BendPak XR-12000 Installation And Operation Manual Download | Manualshive

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INSTALLATION AND OPERATION MANUAL

RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.

BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

wwwbendpak.com

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EqUIPMENT AS DIRECTED MAY CAUSE INjURY OR DEATH.

MAN REV F 08-01-13

P/N 5900050

12,000 POUND CAPACITY
SURFACE MOUNTED
FULL-RISE SCISSOR LIFTS

MODELS:
XR-12000

VESION B

XR-12000A

VESION B

Keep this operation manual near the

machine at all times. Make sure that

all users read this manual.

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Summary of Contents for XR-12000

Page 1: ...without reading this manual and the important safety instructions shown inside Keep this operation manual near the lift at all times Make sure that all users read and understand this manual 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 wwwbendpak com IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Please read THE ENTIRE CONTENTS OF ...

Page 2: ...n will be required when calling for parts or warranty issues Only replace parts with BendPak approved parts PRODUCT WARRANTY Our comprehensive product warranty means more than a commitment to you it s also a commitment to the value of your new BendPak lift For full warranty details and to register your new lift contact your nearest BendPak dealer or visit http www bendpak com support warranty DANG...

Page 3: ...ow all installation and operation instructions t Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes t Carefully check the lift for correct initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are prop...

Page 4: ...s in a raised position Xr 12000A 7627 OVERALL LENGTH 300 1 2 2560 TO NEAREST BAY OR OBSTRUCTION 101 1834 TO NEAREST BAY OR OBSTRUCTION 72 305 MIN 12 6710 CLEARANCE TO FIT RAMPS IN STORAGE CONFIGURATION 264 LIFT HEIGHT CLEARANCE NOTE There must be a 1 MIN distance from top of the loaded vehicle to nearest obstruction when the lift is in a raised position ...

Page 5: ...lation 12 13 Step 6 Hydraulic Hose Connection 13 Step 7 Safety Air Line Connection 13 14 Step 8 Power Unit Electrical Connection 14 17 18 Hose Connection Air Line Routing Wiring Diagrams 15 17 Step 9 Anchoring the Ramps 19 Step 10 Installing Approach Ramps 19 20 Step 11 Installing Accessories 20 21 Step 12 Final Assembly 21 Step 13 Safety Ladder Bolt Adjustment 21 Step 14 Hydraulic Air Bleeding an...

Page 6: ...or lift Failure to follow Danger Warning and Caution instruc tions may lead to serious personal injury or death to operator or bystander or damage to property Please read the entire manual prior to installation Do not operate this machine until you have read and have understood all of the Danger Warning and Caution alerts in this manual For additional copies or further information contact BendPak ...

Page 7: ...cle is in danger of falling 10 Always ensure that the safeties are engaged before any attempt is made to work on or near vehicle 11 Dress properly Non skid steel toe footwear is recommended when operating lift 12 Guard against electric shock This lift must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live terminal This is for gro...

Page 8: ...l or use this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS xr 12000 4 Min Thickness 3 000 PSI xr 12000a 4 Min Thickness 3 000 PSI DANGER ALL MODELS MUST BE INSTALLED ON 3000 PSI CONCRETE ONLY CONFORMING TO THE MINIMUM REQUIREMENTS SHOWN ABOVE NEW CONCRETE MUST BE ADEQUATELY CURED FOR A MINIMUM OF 28 DAYS IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPE...

Page 9: ...Be sure to take a complete inventory of parts prior to beginning installation Description Qty Power Unit Console 1 Left Ramp Assembly 1 Right Ramp Assembly 1 Drive Up Ramps 2 Alignment Turnplate XR 12000A only 2 Work Step 2 Parts Box Packing List Enclosed 1 Parts Bag Packaged in Part Box 1 Power Unit Console Drive Up Ramps Work Step Left Ramp Assembly Right Ramp Assembly Alignment Turnplates Note ...

