General Monitors TS4000 Instruction Manual Download

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TS4000

3.6.1

Start-up Readiness Checklist......................................................................................24

3.6.2

Start-up Process .........................................................................................................25

3.7

Maintaining Explosion Proof Integrity.......................................................................................25

4.0

OPERATION......................................................................................................................... 27

4.1

Start-up Checklist.....................................................................................................................27

4.2

User Menu Structure ................................................................................................................27

4.3

User Menu Display...................................................................................................................29

4.4

Start-up ....................................................................................................................................30

4.5

Using the Selection Magnet .....................................................................................................31

4.6

Selectable Options ...................................................................................................................32

4.6.1

Sensor Range .............................................................................................................32

4.6.2

Warning Relay Settings ..............................................................................................33

4.6.3

Alarm Relay Settings...................................................................................................35

4.6.4

MODBUS Channel 1 Settings.....................................................................................36

4.6.5

MODBUS Channel 2 Settings.....................................................................................37

4.7

Relay Reset..............................................................................................................................38

4.8

Gas Check Mode .....................................................................................................................39

4.8.1

Gas Check Procedure.................................................................................................39

4.9

Calibration Mode ......................................................................................................................40

4.9.1

Calibration Procedure .................................................................................................40

4.10

Remaining Sensor Life.............................................................................................................42

4.10.1

Initializing the Remaining Sensor Life.........................................................................42

4.11

Calibration Equipment – Portable Purge Calibrator.................................................................42

5.0

MODBUS INTERFACE ........................................................................................................ 44

5.1

Introduction ..............................................................................................................................44

5.2

Baud Rate ................................................................................................................................44

5.3

Data Format .............................................................................................................................44

5.4

Function Codes Supported ......................................................................................................44

5.5

MODBUS Read Status Protocol (Query / Response)..............................................................45

5.6

MODBUS Write Command Protocol (Query / Response) .......................................................46

5.7

Exception Responses and Exception Codes...........................................................................47

5.7.1

Exception Response ...................................................................................................47

5.7.2

Exception Code...........................................................................................................48

5.8

Command Register Locations..................................................................................................49

5.9

Command Register Details ......................................................................................................51

5.9.1

Analog (0x0000)..........................................................................................................51

5.9.2

Mode (0x0001) ............................................................................................................51

5.9.3

Status / Error (0x0002)................................................................................................52

5.9.4

Sensor Raw Data (0x0003).........................................................................................53

5.9.5

Unit Type (0x0004)......................................................................................................53

5.9.6

Software Revision (0x0005)........................................................................................53

5.9.7

Sensor Temperature Output (0x0006)........................................................................53

5.9.8

Alarm Relay Settings (0x000D)...................................................................................53

5.9.9

Warn Relay Settings (0x000E)....................................................................................54

5.9.10

Com1 Address (0x000F).............................................................................................54

5.9.11

Com1 Baud Rate (0x0010) .........................................................................................55

5.9.12

Com1 Data Format (0x0011) ......................................................................................55

5.9.13

Com2 Address (0x0012) .............................................................................................55

5.9.14

Com2 Baud Rate (0x0013) .........................................................................................55

Summary of Contents for TS4000

Page 1: ...poses and to the extent specifically authorized in writing by General Monitors Instruction Manual 03 03 General Monitors reserves the right to change published specifications and designs without prior notice MANTS4000 Part No MANTS4000 Revision C 03 03 Model TS4000 Intelligent Sensor for Toxic Gas Detection ...

Page 2: ...TS4000 ii This page intentionally left blank ...

Page 3: ...INSTALLATION 9 3 1 Unpacking the Equipment 9 3 2 Preparing for the Installation 9 3 2 1 Required Tools 9 3 2 2 Detection Location Guidelines 10 3 3 Installation Overview 11 3 3 1 Intrinsic Safety Barrier 11 3 3 2 Electrochemical Cell Maintenance 12 3 4 Mounting Instructions 12 3 4 1 Mounting Dimensions 13 3 4 2 Mounting Local Configuration 14 3 4 3 Mounting Remote Configuration with External Junct...

Page 4: ...ation Equipment Portable Purge Calibrator 42 5 0 MODBUS INTERFACE 44 5 1 Introduction 44 5 2 Baud Rate 44 5 3 Data Format 44 5 4 Function Codes Supported 44 5 5 MODBUS Read Status Protocol Query Response 45 5 6 MODBUS Write Command Protocol Query Response 46 5 7 Exception Responses and Exception Codes 47 5 7 1 Exception Response 47 5 7 2 Exception Code 48 5 8 Command Register Locations 49 5 9 Comm...

