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WALRUS 5000C

 

P a g e

 | 2 

PREFACE 

aims  to  answer  all  questions  the  user  may  have 
about  the  product,  however,  if  you  have  any 
doubts or find anything incorrect in this manual, 
please contact us directly. Check the heater for 
any damage when unpacking and contact the dealer 
immediately  if  any  damage  is  found.  If  any 
troubles  arise  during  application,  please 
contact  General  Components  or  the  company  who 
sold it to you. We shall do our best to provide 
service to you.

Thank 

you 

for 

purchasing 

the 

WALRUS 5000C

 coolant  heater.  This  instruction 

book 

describes 

the 

structures, 

working 

principles,  installation  and  operation  of  the 

WALRUS 5000C

.  For  correct  use  of  the  heater, 

please  read  this  instruction  book  carefully 
before 

installation 

and 

operation. 

The 

instruction book should be saved in a convenient 
place for later reference. This instruction book 
is  subject  to  revision  without  notice,  but  will 
conform  to  the  purchased  product.  This  manual 

PREFACE ................................. 

2

 

TABLE OF CONTENTS ........................ 

2

 

INTRODUCTION ............................. 

3

 

STRUCTURE ............................... 

3

 

EXPLODED PARTS DIAGRAM ................... 

4

 

DIMENSIONS, mm ........................... 

5

 

ALLOWABLE MOUNTING ANGLE ................. 

5

 

FUEL PUMP ANGLE & SUCTION HEIGHT ......... 

8

 

FUEL LINE CONNECTIONS .................... 

9

 

FUEL STANDPIPE .......................... 

10

 

WIRING DIAGRAM ......................... 

13

 

CONNECTIONS ............................ 

14

 

TIMER CONNECTIONS ...................... 

14

 

OPERATING INSTRUCTIONS.................. 

15

 

CHANGING LANGUAGE .................... 

15

 

PRE-SETTING HEATING TIMES ............. 

16

 

MAINTENANCE .......................... 

16

 

INSPECTION CHECKLIST.................. 

16

 

ADDITIONAL PRECAUTIONS ................ 

17

 

TROUBLESHOOTING ........................ 

18

TABLE OF CONTENTS

 

Summary of Contents for WALRUS 5000C

Page 1: ...WALRUS 5000C DIESEL COOLANT HEATER INSTRUCTION MANUAL CONTACT INFO Ph 1 800 517 7740 Ph 1 604 677 6210 info generalcomponents ca...

Page 2: ...installation and operation of the WALRUS 5000C For correct use of the heater please read this instruction book carefully before installation and operation The instruction book should be saved in a con...

Page 3: ...to the installation It can be applied to various heating purposes whether its hot water heating for easier living or engine pre heating and demisting For both vehicle and marine markets WALRUS 5000C i...

Page 4: ...13 Inline Fuel Filter 14 Fuel Pump 15 Fuel Pump Bracket 16 Anti Vibration Mount 17 Rubber Fuel Connector 18 Fuel Line Connector Clamp 19 Fuel Damper Optional 20 Rubber Coolant Pipe 21 Coolant Pipe Con...

Page 5: ...y be installed in the engine room but with ease of access for removal and servicing of the unit The main heater body is mounted onto a suitable surface with a bracket Ensure it is lined up with all re...

Page 6: ...sing the bypass valve 1 Matrix Heater 2 The Heater 3 Bypass Valve 4 External Water Pump 5 Engine To bleed the system simply loosen the outlet hose from the heater and begin the system Any excess air s...

Page 7: ...el to ensure that the air is clean and doesn t clog up the pipe with dirt and dust Not necessary when the silencer is built into the exhaust as part of a marine application for example Make sure that...

Page 8: ...m C 2000m D Not acceptable E Acceptable between 15 19 F Not acceptable Figure shows the ideal way to mount the fuel pump The fuel pump s outlet should tilt upward at an angle between 15 35 as shown ab...

Page 9: ...are flush and minimizing bends When the fuel is being sucked from the vehicle tank or an independent tank a fuel standpipe is required Make sure all the openings are appropriate for the installation...

Page 10: ...er should be fitted between the vehicles tank and the fuel pump FUEL Pick up Tubes A Fuel pick up tube will need to be installed in the vehicle s fuel tank or an independent fuel tank depending on wha...

Page 11: ...WALRUS 5000C P a g e 11 Fit the standpipe by tilting it into position into the newly drilled hole...

Page 12: ...the sender unit Remove the nut from the standpipe and feed it through the hole ensuring the rubber o ring remains on the standpipe head side Replace the nut on the standpipe to secure it safely to th...

Page 13: ...WALRUS 5000C P a g e 13 WIRING DIAGRAM...

Page 14: ...ck wire 4mm of the matrix heater s relay should be connected to the vehicle s fuse box and the black purple wire 4mm should be connected to the positive terminal of the matrix heater All electrical co...

Page 15: ...button Wait for the symbols to stop flashing then press the power button again 2 Navigate to the clock face symbol at the top of the control by using the arrow keys When it is flashing press both arro...

Page 16: ...sing the arrow keys 5 L800 represents 800 minutes Run time can be selected from 50 990 Press OK to confirm 6 Select the hour you wish the heater to start at by using the arrow keys and then pressing O...

Page 17: ...ould then be looked over paying close attention to any loose connections of electrics or pipework A voltage check may be required as well as checking fuel levels 2 If the heater has not been allowed t...

Page 18: ...be cleared Press the heating button again to display the current time Treatment of usual troubles If the heater is switched on but does not work correctly the following methods can be used for treatm...

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