Page 10: ...ramp Height 68 5 1741mm 68 5 1741mm J Raised Height 75 2 1910mm 75 2 1910mm K Collapsed Height 11 75 298mm 11 75 298mm L Overall Collapsed Length 257 5 6547mm 283 5 7201mm Minimum 4 Wheel Alignment Wheelbase n a 100 2540mm Maximum 4 Wheel Alignment Wheelbase n a 165 4191mm Maximum 2 Wheel Alignment Wheelbase n a 172 4369mm Minimum General Wheelbase 140 3556mm 140 3556mm Maximum General Wheelbase 1...

Page 11: ... Pivot Baseplate loca tions Make sure to snap the chalk line long enough for the entire length of the ramp This is needed to provide a reference line for the Fixed Pivot Baseplates as the these baseplates are narrower 4 All measurements are made from Baseplate center anchor holes 6 Keep all dimensions square within 1 8 3mm or mal function of the lift can occur 7 CHECK ALL DIMENSIONS TWICE and make...

Page 12: ...Pivot Baseplates do not shift during alignment See Fig 4 2 4 DO NOT attempt to bolt down the ramp assemblies at this time STEP 5 Power Unit Console Installation 1 Place the Power Unit Console next to the Right Ramp Assembly s Sliding Pivot Baseplate and align it using the measurements as shown in Figure 5 1 2 Using the console s baseplate as a guide drill two 3 8 holes into the concrete floor 1 1 ...

Page 13: ...port and the Ø6 4mm Tank Hose to the return port 4 Connect the Power Unit Hose Assembly to the Valve Block Assembly 5 Connect the other end of the Tank Hose to the valve branching from the tee fitting at the bottom of the Valve Block Assembly 6 Connect the other two hoses to the tee fitting located at the bottom of the entire Valve Block Assembly 7 Cover the grouping of hoses temporarily with the ...

Page 14: ...PER WIRING INSTRUCTIONS 2 Route Power Cable through the hole in rear of Power Unit Console Note Scissor arm hidden for clarity Fig 7 2 Tee Fitting Fig 7 3 Hose Troughs Fig 7 4 Air Supply In Air Line Connection DANGER ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DI...

Page 15: ...15 hYDRAULIC HOSE ROUTING DIAGRAM Hose Length Qty A 400mm 15 3 4 1 B 1 956mm 77 2 C 4 919mm 193 1 2 1 D 6 043mm 238 1 E 470mm 18 1 2 4 F 6 147mm 242 2 G 11 340mm 446 1 2 1 I 12 028mm 473 1 2 1 Plug ...

Page 16: ...16 SAFETY AIR LINE ROUTING DIAGRAM AIR CYLINDER AIR CYLINDER AIR CYLINDER AIR CYLINDER AIR PUSH BUTTON TEE FITTINGS APPROACH LEFT SIDE RAMP RIGHT SIDE RAMP floor troughS ...

Page 17: ...XR 12000 Wiring Diagram MTE Power Unit 380V 3 Phase REV B 04 25 13 Power Unit Console Up 1 NO COMMON NO COMMON 5 3 6 2 4 Down 220V Wiring Diagram 380V Wiring Diagram 220V Contactor Motor Down Up 220V Solenoid L1 N XR 12000 Wiring Diagram MTE Power Unit 220V 1 Phase REV B 04 25 13 ...

Page 18: ...me delay fuse or circuit breaker n For 208 230 volt single phase use a 25 amp fuse n For 208 230 volt three phase use a 20 amp fuse n For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTA...

Page 19: ... each respective ramp assembly and Approach Ramp See Fig 10 1 NOTE BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION INSTRUCTIONS AND CONCRETE FASTENERS MEET ING THE CRITERIA AS PRESCRIBED BY THE AMERI CAN NATIONAL STANDARD AUTOMOTIVE LIFTS SAFETY REQUIREMENTS FOR CONSTRUCTION TESTING AND VALIDATION ANSI ALI ALCTV 2006 LIFT BUYERS ARE RESPONSIBLE FOR ANY SPECIAL REGIONAL STRUCTURAL AND OR SEISMIC ANCHO...