Page 5: ...Errors 0x002D 57 5 9 27 Clear Interface Module Communication Errors 0x002E 57 6 0 MAINTENANCE 58 6 1 General Maintenance 58 6 2 Storage 58 7 0 TROUBLESHOOTING 59 7 1 Fault Codes and Remedies 59 8 0 CUSTOMER SUPPORT 61 8 1 General Monitors Offices 61 9 0 APPENDIX 62 9 1 Warranty 62 9 2 Conversion Matrix Percent of Scale to Scaled Value 63 9 3 Periodic Testing Calibration of Field Devices 66 9 4 Per...

Page 6: ... Pinouts 19 Figure 10 Terminal Block Connector Detail 20 Figure 11 Relay Protection for DC and AC Loads 24 Figure 13 Selection Magnet 31 Figure 14 Start up Menu Sequence 31 Figure 15 Selectable Options 32 Figure 16 Relay Reset 38 Figure 17 Gas Check 39 Figure 18 Calibration Mode 40 Figure 19 10252 Round Anodized Aluminum Junction Box 69 Figure 20 31305 2 Anodized Aluminum Junction Box 69 Figure 21...

Page 7: ...46 Table 20 MODBUS Write Register Response 46 Table 21 Exception Response 47 Table 22 Exception Codes 48 Table 23 Command Register Locations 49 Table 24 Base Unit Mode Bitmap 51 Table 25 Mode Descriptions 52 Table 26 Base Unit Status Error Bitmap 52 Table 27 Alarm Relay Settings 54 Table 28 Warning Relay Settings 54 Table 29 Com1 Baud Rate 55 Table 30 Selectable Data Formats 55 Table 31 Com2 Baud ...

Page 8: ...age the equipment WARNING These notices describe precautions to prevent hazardous conditions that may cause injury to people working with the equipment Menu Formats TS4000 User Menu keywords and LED digital display messages are shown in bold example rSt MODBUS Register Formats Hexadecimal numbers are used in MODBUS registers and are indicated by the addition of either 0x in front of a number or h ...

Page 9: ...y factory specified warm up period of the safety system verify that all signal outputs to and from the devices and modules are within the manufacturers specifications Initial calibration calibration checking testing should be performed according to the manufacturers recommendations and instructions Proper system operation should be verified by performing a full functional test of all component dev...

Page 10: ...cal sensor to ensure that a fresh sensor is used during initial start up DO NOT install the electrochemical cell into the TS4000 until you are ready to apply power to the system Since the TS4000 is not factory calibrated to a specific cell an initial field calibration must be completed when installing this unit 1 4 Glossary of Terms Table 1 Glossary of Terms Term Abbreviation Definition A Amps AC ...

Page 11: ...ndition has been removed NPT National Pipe Thread OV Return Over voltage return OVDC Power Supply Common Ground Oxidation Combining with Oxygen PCB Printed Circuit Board PLC Programmable Logic Controller ppm Parts per million Reduction A chemical reaction in which one or more electrons are transferred from one atom or molecule to another RFI Radio Frequency Interference RMS Root Mean Square ROM Re...

Page 12: ...display codes and analog digital signals One Person Adjustment Free Calibration using a magnet to initiate the calibration sequence apply the gas and wait for the display to indicate that the unit has completed the calibration No user adjustments are required Three Digit Seven Segment LED indicates gas presence operational modes fault codes and calibration cues Two Discrete LED Indicators indicate...

Page 13: ...ing and finishing Pulp and Paper Bleaching Utilities Coal gasification incineration and flue gas Water and Waste Chlorinating sewage sludge and manhole entry 2 4 Base Unit The TS4000 Base Unit provides the display control device for the entire TS4000 The Base Unit is based on the proven Intelligent Sensor platform and incorporates the following key features Bright LED Digital Display outdoor reada...

Page 14: ...ectrical conditioning circuitry for the electrochemical cell Mechanical and electrical interface for the electrochemical cell Explosion proof conduit seal from the Base Unit to the Interface Module Explosion proof housing for the Intrinsic Safety Barrier One I O pair for digital serial communication to and from the Base Unit and Interface Module One 24VDC COM GND pair for power into the Interface ...

Page 15: ...e of sensor being used The counter electrode acts to balance the reaction at the sensing electrode If oxidation occurs at the sensing electrode Oxygen is reduced to form water at the counter electrode If the sensing electrode reaction is a reduction the counter electrode reaction is reversed and water is oxidized Figure 3 Electrochemical Cell Assembly NOTE The Oxygen sensor does not have an identi...

Page 16: ...mA and MODBUS 3 5 5 Powering on the TS4000 3 6 3 1 Unpacking the Equipment All equipment shipped by General Monitors is packaged in shock absorbing containers that protect against physical damage The contents should be carefully removed and checked against the enclosed packing list If any damage has occurred or there is any discrepancy in the order please contact General Monitors Refer to Section ...

