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September 2015
Service and Repair Manual
Fault Codes
Part No. 1268515
Z-34/22 Bi-Energy
69
Fault Code Chart
Fault Code
Programmer
Diagnostic Display
Condition
Possible Causes
Solution
34
MISSING
CONTACTOR
Machine will not drive. Motor controller does
not detect the main
contactor PR1 or brake
release relay CR5.
Consult Genie Product
Support.
MAIN CONT DNC
Machine will not drive. Main contactor PR1 or
brake release relay
CR5 did not close OR
open in org/red wire to
PR1 and/or CR5 OR
main contactor and/or
brake release relay is
defective.
Consult Genie Product
Support.
41
LOW BATTERY
Machine will not drive. Battery supply voltage
to motor controller less
than 32V DC.
Completely charge
batteries OR check
battery cable condition
OR check for corrosion
or loose connections
at battery terminals
and motor controller.
42
OVERVOLTAGE
Machine will not drive. Battery supply voltage
to motor controller
more than 55V DC OR
machine is being
operated with the
battery charger
plugged in.
Be sure the battery
charger is
disconnected OR
check for loose battery
cables or poor
connections.
43
THERMAL CUTBACK Machine will not drive. Machine being
operated outside of
temperature range of
-13°F to 185°F / -25°C
to 85°C OR machine
being driven under
excessive load OR
motor controller is not
being cooled
sufficiently.
Operate machine
within specified
temperature limits OR
check for debris
around motor
controller preventing
proper cooling of the
controller OR check for
mechanical restrictions
causing excessive
load on the machine.
Summary of Contents for Z-22 Bi-Energy
Page 63: ...September 2015 Service and Repair Manual Manifolds Part No 1268515 Z 34 22 Bi Energy 51...
Page 99: ...September 2015 Service and Repair Manual 87 Electrical Schematic from serial number 5427 CE...
Page 102: ...Service and Repair Manual September 2015 90 Electrical Schematic from serial number 5427 CE...
Page 103: ...September 2015 Service and Repair Manual 91 Ground Control Box Switch Panel Wiring Diagram...
Page 106: ...Service and Repair Manual September 2015 94 Ground Control Box Terminal Strip Wiring Diagram...
Page 107: ...September 2015 Service and Repair Manual 95 Platform Control Box Wiring Diagram...
Page 110: ...Service and Repair Manual September 2015 98 Power Cable Wiring Diagram...
Page 111: ...September 2015 Service and Repair Manual 99 Drive Contactor Panel Wiring Diagram...
Page 114: ...Service and Repair Manual September 2015 102 Manifold and Limit Switch Wiring Diagram...
Page 119: ...September 2015 Service and Repair Manual 107 Engine Wiring Diagram...
Page 123: ......