Page 20: ...the approach ramps 6 Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests against the base See Fig 10 4 6 With the shims and Anchor Bolts in place tighten nut three to five turns past finger tight DO NOT use an impact wrench for this procedure See Fig 10 5 STEP 11 Installing Accessories 1 Place the Turnplates in the Turnplate pockets Alignment M...

Page 21: ...gaging the Safety Ladder loosen the jam nuts and adjust the position of the ladder until the safety springs into position Do this for each disengaged Safety Ladder See Fig 13 1 For more information on safety engagement see page 25 WARNING ALWAYS use jack stands for any service or maintenance NEVER go under or reach under the lift unless jack stands are securely in place and power to the lift has b...

Page 22: ...ther valves STEP 14 Hydraulic Air Bleeding and Leveling READ THE FOLLOWING START UP INSTRUCTIONS CAREFULLY AND THOROUGHLY PAY CLOSE ATTENTION TO EACH STEP AS DESCRIBED BELOW IN PRECISE ORDER IF THESE INSTRUCTIONS ARE NOT FOLLOWED EX ACTLY DAMAGE TO THE LIFT CAN OCCUR WHICH IS NOT COVERED UNDER WARRANTY To avoid personal injury DO NOT ATTEMPT the following start up and pre leveling procedures with ...

Page 23: ...should be closed Check the level of the Right Ramp Assembly OPEN S1 RAISE or LOWER until the rear of the ramp is level with the front Check the level of the Left Ramp Assembly CLOSE S1 and OPEN S2 RAISE or LOWER until the rear of the ramp is level with the front CLOSE all valves Proceed to STEP FIVE STEP FIVE Leveling Levelling Ramps Measure the height of each ramp OPEN either S3 Right Ramp or S4 ...

Page 24: ... are out of level at full rise Open MAIN valve All other valves should be closed Press the LOWER button on the power console until both ramps are at a convenient height for checking level Close MAIN valve All other valves should be closed Check the level of the Right Ramp Assembly OPEN S1 RAISE or LOWER until the rear of the ramp is level with the front Check the level of the Left Ramp Assembly CL...

Page 25: ...AIN valve Open S3 and S4 valves Press the LOWER button until the ramps are lowered to the floor Close the S3 and S4 valves Open the main valve After Bleeding and Leveling the Baseplates have moved out of position Reposition the Baseplates to the correct posi tions before installing anchor bolts If a component has been replaced Bleeding and Leveling must be repeated with the hydraulic sys tem parti...

Page 26: ...y at least two inches to allow adequate clearance for the locks to clear 3 Press the Push Button Air Safety Valve and HOLD The safeties will disengage See Fig 15 3 4 Push the LOWERING BUTTON on the Power Unit Console until the lift has descended to the desired height and release the Push Button Air Safety Valve STEP 16 Alignment Models Only Turnplate Pocket Adjustment 1 After the lift installation...

Page 27: ...them The shorter Floor Trough should be placed in between the Under Ramp Floor Trough and the Power Unit Console 3 Once the two troughs are in place use the Under Ramp Floor Trough as a template mark the four mount ing holes on the concrete underneath with chalk or crayon and set aside the floor troughs 4 Drill four holes at the locations marked with a 5 16 drill to a depth of 1 1 2 See Fig 20 1 P...

Page 28: ...dations should be used for spotting and lifting the vehicle Lift Operation Safety t It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer t The center of gravity should be followed closely to what the manufacturer recommends t Always make su...

Page 29: ...d tools are clear t Always ensure that the safeties are engaged and lowered on to the safety locks before any attempt is made to work on or near vehicle t Some vehicle maintenance and repair activities may cause the vehicle to shift Follow the manufacturer s guidelines when performing these operations The use of jack stands or alternate lift points may be required when completing some repairs t Re...

Page 30: ...ton and the raise possible contamination button allowing unit to run for 15 seconds 4 Dirty oil Replace oil with clean AW32 hydraulic oil 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check if motor is wired correctly Compare wiring of motor to electrical diagram on drawing 7 Oil seal damaged or cocked Replace oil seal around pump shaft 8 See Installation Manual Contact BendPa...