Page 17: ...ar potential gas leak sources and away from excessive heat light wind dust water vibration shock and radio frequency interference RFI For Environmental Specifications refer to Section 9 5 2 Ensure the installation location has sufficient space to accommodate the Base Unit Interface Module electrochemical cell and all necessary cabling 3 Mount the TS4000 with the electrochemical cell pointing down ...

Page 18: ...dimensions for the TS4000 should be used when making installation determinations For Mechanical Specifications refer to Section 9 5 3 3 1 Intrinsic Safety Barrier The TS4000 has an Intrinsic Safety Barrier within the Interface Module The Intrinsic Safety Barrier allows the user to change hot swap the electrochemical cell without powering down Cell Type Gas Combinations Carbon Monoxide Ethylene Hyd...

Page 19: ...using compressed air Some typical items to check during maintenance examinations are Electrochemical cell mounting to see that it is secure Electrochemical cell cleanliness to see that it is clear of oil water dust or paint Cable connections for tightness and possible damage All detector placements are up to date with the layout of the facility If the facility has been altered placement may need t...

Page 20: ...13 TS4000 3 4 1 Mounting Dimensions The following figure shows the mounting dimensions for the TS4000 Figure 4 Mounting Dimensions P N XXXXX MODEL TS4000 BASE UNIT ...

Page 21: ...ue TB2 1 Data Blue TS4000 Base Unit TS4000 Interface M odule Before mounting review the following Detection Location Guidelines listed in Section 3 2 2 Environmental Specifications listed in Section 9 5 To Mount the TS4000 Local Configuration 1 Mount the TS4000 Base Unit vertically to reduce the possibility of dirt and dust building up on the window 2 Ensure the open slots of the gas passage are s...

Page 22: ...ernal junction box Refer to Section 9 5 1 for compatible junction boxes Figure 6 Remote Configuration Diagram NOTES 1 Drawing not to scale 2 Refer to Section 9 4 for maximum wire lengths BU to IM 3 The electrochemical cell should always point downward when mounted 1 2 3 4 5 6 7 8 9 TB3 1 2 3 4 5 6 7 8 9 TB1 1 2 3 4 TB2 TB2 4 24 V Red TB2 3 COM GND Black TB2 2 Data White Blue TB2 1 Data Blue TS4000...

Page 23: ...se of the Interface Module provide power for operation The red wire is the positive lead and the black wire is the negative lead The blue and white blue wires are for serial data communication NOTE General Monitors recommends that a four wire shielded cable be used for making power and or serial communication connections on the TS4000 To Make the Wiring Connections 1 Ensure the Base Unit chassis i...

Page 24: ... 8 9 TB3 1 2 3 4 5 6 7 8 9 TB1 1 2 3 4 TB2 TB2 4 24 V Red TB2 3 COM GND Black TB2 2 Data White Blue TB2 1 Data Blue TS4000 Base Unit TS4000 Interface Module TB3 9 Fault NC TB3 8 Fault C TB1 9 24 V TB1 8 COM GND TB3 7 Fault NO TB1 7 Remote Reset TB3 6 Warn NC TB1 6 Remote Cal TB3 5 Warn C TB1 1 4 20 mA Output TB3 1 Alarm NO TB1 2 MOD1 TB3 2 Alarm C TB1 3 MOD1 TB3 3 Alarm NC TB3 4 Warn NO TB1 4 MOD2...

Page 25: ...MOD2 TB1 5 MOD2 Control Room 3 5 1 Wiring Safety Notices WARNING Under NO circumstances should equipment be connected or disconnected when under power This is against hazardous area regulations and may lead to serious damage to the equipment Equipment damaged in this manner is not covered under warranty WARNING Connect the TS4000 TB1 8 connector to the power supply DC Ground COM first before conne...

Page 26: ...gnal on the power supply must be connected last Power to the TS4000 must remain OFF until all wiring is completed and the start up readiness checklist has been verified refer to Section 3 6 1 Figure 9 Terminal Block Connector Pinouts TB2 Signal TB1 Signal TB3 De Energized Energized 1 Data 1 4 20 mA Output 1 Alarm NC Alarm NO 2 Data 2 MOD1 2 Alarm C Alarm C 3 COM GND 3 MOD1 3 Alarm NO Alarm NC 4 24...

Page 27: ...or Detail 3 5 3 Connecting to the Power Supply DC Ground The TS4000 operates on nominal power of 24 VDC A primary DC power source must be connected NOTE In all cases the cable run should be as short as possible Refer to Section 9 5 for the recommended cable distances between the TS4000 and the power supply To Connect the TS4000 to DC Ground 1 Connect the Base Unit terminal block TB1 8 to the power...

