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WALRUS 5000C

 

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CONNECTIONS 

The connections on the main wiring harness 

have  all  been  pre-fitted  so  that  only  simple 
connections  to  the  corresponding  plugs  need  to 
be made. 

The main connections on the heater are to 

the main wiring harness, and to the water pump. 
The connections   on the wiring harness are for 
the timer control, to the fuel pump, and to the 
remote  control  (if  one  is  installed,  otherwise 
it can be left unplugged), and to the main heater 
itself.  The  remaining  wires  are  installed  as 
follows: 

Attach  the  positive  line  (4mm²  red)  to 

the positive terminal of the vehicle’s battery 
and the negative (2.5mm² brown) to the negative 

terminal. 

The  black  wire  (4mm²)  of  the  matrix

 

heater’s  relay  should  be  connected  to  the 
vehicle’s fuse box, and the black/ purple wire 
(4mm²)  should  be  connected  to  the  positive 

terminal of the matrix heater. 

All  electrical  components  of  the  heater 

should join to the main wiring harness according 
to the corresponding connections. The only plug 
that can be left unattached is the remote control 
port  (red,  brown,  and  yellow)  as  it  is  an 
optional extra. 

Note: All terminals should be connected, 

even if not in use to prevent short circuiting. 

And when fitting the electrics, make sure 

any  exposed  wiring  outside  of  the  vehicle  are 
well protected from damage or heat. 

TIMER CONNECTIONS 

All connections should be prepared for you 

in your kit. However, if changes need to be made, 
or  terminals  have  become  disconnected,  use  the 

following diagrams to ensure the timer plugs are 
wired correctly. 

Summary of Contents for WALRUS 5000C

Page 1: ...WALRUS 5000C DIESEL COOLANT HEATER INSTRUCTION MANUAL CONTACT INFO Ph 1 800 517 7740 Ph 1 604 677 6210 info generalcomponents ca...

Page 2: ...installation and operation of the WALRUS 5000C For correct use of the heater please read this instruction book carefully before installation and operation The instruction book should be saved in a con...

Page 3: ...to the installation It can be applied to various heating purposes whether its hot water heating for easier living or engine pre heating and demisting For both vehicle and marine markets WALRUS 5000C i...

Page 4: ...13 Inline Fuel Filter 14 Fuel Pump 15 Fuel Pump Bracket 16 Anti Vibration Mount 17 Rubber Fuel Connector 18 Fuel Line Connector Clamp 19 Fuel Damper Optional 20 Rubber Coolant Pipe 21 Coolant Pipe Con...

Page 5: ...y be installed in the engine room but with ease of access for removal and servicing of the unit The main heater body is mounted onto a suitable surface with a bracket Ensure it is lined up with all re...

Page 6: ...sing the bypass valve 1 Matrix Heater 2 The Heater 3 Bypass Valve 4 External Water Pump 5 Engine To bleed the system simply loosen the outlet hose from the heater and begin the system Any excess air s...

Page 7: ...el to ensure that the air is clean and doesn t clog up the pipe with dirt and dust Not necessary when the silencer is built into the exhaust as part of a marine application for example Make sure that...

Page 8: ...m C 2000m D Not acceptable E Acceptable between 15 19 F Not acceptable Figure shows the ideal way to mount the fuel pump The fuel pump s outlet should tilt upward at an angle between 15 35 as shown ab...

Page 9: ...are flush and minimizing bends When the fuel is being sucked from the vehicle tank or an independent tank a fuel standpipe is required Make sure all the openings are appropriate for the installation...

Page 10: ...er should be fitted between the vehicles tank and the fuel pump FUEL Pick up Tubes A Fuel pick up tube will need to be installed in the vehicle s fuel tank or an independent fuel tank depending on wha...

Page 11: ...WALRUS 5000C P a g e 11 Fit the standpipe by tilting it into position into the newly drilled hole...

Page 12: ...the sender unit Remove the nut from the standpipe and feed it through the hole ensuring the rubber o ring remains on the standpipe head side Replace the nut on the standpipe to secure it safely to th...

Page 13: ...WALRUS 5000C P a g e 13 WIRING DIAGRAM...

Page 14: ...ck wire 4mm of the matrix heater s relay should be connected to the vehicle s fuse box and the black purple wire 4mm should be connected to the positive terminal of the matrix heater All electrical co...

Page 15: ...button Wait for the symbols to stop flashing then press the power button again 2 Navigate to the clock face symbol at the top of the control by using the arrow keys When it is flashing press both arro...

Page 16: ...sing the arrow keys 5 L800 represents 800 minutes Run time can be selected from 50 990 Press OK to confirm 6 Select the hour you wish the heater to start at by using the arrow keys and then pressing O...

Page 17: ...ould then be looked over paying close attention to any loose connections of electrics or pipework A voltage check may be required as well as checking fuel levels 2 If the heater has not been allowed t...

Page 18: ...be cleared Press the heating button again to display the current time Treatment of usual troubles If the heater is switched on but does not work correctly the following methods can be used for treatm...

Page 19: ...WALRUS 5000C P a g e 19...

Page 20: ...WALRUS 5000C P a g e 20...

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