J
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Page 71: ...October 2020 Part No 1268553GT Z 51 31J 61 Service and Repair Manual Manifolds...
Page 99: ...October 2020 Part No 1268553GT Z 51 31J 89 Service and Repair Manual Hydraulic Symbols Legends...
Page 106: ...October 2020 Service and Repair Manual 96 Platform Control Box Wiring Diagram Options...
Page 110: ...October 2020 Service and Repair Manual Electrical Schematic Options 100...
Page 111: ...October 2020 Service and Repair Manual 101 Electrical Schematic AS...
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Page 113: ...October 2020 Service and Repair Manual Electrical Schematic AS 103 Z 51 31J Part No 1268553GT...
Page 114: ...October 2020 Service and Repair Manual Electrical Schematic AS 104...
Page 115: ...October 2020 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram AS 105...
Page 118: ...October 2020 Service and Repair Manual 108 Ground Control Box Switch Panel Wiring Diagram AS...
Page 119: ...October 2020 Service and Repair Manual 109 Platform Control Box Wiring Diagram AS...
Page 122: ...October 2020 Service and Repair Manual 112 Platform Control Box Switch Panel Wiring Diagram AS...
Page 123: ...October 2020 Service and Repair Manual 113 Electrical Schematic CE...
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Page 125: ...October 2020 Service and Repair Manual Electrical Schematic CE 115 Z 51 31J Part No 1268553GT...
Page 126: ...October 2020 Service and Repair Manual 116 Electrical Schematic CE...
Page 127: ...October 2020 Service and Repair Manual 117 Ground Control Box Terminal Strip Wiring Diagram CE...
Page 130: ...October 2020 Service and Repair Manual 120 Ground Control Box Switch Panel Wiring Diagram CE...
Page 131: ...October 2020 Service and Repair Manual 121 Platform Control Box Wiring Diagram CE...
Page 134: ...October 2020 Service and Repair Manual 124 Platform Control Box Switch Panel Wiring Diagram CE...
Page 135: ...October 2020 Service and Repair Manual 125 Electrical Schematic Deutz TD 2 2 L3 Models CE...
Page 142: ...132 Hydraulic Schematic October 2020 Service and Repair Manual...
Page 143: ...Hydraulic Schematic October 2020 Service and Repair Manual 133 Z 51 31J Part No 1268553GT...