Page 28: ...r For information on the maximum recommended cable runs between the Base Unit and the Interface Module refer to Section 9 5 To Connect an Analog Device to the TB1 Block 1 Fasten the analog device wire to connector TB1 position 1 2 To make analog connections to GM display devices refer to the following table Table 8 Connection to GM Display Device 4 20mA Connections From To TS4000 Base Unit TA102A ...

Page 29: ...ns to Remote Calibration and Relay Reset Devices From To TS4000 MODBUS Device TB1 6 Remote CAL Refer to the device documentation TB1 7 Remote Reset Refer to the device documentation 3 5 5 Connecting to the 24VDC Power Supply The TS4000 operates on 24 VDC power You must connect the TS4000 to a primary DC power source For Information on the maximum distance between the TS4000 and the control room eq...

Page 30: ...s depending on whether the relays are configured as Energized or De Energized For more information refer to Sections 4 6 2 and 4 6 3 NOTE The default TS4000 configuration menu setting for the Warning and Alarm relays is De Energized The Fault relay is normally Energized It will change state after power up Use the following table as a guide for determining the Normally Open NO and the Normally Clos...

Page 31: ...ctly Note Power is not connected until after verifying Steps 1 7 3 Verify connections between the TS4000 Base Unit and Interface Module 4 Verify connections between the TS4000 Base Unit and any control room devices 5 Make sure that the TS4000 cover is securely installed 6 Make sure to turn off any external devices such as Trip Amplifiers PLC devices or DCS systems until after the start up sequence...

Page 32: ...d Interface Module are rated explosion proof for use in the following hazardous locations CSA Class I Division 1 Groups B C D and Class I Zone 1 Ex d IIB H2 T6 Some of the factors that influence the explosion proof integrity of the TS4000 housing are Strength of the enclosure material Thickness of the enclosure walls Flame path between the housing and cover Flame path of threaded joints The accept...

Page 33: ...or inch NPT threads If a particular entry hole is not used it must be plugged during operation in the field NOTE Always follow appropriate local or national wiring and installation requirements and use approved conduit plugs at the time of installation When a TS4000 Interface Module is attached to the Base Unit or a remote junction box for remote configuration it must be screwed into the Base Unit...

Page 34: ...ion 3 Verify that the unit is properly mounted Ensure the conduit cable gland entries are pointed downward 4 Verify that the signal wiring is correct 5 Verify that the power supply is connected properly The TS4000 is powered by 24VDC 20 to 36 VDC voltage range The detector outputs a low voltage fault F6 at 18 5 VDC or below 6 Make sure the lid is securely fastened or the area has been de classifie...

Page 35: ... Sensor M M dE En M M M nL La M M Setpoint M Fi M dE En M M nL La M M Setpoint M Fi M M br M Baud Rate M Fi M M For Format M Fi M M Add Address M Fi M M Fi M CH2 br M Baud Rate M Fi M M For Format M Fi M M Add Address M Fi M M Fi M Show r and Return to Operate CL2 10 20 M CL2 Sensor M M Legend M Apply and Remove Magnet Cycle Through Options Primary Menu Requires User Inputs Sub Task User Input Not...

Page 36: ...s to be applied Flashing gas reading unit is reading gas in Gas Check Calibration Sub Menu Flashing remaining sensor life Unit is zeroing in Calibration 100 Remaining sensor life was reset to 100 unit is still zeroing gAS Flashing Unit is done zeroing and is ready for gas to be applied CP Flashing Unit is seeing gas calibration is in progress CC Steady Unit has finished calibration and telling use...

Page 37: ...n range 1 247 incrementing by magnet or Over range 4 4 Start up Upon power up the software revision letters rN N revision letter are briefly displayed The TS4000 then enters Start up Mode SU allowing the electrochemical cell to stabilize Upon sensor stabilization the TS4000 enters Operation Mode and displays the current gas concentration at the electrochemical cell For detailed information on the ...

Page 38: ... Use the Magnet 1 Apply and hold the magnet over the GM logo on the Base Unit cover next to the display window The User Menu is activated when the following menu sequence displays Figure 14 Start up Menu Sequence 2 Remove the magnet to select the displayed menu option For more information about the User Menu refer to Section 4 2 NOTE The User Menu remains active for six minutes Inactivity for a pe...

Page 39: ...able ranges are either 100 ppm or 500 ppm Full Scale FS When an Ammonia NH3 sensor cell is installed the user may select either 50 ppm or 100 ppm FS When a Chlorine Cl2 sensor cell is installed the user may select either 10 ppm or 20 ppm FS To Change the Sensor Range for CO NH3 and Cl2 1 Apply and hold the magnet on the GM logo on the Base Unit cover Wait until SE displays and then remove the magn...

