GEA VARIVENT X Operating Instruction Download Page 8

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Translated copy of the EU - Declaration of conformity in accordance with the
Pressure Equipment Directive 2006/42/EU

Manufacturer:

GEA Tuchenhagen GmbH
Am Industriepark 2-10
21514 Büchen

We hereby declare that the machine named below

Designation:

Valve with actuator

Type:

VARIVENT

due to its design and construction as well as in the versions sold by us, meet the basic safety and health requirements of the following
guideline:

Relevant EC directives:

2006/42/EC

EC Machinery Directive

Applicable harmonized standards, in
particular:

EN ISO 12100: 2010

Remarks:

•

This declaration will become invalid if any alterations are
made to the machine which have not been agreed with us

•

We also declare that the relevant technical documentation for
this machine has been prepared in accordance with Annex
VII, Part A, and agree to submit the documentation on
justified request of national authorities on a data carrier

Person authorised for compilation and handover of technical
documentation:

GEA Tuchenhagen GmbH
CE Documentation Officer
Am Industriepark 2-10
21514 Buchen, Germany

Büchen, 24 January 2020

Franz Bürmann
Managing Director

i.V. Matthias Südel
Head of Engineering

General Information

Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU

430BAL008430EN_4

08.03.2022

Summary of Contents for VARIVENT X

Page 1: ...Hygienic valves GEA VARIVENT Shuttle valve type X and W X_V and W_V Operating instruction Translation from the original language 430BAL008430EN_4 ...

Page 2: ... of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations VARIVENT and T VIS are protected trademarks of GEA Tuchenhagen GmbH The TEFASEP gold designation is a trademark of GEA Tuchenhagen GmbH registered in Switzerland We kindly request that you answer a few short questions about these Operating Instructions Use the following QR code...

Page 3: ...5 Supplementary Regulations 12 2 6 Qualification of personnel 12 2 7 Safety equipment 13 2 7 1 Signs 13 2 8 Residual dangers 14 2 9 Danger zones 16 3 Description 17 3 1 Design 17 3 2 Functional description 19 3 2 1 Spring to close actuator Z 19 3 2 2 Spring to open actuator A 19 3 3 Intended Purpose 19 4 Transport and storage 20 4 1 Storage conditions 20 4 2 Transport 20 4 2 1 Scope of supply 21 5...

Page 4: ...e W 47 10 6 1 Manually lift valve W 47 10 6 2 Removing the Control Top 48 10 6 3 Disconnecting valve W from the housing 48 10 6 4 Releasing the Valve Disk 50 10 7 Maintenance 53 10 7 1 Cleaning the Valve 53 10 7 2 Replacing the V Ring 54 10 7 3 Exchanging the O ring TEFASEP gold 56 10 7 4 Lubricating Seals and Threads 58 10 8 Installation 58 10 8 1 Installing the valve 58 10 8 2 Torques for the Cl...

Page 5: ... the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in these Operating Instructions show the product in a simplified form The actual design of the product can differ from the illustration For detailed views and dimensions of the product please refer to the ...

Page 6: ...in serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of instructions 1 First step in a sequence of operations 2 Second step in a sequence of operations Result of the previous operation The operation is complete the goal has been achieved Hint Further usef...

Page 7: ...ration of Conformity in accordance with the EC Machinery Directive 2006 42 EC General Information EU Declaration of Conformity in accordance with the EC Machinery Directive 2006 42 EC 430BAL008430EN_4 08 03 2022 7 ...

Page 8: ... declaration will become invalid if any alterations are made to the machine which have not been agreed with us We also declare that the relevant technical documentation for this machine has been prepared in accordance with Annex VII Part A and agree to submit the documentation on justified request of national authorities on a data carrier Person authorised for compilation and handover of technical...

Page 9: ...ording to Annex II in category 1 According to the scope of directive 2014 34 EC article 1 paragraph 2 f the exception of the directive applies due to conformity with the machine directive 2006 42 EU The nominal diameters smaller than DN 25 are subject to article 4 paragraph 3 of the Pressure Equipment Directive which specifies sound engineering practice Nominal diameters IPS 4 DN 125 valid for the...

Page 10: ...arry out the relevant tasks Order and cleanliness must be maintained at the work stations and in the entire area surrounding the component Personnel must wear suitable work clothing and personal protective equipment As the operating company must ensure that work clothing and personal protective equipment are used Inform personnel regarding any properties of the product which might pose a health ri...