Page 31: ...or repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT WILL NOT STAY UP POSSIBLE CAUSE 1 Air in oil 1 2 3 2 Check valve leaks 6 3 Cylinders leak internally 7 4 Lowering valve leaks 4 5 1 7 6 5 Leaking fittings 8 Remedy Instruction 1 Check oil level ...

Page 32: ... assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Contact BendPak Customer Support 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Simultaneously hold the lower button and the raise button allowing unit to run for 15 seconds 8 Replace with new part Replace with n...

Page 33: ...ean hydraulic oil and flush entire system 5 Clean release valve Wash release valve in solvent and blow out with air 6 Replace fitting with short thread lead Replace fitting with short thread lead IMPORTANT If vehicle becomes stranded in the air follow all operation instructions as shown on pages 25 and preceding Troubleshooting sections If after observing that all mechanical locks are released and...

Page 34: ... 4 8 CLASS 8 8 CLASS 10 9 CLASS 12 9 Bolt Size SAE Bolt Size Metric 1 4 20 M6 x 1 0 6 10 14 13 5 16 18 M8 x 1 25 12 19 29 31 4 3 8 16 M10 x 1 50 20 33 47 62 7 16 14 32 54 78 1 2 13 M12 x 1 75 47 78 119 108 9 16 12 M14 x 2 00 69 114 169 173 5 8 11 M16 x 2 00 96 154 230 269 3 4 10 M18 x 2 50 155 257 380 372 7 8 9 M22 x 2 50 206 382 600 716 3 4 Anchor Bolts 75 MIN 110 MAX Torque Recommendations ...

Page 35: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 36: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 37: ...37 ...

Page 38: ...TED BOM REVISIONS 03 08 2013 TM 00588 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 52453...

Page 39: ...TED BOM REVISIONS 03 08 2013 TM 00588 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 52453...

Page 40: ...2 HOSE ASSEMBLY Ø6 4 x 5000mm 1 C 21 5570905 XR 12000 SERIES HOSE ASSEMBLY Ø6 4 x 6045mm 1 C 22 5570852 XR 12000 SERIES HYDRAULIC HOSE ASSY Ø6 4 x 470mm DS 4 A 23 5570004 XR 12000 SERIES HYDRAULIC HOSE ASSY Ø6 4 x 6147mm DS 2 B 24 5570208 XR 12000 SERIES HYDRAULIC HOSE ASSY Ø6 4 x 11340mm DS 1 A 25 5570205 XR 12000 SERIES HYDRAULIC HOSE ASSY Ø6 4 x 12028mm DS 1 A 26 5570204 XR 12000 SERIES HYDRAUL...

Page 41: ...6 5590175 POWER UNIT CONSOLE PUSH BUTTON AIR VALVE 1 17 5550486 FTG NPL 02 NPT x 04 F NPT 1 18 5550410 FTG ELB 1 4 TUBE INS 1 8 NPT 1 19 5550183 FTG ELB 06 JIC 06L ORB 1 20 5530019 HHB M6 x 1 x 16 4 21 5550106 FTG ELB 04 JIC 06 NPT 1 22 5550147 FTG NPL 04 JIC x 04 NPT 2 23 5550086 FTG ELB 04 NPT x 04 JIC 2 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5174219 01 15 ...

Page 42: ...ONSOLE COVER 1 A 9 5535013 NUT M10 x 1 5 NL 6 10 5530249 THREADED ROD M10 x 1 5 x 105 2 11 5215361 XR 12000 VALVE BLOCK ASSEMBLY 1 C 12 5502459 CYLINDER ASSEMBLY Ø5 5 x 16 6 2 B 13 5540137 C RING 50mm OD TRUARC 5103 200 4 14 5580422 MAGNETIC DOOR LATCH 2 15 5530253 FHPS M3 x 0 5 x 14 4 16 5530060 FHPS M3 x 0 5 x 5 2 17 5535030 NUT M3 x 0 5 4 NEXT ASSEMBLY LIFT ACCESSORIES SHEET 1 OF 1 REV DWG NO A...

Page 43: ...43 ...

Page 44: ...44 For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com p n 5900050 ...

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