Page 40: ...ning Relay Settings for all sensors The factory default settings and adjustment range for all gases other than O2 are as follows Non latching default De energized default 30 FS set point default 5 of FS minimum Alarm relay set point maximum The default settings and adjustment range for O2 are 19 5 by volume default Alarm Relay set point minimum NOTE In general most configuration procedures apply t...

Page 41: ...on apply and remove the magnet when Fi is once again displayed NOTE The Warning Relay set point cannot be set higher than the Alarm Relay set point To Adjust the Warning Relay Settings for O2 1 Apply and hold the magnet on the GM logo on the Base Unit cover Wait until SE displays and then remove the magnet This action places the unit into Setup Mode 2 After a few seconds Hi displays Apply and remo...

Page 42: ...e Energized state of the relay displays by either En or dE being displayed respectively Apply and remove the magnet until the desired state is displayed 4 After a few seconds the Latching Non Latching state of the relay displays by either LA or nL being displayed respectively Apply and remove the magnet until the desired state is displayed 5 After a few seconds the current Alarm Relay set point di...

Page 43: ...etting apply and remove the magnet when Fi displays 7 To exit the Setup Menu apply and remove the magnet when Fi displays again 8 Finally to exit the User Menu and return to normal operation apply and remove the magnet when Fi is once again displayed 4 6 4 MODBUS Channel 1 Settings NOTE The available channel settings are 1 247 for both Channel 1 and Channel 2 If the desired setting is passed the u...

Page 44: ...pply and remove the magnet when Fi is once again displayed NOTE The addresses for Channel 1 and Channel 2 can be the same when connected to different master devices 4 6 5 MODBUS Channel 2 Settings NOTE The available channel settings are 1 247 for both Channel 1 and Channel 2 If the desired setting is passed the user must cycle through all remaining channels in order to once again return to the cor...

Page 45: ...nally to exit the User Menu and return to normal operation apply and remove the magnet when Fi is once again displayed 4 7 Relay Reset Figure 16 Relay Reset If the Warning and or Alarm Relays are configured as latching it is possible to manually reset the relays once the detected gas level has dropped below the configured set point This can be accomplished in three ways 1 The relays can be reset u...

Page 46: ...n set to zero gAS appears in the display window 4 Apply the test gas to the sensor the value of the gas concentration is then indicated by the flashing display with readings typically stabilizing within one to two minutes 5 When the reading has stabilized and the test is complete remove the gas When the gas concentration drops below 5 FS the unit returns to normal operation NOTE The test gas conce...

Page 47: ...ser should not expect problems with sensor life or stability Frequent calibrations will ensure optimum product performance More frequent calibration checks are recommended for environments where mud and or other unintended contaminants may collect on the sensor or there is a presence of other extreme conditions General Monitors recommends that a calibration schedule be established and followed ref...

Page 48: ... of FS and will eventually drop to 0 If a unit time out occurs the user receives a calibration fault The TS4000 is now calibrated and the sensor calibration constants are stored in the non volatile memory EEPROM To Run Calibration Mode for O2 1 Apply and hold the magnet over the GM logo on the cover of the Base Unit Wait until AC appears in the display window Remove the magnet to select AC The uni...

Page 49: ...on should be done during the first calibration of a newly installed sensor After the sensor has been powered for a minimum of one hour enter Calibration Mode refer to Section 4 9 While the display is flashing the remaining sensor life estimate apply the magnet until the flashing number changes to 100 This indicates that the sensor life will be reset upon completing calibration 4 11 Calibration Equ...

Page 50: ... cup allowing the sensor to read clean air The display changes from CC to indicate a few ppm and then drops to 0 The unit is now calibrated and the new calibration constants are stored in the EEPROM For calibration accessories from General Monitors refer to Sections 9 5 4 and 9 7 ...

Page 51: ... baud rates are 19 200 9 600 4 800 or 2 400 bits per second bps The factory set baud rate is 9 600 bps 5 3 Data Format The data format is selectable using either the MODBUS Communications Interface or Base Unit User Menus The factory set data format is 8 N 1 The selectable data formats are as follows Table 16 Selectable Data Formats Data Bits Parity Stop Format 8 None 1 8 N 1 8 Even 1 8 E 1 8 Odd ...

Page 52: ... of 69 registers can be requested during a single block of time Upon receiving a valid read register request from the master device the TS4000 will respond with a message as described in Table 18 If the query generates an error an exception message is returned to the master device refer to Section 5 7 Table 18 MODBUS Read Register s Response Byte MODBUS Range Referenced to TS4000 1st Slave Address...

Page 53: ...s reserved for Broadcast Mode and is not supported at this time Upon receiving a valid register write request from the master device the TS4000 will respond with a message as described in Table 20 If the write request generates an error an exception message is returned to the master device refer to Section 5 7 Table 20 MODBUS Write Register Response Byte MODBUS Range Referenced to TS4000 1st Slave...