Page 11: ...d at the valve s place of use They must be complete and in clearly legible form Only use the valve for its intended use The valve must be functional and in good working order Check the condition of the valve before starting work and at regular intervals Wear tight fitting work clothing for all work on the valve Ensure that nobody can get hurt on the parts of the valve Immediately report any faults...

Page 12: ...ty installation and operating regulations for use in potentially explosive areas 2 6 Qualification of personnel This section provides information on how the personnel working on the component must be trained Operating and maintenance personnel must have the necessary qualification to carry out their tasks be instructed with regard to possible dangers know and observe the safety instructions given ...

Page 13: ...on and sound knowledge in the following areas Functionality of the component Operating sequences on the pump What to do in case of an emergency Lines of authority and responsibilities with respect to the task Maintenance personnel Appropriate training and a sound knowledge of the structure and functionality of the component Sound knowledge in the following areas Mechanical equipment Electrical equ...

Page 14: ... 1 General hazard warning Fig 2 Warning Crushing Fig 3 Warning of spring tension Fig 4 Bleed product line and actuator prior to disassembly 2 8 Residual dangers Dangerous situations can be avoided by safety conscious and proactive behaviour of the staff and by wearing personal protective equipment Safety Residual dangers 430BAL008430EN_4 14 08 03 2022 ...

Page 15: ...turn it to GEA Tuchenhagen for proper disposal Danger of injury Danger presented by moving or sharp edged parts The operator must exercise caution and prudence For all work Wear suitable work clothing Never operate the machine if the cover panels are not correctly fitted Never open the cover panels during the operation Never reach into openings As a precautionary measure wear personal protective e...

Page 16: ...nnection 43 by supplying the actuator A with compressed air Before starting any service maintenance or repair work disconnect the valve from the power supply and secure it against inadvertently being switched back on again Only allow a qualified electrician to carry out any work on the electrical power supply Check the electrical equipment of the valve at regular intervals Immediately remedy loose...

Page 17: ... A Actuator B Control top S or control top T VIS 1 Gasket 2 Bearing 3 Sealing washer 4 Bearing disc 5 Seat ring 9 Lantern 10 Spacer nut 11 Radial groove 15 Valve disk X1 17 Valve disk X2 22 Air connection Description Design 430BAL008430EN_4 08 03 2022 17 ...

Page 18: ...Design No Designation 24 Electrical connection 401 Valve housing The valve X can be distinguished from its radial seal 11 by the valve disk Description Design 430BAL008430EN_4 18 08 03 2022 ...

Page 19: ...tion actuated position 3 3 Intended Purpose Shuttle Valve Type X is used for the distribution of streams of liquid within a section of a pipe Shuttle Valve Type W is used for change over of streams of liquid within a section of a pipe The shuttle valves X and W are pressure keeping equipment without safety function in the sense of the pressure equipment directive Directive 97 23 EG They are classi...

Page 20: ... that any ice crystals formed by condensation water can melt 4 2 Transport Fig 8 For transport the following principles apply When transporting the valve be sure to unscrew the control top and the switch bar from the actuator 2 and use the screwed in eye bolt 1 material no 221 104 98 to lift the valve Only use suitable lifting gear and slings for transporting the package units valves Observe the p...

Page 21: ...circumstances should anyone stand under a suspended load Take care when transporting the valve Do not grip sensitive parts of the unit to lift or push the unit or to support yourself Avoid putting the unit down with a jerk 4 2 1 Scope of supply After taking delivery of the component check if the details on the type plate correspond to the data in the order and delivery documents the equipment is c...

Page 22: ...ssure bar psi min 6 0 87 max 8 0 116 Product pressure bar psi 5 0 72 5 5 2 Technical data Refer to the following tables for the key technical data of the valve Technical data Valve Designation Description Size DN 25 to DN 150 1 to 6 OD 2 to 6 IPS Material of product contact parts Stainless steel 1 4404 Installation position Any position if valve and pipe system can drain properly Technical data Ty...

Page 23: ...ir supply Designation Description Air hose Metric Material PE LD outside Ø 6 mm Inside Ø 4 mm Inch Material PA outside Ø 6 35 mm Inside Ø 4 3 mm Product pressure 5 bar 72 5 psi standard 5 bar 72 5 psi on request Control air pressure 6 bar max 8 bar Control air acc to ISO 8573 1 Solid particle content Quality class 6 Particle size max 5 µm Particle density max 5 mg m3 Water content Quality class 4 ...

