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WALRUS 5000C

 

P a g e

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INTRODUCTION 

WALRUS  5000C

  is  a  5kW  modulating 

diesel fired water heater, which is suitable for 
providing hot water  for  heating  purposes  via 
radiators  or  matrix  heaters  and  also  domestic 
hot water via a calorifier.  The 

WALRUS 5000C

 

is  fully  automatic  in  operation  featuring  low 
energy  glow  pin  ignition  and  microprocessor 
control  for  full  temperature  regulation.  It 
has  low  servicing  costs  due  to  modular 
construction and its simple wiring means 

simple, 2 wire system thermostats can  be  added 
into  the installation. It can  be applied to 
various heating purposes, whether its hot water 
heating for easier living or engine pre-heating 
and  demisting.  For  both  vehicle  and  marine 
markets, 

WALRUS  5000C

  is  a  great  way  to 

efficiently  meet  your  heating  needs.  This 
kit 

includes 

everything 

necessary 

for 

installation 

excluding 

plumbing 

to 

the 

radiators and calorifiers. 

STRUCTURE 

1.

Heat Exchanger Assembly

2.

Base Cover

3.

External Water Pump

4.

Fan Cover

5.

Glow Pin Lining

6.

Glow Pin

7.

Glow Pin Housing

8.

Flame Sensor

9.

Holder

10.

Temperature and Overheat Sensor

11.

Temp 

sensor ‘O’

 Rings

12.

Leaf Spring

13.

E.C.U.

14.

Combustion Chamber

15.

Combustion Chamber Seal

16.

Air Motor

17.

Fuel Pump

18.

Timer Control

19.

Main Wiring Harness

Summary of Contents for WALRUS 5000C

Page 1: ...WALRUS 5000C DIESEL COOLANT HEATER INSTRUCTION MANUAL CONTACT INFO Ph 1 800 517 7740 Ph 1 604 677 6210 info generalcomponents ca...

Page 2: ...installation and operation of the WALRUS 5000C For correct use of the heater please read this instruction book carefully before installation and operation The instruction book should be saved in a con...

Page 3: ...to the installation It can be applied to various heating purposes whether its hot water heating for easier living or engine pre heating and demisting For both vehicle and marine markets WALRUS 5000C i...

Page 4: ...13 Inline Fuel Filter 14 Fuel Pump 15 Fuel Pump Bracket 16 Anti Vibration Mount 17 Rubber Fuel Connector 18 Fuel Line Connector Clamp 19 Fuel Damper Optional 20 Rubber Coolant Pipe 21 Coolant Pipe Con...

Page 5: ...y be installed in the engine room but with ease of access for removal and servicing of the unit The main heater body is mounted onto a suitable surface with a bracket Ensure it is lined up with all re...

Page 6: ...sing the bypass valve 1 Matrix Heater 2 The Heater 3 Bypass Valve 4 External Water Pump 5 Engine To bleed the system simply loosen the outlet hose from the heater and begin the system Any excess air s...

Page 7: ...el to ensure that the air is clean and doesn t clog up the pipe with dirt and dust Not necessary when the silencer is built into the exhaust as part of a marine application for example Make sure that...

Page 8: ...m C 2000m D Not acceptable E Acceptable between 15 19 F Not acceptable Figure shows the ideal way to mount the fuel pump The fuel pump s outlet should tilt upward at an angle between 15 35 as shown ab...

Page 9: ...are flush and minimizing bends When the fuel is being sucked from the vehicle tank or an independent tank a fuel standpipe is required Make sure all the openings are appropriate for the installation...

Page 10: ...er should be fitted between the vehicles tank and the fuel pump FUEL Pick up Tubes A Fuel pick up tube will need to be installed in the vehicle s fuel tank or an independent fuel tank depending on wha...

Page 11: ...WALRUS 5000C P a g e 11 Fit the standpipe by tilting it into position into the newly drilled hole...

Page 12: ...the sender unit Remove the nut from the standpipe and feed it through the hole ensuring the rubber o ring remains on the standpipe head side Replace the nut on the standpipe to secure it safely to th...

Page 13: ...WALRUS 5000C P a g e 13 WIRING DIAGRAM...

Page 14: ...ck wire 4mm of the matrix heater s relay should be connected to the vehicle s fuse box and the black purple wire 4mm should be connected to the positive terminal of the matrix heater All electrical co...

Page 15: ...button Wait for the symbols to stop flashing then press the power button again 2 Navigate to the clock face symbol at the top of the control by using the arrow keys When it is flashing press both arro...

Page 16: ...sing the arrow keys 5 L800 represents 800 minutes Run time can be selected from 50 990 Press OK to confirm 6 Select the hour you wish the heater to start at by using the arrow keys and then pressing O...

Page 17: ...ould then be looked over paying close attention to any loose connections of electrics or pipework A voltage check may be required as well as checking fuel levels 2 If the heater has not been allowed t...

Page 18: ...be cleared Press the heating button again to display the current time Treatment of usual troubles If the heater is switched on but does not work correctly the following methods can be used for treatm...

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