Page 54: ...n order to prevent this condition from occurring the maximum response time for the TS4000 is 200 milliseconds Therefore the master s timeout setting should be set to 200 milliseconds or greater 4 If the TS4000 receives the query without a communications error but cannot process it due to reading or writing to a non existent TS4000 command register then the TS4000 returns an exception response mess...

Page 55: ...ata Address The data address received in the query is not an allowable address for the TS4000 3 Illegal Data Value A value contained in the query data field is not an allowable value for the TS4000 4 Slave Device Failure An unrecoverable error occurred while the TS4000 was attempting to perform the requested action 5 Acknowledge The TS4000 has accepted the request and is processing it but a long d...

Page 56: ...ght 2 ASCII R 0x0008 40009 Not Used N A N A N A 0x0009 000C 40010 40013 Alarm Relay Settings Read or change settings for the Alarm Relay 16 Bit R W 0x000D 40014 Warn Relay Settings Read or change settings for the Warning Relay 16 Bit R W 0x000E 40015 Com1 Address Read or change settings for the Com1 Address 8 Bit R W 0x000F 40016 Com1 Baud Read or change settings for the Com1 Baud Rate 8 Bit R W 0...

Page 57: ...e errors 8 Bit R 0x0022 40035 Starting Address Errors Total number of starting address errors 8 Bit R 0x0023 40036 Note Used N A N A N A 0x0024 40037 CRC Hi Errors Total number of CRC Hi errors 8 Bit R 0x0025 40038 CRC Low Errors Total number of CRC Low errors 8 Bit R 0x0026 40039 Not Used N A N A N A 0x0027 002C 40040 40045 Clear User Com Errors Clear all user MODBUS communication error counters ...

Page 58: ...he requested mode EXCEPTION Returns an Exception Code 03 Illegal Data Value if an illegal write is requested Table 24 Base Unit Mode Bitmap Bit 8 7 6 5 4 3 2 1 Mode Calibrate Initial Gas Being Read Remove Gas Apply Gas Alarm Level Warn Level Run Hex Value 0x0080 0x0040 0x0020 0x0010 0x0008 0x0004 0x0002 0x0001 Dec Value 128 64 32 16 8 4 2 1 Access R W R R R R R R R Bit 16 15 14 13 12 11 10 9 Mode ...

Page 59: ... TS4000 in Gas Check Mode The user applies gas and the sensor current is disabled OK ERROR Cautionary errors such as low line that do not force the TS4000 to go offline but indicate an unsafe operating situation BAD ERROR Major errors that prohibit the TS4000 from operating in a safe manner and result in the unit going offline The TS4000 will not inform the user of any gas being present SENSOR LIF...

Page 60: ...SCII characters 5 9 7 Sensor Temperature Output 0x0006 A read returns the sensor temperature output in C 100 a 16 bit value 5 9 8 Alarm Relay Settings 0x000D A read returns the present Alarm settings of the TS4000 A write command changes the settings to the requested values The set points are programmable in 1 FS steps A 1 in the 9th bit position means the output is latching a 0 means it is Non La...

Page 61: ... Warn set point cannot be set above the Alarm set point Factory Default Settings are as Follows For all gases except O2 factory default is 30 FS non latching de energized For O2 factory default is 19 5 by volume non latching de energized EXCEPTION Returns an Exception Code 03 Illegal Data Value if an illegal write is requested Table 28 Warning Relay Settings Byte Function Bit Position Access High ...

Page 62: ... Data Formats Data Bits Parity Stop Format Value Access 8 None 1 8 N 1 0 Read Write 8 Even 1 8 E 1 1 Read Write 8 Odd 1 8 O 1 2 Read Write 8 None 2 8 N 2 3 Read Write EXCEPTION If the data format is not in range an Illegal Data Value 03 is returned 5 9 13 Com2 Address 0x0012 A read command returns the current address for Com2 A write command changes the address to the requested values Valid addres...

Page 63: ...ver MODBUS For a list of available sensor scales and associated sensor types refer to Table 32 5 9 19 Sensor Type 0x0019 A read returns the current sensor type A write is allowed only if the current sensor is set to 0 no sensor 4 or 19 any Cl2 sensor 2 or 3 any CO sensor 9 or 10 any NH3 sensor If the sensor type is set to 0 only sensor type value of 1 can be written defining O2 sensor 2 or 3 only ...

Page 64: ...ng Address Errors that occurred in the slave device The maximum count is 255 Beyond 255 the count resets to zero and begins counting again 5 9 24 CRC High Byte Errors 0x0025 A read indicates the number of RXD CRC Hi Byte Errors that occurred in the slave device The maximum count is 255 Beyond 255 the count resets to zero and begins counting again 5 9 25 CRC Low Byte Errors 0x0026 A read indicates ...