Page 24: ...at the user carries out resistance tests Resistance good resistance o reduced resistance no resistance Table of sealing resistance permitted operating temperature Medium Maximum operating temperatures Sealing materials EPDM FKM HNBR TEFASEP gold Alkalis up to 3 up to 80 C 176 F o Alkalis up to 5 up to 40 C 104 F o o Alkalis up to 5 up to 80 C 176 F Alkalis more than 5 o Inorganic acids up to 3 up ...

Page 25: ...istance EPDM 40 135 C 40 275 F FKM 10 200 C 14 392 F HNBR 25 140 C 13 284 F The general resistance of the material does not correspond to the maximum operating temperature Technical data Resistance and permitted operating temperature of the sealing materials 430BAL008430EN_4 08 03 2022 25 ...

Page 26: ...100 x 125 129 2 0 125 x 150 154 2 0 150 x Dimensions for Pipes in Inch OD Inch OD Outer diameter Wall thickness Inner diameter Outer diameter according to 1 25 4 1 65 22 1 x 1 38 1 1 65 34 8 x 2 50 8 1 65 47 5 x 2 63 5 1 65 60 2 x 3 76 2 1 65 72 9 x 4 101 6 2 11 97 38 x Dimensions for Pipes in Inch IPS Inch IPS Outer diameter Wall thickness Inner diameter Outer diameter according to DIN EN ISO 112...

Page 27: ...Ø 3 mm 408 121 5 6 Lubricants Lubricants Material no Rivolta F L G MD 2 1 kg tin 413 071 Rivolta F L G MD 2 100g tube 413 136 5 7 Weights Size Valve X Valve X_V Valve W Valve W_V DN 25 about 10 kg about 8 kg DN 40 about 18 kg about 12 kg DN 50 about 18 kg about 12 5 kg DN 65 about 25 kg about 20 5 kg about 30 kg DN 80 about 25 kg about 21 kg about 31 5 kg DN 100 about 34 kg about 29 5 kg about 38 ...

Page 28: ...ich have already been connected against inadvertently being switched on 6 2 Notes on installation The valve can be installed in any position Care must be taken to ensure that the valve housing and the pipe system can drain properly If the valve is installed in the horizontal position pay attention that the vent hole in the actuator is aligned horizontally on one side To prevent damage make sure th...

Page 29: ...en opening the clamp connections on the actuator or on the housing as the released spring pretension will suddenly lift the actuator Therefore release the spring tension before detaching the clamp connections by pressurizing the actuator with compressed air at maximum 8 bar Notice Seals are wearing parts Old seals will cause malfunction of the valve When fitting the valve be sure to fit new housin...

Page 30: ...tion marking on the cover of the actuator Actuator type Actuator Ø mm Air requirement dm3 n Stroke A 98 0 16 B 109 0 26 C 135 0 42 D 170 0 70 E 210 1 10 R 169 1 60 S 210 2 T 210 3 10 D 6 170 1 30 E 6 210 2 S 6 261 3 20 T 6 210 4 U 6 261 5 10 1 Actuators with booster cylinder for increasing the pneumatic actuating force when lower control air pressures are used dm3 n at 1 01325 bar at 0 C according...

Page 31: ...quipment Prior to establishing electrical connections check the maximum permissible operating voltage Carry out the following steps 1 Connect in accordance with the connection plan and the information in the corresponding instruction manual of the control top or in the data sheets of the magnetic switch and initiators Done Hint The proximity switches in the control top are factory set During trans...

Page 32: ...ting into Operation For commissioning the following principles apply Only allow properly qualified staff to set the valve into operation Establish all connections correctly The safety devices for the valve must be complete fully functional and in perfect condition Check the function before starting any work When the valve is switched on the danger zones must be free Remove any liquids that have es...

Page 33: ...ervals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any changes to the component immediately to the person in charge Always keep danger zones clear Do not leave any objects in the danger zone Only allow persons to enter the danger zone when the machine is de...

Page 34: ...r 9 1 1 Cleaning Process Examples Typical Cleaning Parameters in Dairy Operations Example of a two phase cleaning process Sodium hydroxide solution and sodium hydroxide based combination products in concentrations from 0 5 to 2 5 at 75 C 167 F to 80 C 176 F Phosphoric or nitric acid and combination products based thereon in the concentrations of 0 3 to 1 5 at approx 65 C 149 F Example of a cleanin...

