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WALRUS 5000C

 

P a g e

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Only  use  the  fuel  line  provided,  ensure 

the pipe is placed away from any possible debris 
and avoid any sagging in the line. Make sure the 

fuel line does not flow downward toward the fuel 
pump.  This  will  prevent  correct  fuel  flow  and 
produce air bubbles in the line. 

The fuel filter, fuel pipe and clamps should all be replaced after approximately 2 years of use. 

This figure shows the allowable, installations angle of the fuel 

filter, as well as the direction of fuel flow (arrow A). The filter 

should be fitted between the vehicles tank and the fuel pump.

 

FUEL Pick-up Tubes 

A  Fuel  pick-up  tube  will  need  to  be 

installed  in  the  vehicle’s  fuel  tank  or  an 

independent  fuel  tank  depending  on  what  the 
installation calls for. Sealant is not required 

to fit the pick-up tubes. 
Depending  on  the  pick-up  tube  provided  in  the 
kit,  you  will  need  to  install  the  pick-up  tube 
in one of two ways. 

Usually supplied in Marine kits and supplied bent, this standpipe is installed like so:

 

Drill a hole in the top of the vehicle’s fuel tank Φ22 ± 0.2mm in size. Ensure it is smooth

and clean of 

burrs

Remove the top nut and washers and bend the standpipe straight

Straighten the standpipe and cut it down to size if necessary

Summary of Contents for WALRUS 5000C

Page 1: ...WALRUS 5000C DIESEL COOLANT HEATER INSTRUCTION MANUAL CONTACT INFO Ph 1 800 517 7740 Ph 1 604 677 6210 info generalcomponents ca...

Page 2: ...installation and operation of the WALRUS 5000C For correct use of the heater please read this instruction book carefully before installation and operation The instruction book should be saved in a con...

Page 3: ...to the installation It can be applied to various heating purposes whether its hot water heating for easier living or engine pre heating and demisting For both vehicle and marine markets WALRUS 5000C i...

Page 4: ...13 Inline Fuel Filter 14 Fuel Pump 15 Fuel Pump Bracket 16 Anti Vibration Mount 17 Rubber Fuel Connector 18 Fuel Line Connector Clamp 19 Fuel Damper Optional 20 Rubber Coolant Pipe 21 Coolant Pipe Con...

Page 5: ...y be installed in the engine room but with ease of access for removal and servicing of the unit The main heater body is mounted onto a suitable surface with a bracket Ensure it is lined up with all re...

Page 6: ...sing the bypass valve 1 Matrix Heater 2 The Heater 3 Bypass Valve 4 External Water Pump 5 Engine To bleed the system simply loosen the outlet hose from the heater and begin the system Any excess air s...

Page 7: ...el to ensure that the air is clean and doesn t clog up the pipe with dirt and dust Not necessary when the silencer is built into the exhaust as part of a marine application for example Make sure that...

Page 8: ...m C 2000m D Not acceptable E Acceptable between 15 19 F Not acceptable Figure shows the ideal way to mount the fuel pump The fuel pump s outlet should tilt upward at an angle between 15 35 as shown ab...

Page 9: ...are flush and minimizing bends When the fuel is being sucked from the vehicle tank or an independent tank a fuel standpipe is required Make sure all the openings are appropriate for the installation...

Page 10: ...er should be fitted between the vehicles tank and the fuel pump FUEL Pick up Tubes A Fuel pick up tube will need to be installed in the vehicle s fuel tank or an independent fuel tank depending on wha...

Page 11: ...WALRUS 5000C P a g e 11 Fit the standpipe by tilting it into position into the newly drilled hole...

Page 12: ...the sender unit Remove the nut from the standpipe and feed it through the hole ensuring the rubber o ring remains on the standpipe head side Replace the nut on the standpipe to secure it safely to th...

Page 13: ...WALRUS 5000C P a g e 13 WIRING DIAGRAM...

Page 14: ...ck wire 4mm of the matrix heater s relay should be connected to the vehicle s fuse box and the black purple wire 4mm should be connected to the positive terminal of the matrix heater All electrical co...

Page 15: ...button Wait for the symbols to stop flashing then press the power button again 2 Navigate to the clock face symbol at the top of the control by using the arrow keys When it is flashing press both arro...

Page 16: ...sing the arrow keys 5 L800 represents 800 minutes Run time can be selected from 50 990 Press OK to confirm 6 Select the hour you wish the heater to start at by using the arrow keys and then pressing O...

Page 17: ...ould then be looked over paying close attention to any loose connections of electrics or pipework A voltage check may be required as well as checking fuel levels 2 If the heater has not been allowed t...

Page 18: ...be cleared Press the heating button again to display the current time Treatment of usual troubles If the heater is switched on but does not work correctly the following methods can be used for treatm...

Page 19: ...WALRUS 5000C P a g e 19...

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