Page 65: ...the TS4000 6 2 Storage The TS4000 should be stored in a clean dry area and within the temperature and humidity ranges specified in Section 9 5 For long term storage remove the electrochemical cell and re install the shorting wire Place the electrochemical cell in the original container and close the lid NOTE Insert red dust caps into any vacant cable entry holes prior to storage ...

Page 66: ...urn the TS4000 to the factory or authorized service center for repair Table 33 Fault Codes Fault Code Fault Type Description Action F0 IM Communication 1 IM does not communicate 2 IM microprocessor has Flash Data Flash Code or RAM error Verify that the BU and IM are properly wired F1 No Sensor 1 No sensor is plugged into the IM 2 Non functional Oxygen sensor plugged into IM Ensure sure that there ...

Page 67: ...her the Remote Reset Remote Calibrate or magnetic switch is closed for more than two minutes Check the wiring on the Remote Reset and Remote Calibrate switches If the magnetic switch is shorted stuck the BU must be returned to the factory or authorized service center for repair FF RAM Error BU has a RAM error Return the BU to the factory or authorized service center for repair NOTE The recommended...

Page 68: ... KINGDOM Heather Close Lyme Green Business Park Macclesfield Cheshire United Kingdom SK11 0LR Phone 44 1625 619 583 Fax 44 1625 619 098 Email info generalmonitors co uk IRELAND Ballybrit Business Park Galway Republic of Ireland Phone 353 91 751175 Fax 353 91 751317 Email service gmil ie SINGAPORE No 2 Kallang Pudding Rd 09 16 Mactech Building Singapore 349307 Phone 65 6748 3488 Fax 65 6748 1911 Em...

Page 69: ...s The customer will assume all liability for the misuse of this equipment by its employees or other personnel All warranties are contingent upon proper use in the application for which the product was intended and do not cover products which have been modified or repaired without General Monitors approval or which have been subjected to neglect accident improper installation or application or on w...

Page 70: ... 0 15 0 45 1 5 3 0 3 8 8 15 75 16 0 16 0 48 1 6 3 2 4 0 8 16 80 17 0 17 0 51 1 7 3 4 4 3 9 17 85 18 0 18 0 54 1 8 3 6 4 5 9 18 90 19 0 19 0 57 1 9 3 8 4 8 10 19 95 20 0 20 0 60 2 0 4 0 5 0 10 20 100 21 0 21 0 63 2 1 4 2 5 3 11 21 105 22 0 22 0 66 2 2 4 4 5 5 11 22 110 23 0 23 0 69 2 3 4 6 5 8 12 23 115 24 0 24 0 72 2 4 4 8 6 0 12 24 120 25 0 25 0 75 2 5 5 0 6 3 13 25 125 26 0 26 0 78 2 6 5 2 6 5 1...

Page 71: ...90 59 0 59 1 77 5 9 11 8 14 8 30 59 295 60 0 60 1 80 6 0 12 0 15 0 30 60 300 61 0 61 1 83 6 1 12 2 15 3 31 61 305 62 0 62 1 86 6 2 12 4 15 5 31 62 310 63 0 63 1 89 6 3 12 6 15 8 32 63 315 64 0 64 1 92 6 4 12 8 16 0 32 64 320 65 0 65 1 95 6 5 13 0 16 3 33 65 325 66 0 66 1 98 6 6 13 2 16 5 33 66 330 67 0 67 2 01 6 7 13 4 16 8 34 67 335 68 0 68 2 04 6 8 13 6 17 0 34 68 340 69 0 69 2 07 6 9 13 8 17 3 ...

Page 72: ... 8 9 17 8 22 3 45 89 445 90 0 90 2 70 9 0 18 0 22 5 45 90 450 91 0 91 2 73 9 1 18 2 22 8 46 91 455 92 0 92 2 76 9 2 18 4 23 0 46 92 460 93 0 93 2 79 9 3 18 6 23 3 47 93 465 94 0 94 2 82 9 4 18 8 23 5 47 94 470 95 0 95 2 85 9 5 19 0 23 8 48 95 475 96 0 96 2 88 9 6 19 2 24 0 48 96 480 97 0 97 2 91 9 7 19 4 24 3 49 97 485 98 0 98 2 94 9 8 19 6 24 5 49 98 490 99 0 99 2 97 9 9 19 8 24 8 50 99 495 100 1...

Page 73: ...s should be independently established through a documented procedure including a calibration log maintained by plant personnel or third party testing service 9 4 Periodic System Verification The following system verifications should be performed at least annually Verify wiring terminal connections and stability of mounting for all integral safety equipment including but not limited to the followin...

Page 74: ...n Dioxide NO2 0 20 ppm Oxygen O2 0 25 by volume Ozone O3 0 1 ppm Sulfur Dioxide SO2 0 20 ppm Response Time 100 FS Gas Applied Cl2 and ClO2 T90 60 sec CO and NO2 T90 30 sec HCl T90 100 sec NH3 and O3 T90 90 sec NO and SO2 T90 10 sec O2 T90 15 sec Repeatability 5 FS or 2 ppm whichever is greater Zero Drift 5 per year Approvals CSA Certificate 6114915 Table 38 Mechanical Specifications Base Unit Spec...

Page 75: ...1 Groups B C and D Ex d ia IIB H2 T5 Type 4X with Remote Interface Module RFI EMI Protection Complies with EN50081 2 and EN50082 2 Status Indicator LED Display with Normal Gas Present Fault and Calibration Cues Table 42 Environmental Specifications Specification Description Operating Temperature Range For All Gases Other Than NH3 4 F to 122 F 20 C to 50 C Operating Temperature Range For NH3 40 F t...

Page 76: ...e following General Monitors junction boxes are compatible with the TS4000 remote configuration Figure 19 10252 Round Anodized Aluminum Junction Box Figure 20 31305 2 Anodized Aluminum Junction Box 1 2 3 4 5 6 7 8 9 10 BLK WHT RED GRN ...

Page 77: ...70 TS4000 9 5 2 Splash Guards The following General Monitors splash guards are compatible with the TS4000 Figure 21 45167 1 Splash Guard Used for CI2 CIO2 and O3 Gases Figure 22 70631 2 Splash Guard ...

Page 78: ...g General Monitors accessories are compatible with the TS4000 Figure 23 45170 1 Flow Block 9 5 4 Calibration Accessories The following General Monitors calibration accessories are compatible with the TS4000 Figure 24 45172 1 Calibration Plug ...

Page 79: ...g deviates more than 20 Otherwise go to step 5 Date Reading Date Reading Date Reading ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ 5 30 day calibration check Record date and reading of calibration check Repeat after 30 days if reading deviates more than 20 Otherwise go to step 6 Date Reading Date Reading Date Reading ________ ________ ...

Page 80: ... TS4000 ships with a Base Unit Interface Module and specified electrochemical cell Detection of the various gases detailed in Table 37 is achieved by hot swapping the chosen electrochemical cell into the TS4000 Table 44 Replacement Sensors Gas Type Part Number Ammonia NH3 50 ppm 45123 6 Ammonia NH3 100 ppm 45123 6 Carbon Monoxide CO 100 ppm 45123 3 Carbon Monoxide CO 500 ppm 45123 3 Chlorine Cl2 1...

Page 81: ...y Part Number Case 914 135 Tubing 931 085 Regulator 1000 ml min For Cl2 NO2 ClO2 HCl O3 922 022 Regulator 500 ml min For SO2 NO CO 922 023 Calibration Plug 914 152 Calibration Cup 1400152 1 Table 47 Calibration Kits Cylinder Regulator and Tubing Calibration Kit Part Number Ammonia NH3 50 ppm 1400263 1 Ammonia NH3 100 ppm 1400263 2 Carbon Monoxide CO 100 ppm 1400263 9 Carbon Monoxide CO 500 ppm 140...

Page 82: ...rbon Monoxide CO 100 ppm 1400262 9 Carbon Monoxide CO 500 ppm 1400262 10 Chlorine Cl2 10 ppm 1400262 3 Chlorine Cl2 20 ppm 1400262 22 Chlorine Dioxide ClO2 1400262 4 Hydrogen Chloride HCl 1400262 5 Nitric Oxide NO 1400262 6 Nitrogen Dioxide NO2 1400262 7 Oxygen O2 1400262 11 Ozone O3 1400262 15 Sulfur Dioxide SO2 1400262 8 ...

Page 83: ...ces control room devices connecting 21 CSA FM 25 customer support 61 drawings control 69 sample installation 69 ECC maintenance maintenance ECC 12 electrochemical cell cell electrochemical 8 fault codes remedies 59 features and benefits 5 format conventions for this manual 1 gas calibration procedure 39 gas check mode 39 general description description general 5 glossary of terms terms glossary 3 ...

Page 84: ...sensor life initializing 42 remaining 42 specifications 67 electrical 68 environmental 68 mechanical 67 system 63 67 starting operation operation starting 24 start up 24 30 start up checklist checklist start up 27 start up process process start up 25 start up readiness checklist 24 storage 58 system integrity verification verfication integrity 2 testing system verification 63 66 using selection ma...

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General Monitors TS4000, Instruction Manual

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