Page 35: ...lly performed using nitric acid HNO3 at approx 80 C 176 F at a concentration of 3 and a contact time of 6 to 8 hours Hint TEFASEP gold valve seat seals achieve optimum sealing only after an initial CIP or SIP cleaning Operating conditions CIP or SIP cleaning Medium Lye hot water or saturated steam Temperature 80 C 176 F Holding time 20 30 min The valve must be brought to the closed position for a ...

Page 36: ...n to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carry out maintenance work When replacing parts only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Before setting the unit back in...

Page 37: ...riods the valves must be checked for leakage and proper function 10 2 1 Product contact seals Carry out the following steps 1 Regularly check Stem seal between upper housing and lantern V ring and O ring TEFASEP gold valve seat seal in the valve disks O rings between the valve housings Done 10 2 2 Pneumatic connections Carry out the following steps 1 Check the operating pressure at the pressure re...

Page 38: ...placed at longer intervals The actual maintenance intervals can only be determined by the user since they depend on the operating conditions for instance daily period of use switching frequency type and temperature of the product type and temperature of the cleaning solution ambient conditions Maintenance intervals Applications Maintenance Intervals Guideline Values Elastomers Maintenance Interval...

Page 39: ...ut off the control air supply 3 Disconnect the power supply 4 Take the valve out of the pipe section with all housings and housing connections if possible Done 10 5 Disassembling Valve X 10 5 1 Manually lift valve X Fig 10 Requirement No solenoid valve must be actuated electrically or manually The pneumatic and electrical connections on the plant side can remain on the control top Spring closing v...

Page 40: ...ing steps 1 Release three cheese head screws 25 and take off the cap B1 2 Pressurize the actuator with compressed air max 8 bar by activating solenoid valve Y1 at the manual operation element S The valve disk 15 17 is raised 3 Vent the actuator Spring opening valve Notice The valve disk the bearing disk and the sealing washer are sensitive parts Damage to these parts can result in malfunction When...

Page 41: ...lfunction When the shaft of the valve disc is pulled out the stem of the valve disc must not hit the valve housing The bearing disk and the sealing washer must not hit the stem of the valve disk when the valve insert is withdrawn Do not set the valve insert down on the valve disk but lay it down Carry out the following steps 1 Remove the clamp connection 43 3 2 Withdraw the valve from the housing ...

Page 42: ...he valve disk from the housing connection U This completes removal of the valve disk 10 5 3 Removing the Lower Valve Disk Fig 13 Fig 14 Notice Loose seat ring Damage to sealing surfaces Do not hit the seat 5 onto the lower valve disk when the valve is moved Maintenance Disassembling Valve X 430BAL008430EN_4 42 08 03 2022 ...

Page 43: ...s lowered 2 Unscrew the valve disk 17 with an open end spanner 3 Remove the seat ring 5 from the housing 4 Vent the actuator with compressed air max 8 bar 5 Remove the clamp connection 43 2 between the lantern and the housing 6 Vent the actuator This completes removal of the valve disk Spring opening valve Carry out the following steps 1 Vent the actuator with compressed air max 8 bar The valve di...

Page 44: ...e to the permanent magnet Protect the permanent magnet against impact stress Carry out the following steps 1 Remove the clamps R between control top and actuator 2 Pull off the control top B upwards 3 Loosen and unscrew the T VIS switch bar 1 with a hex key for 1 1 or an a f 13 open ended wrench for 1 2 The control top has been taken off Maintenance Disassembling Valve X 430BAL008430EN_4 44 08 03 ...

Page 45: ...ve parts against impact stress The bearing disk 4 and the sealing washer 3 must not hit the stem of the valve disk when the valve insert is withdrawn Carry out the following steps 1 Withdraw the valve from the housing The valve is separated from the housing Maintenance Disassembling Valve X 430BAL008430EN_4 08 03 2022 45 ...

Page 46: ...release the valve disk 4 Unscrew the valve disk together with the bearing disk 4 bearing 2 gasket 1 and sealing washer 3 5 Unscrew the spacer nut 10 from the valve disc using 2 open ended wrenches 6 Slide off the bearing disk with bearing and the sealing disk with sealing ring from the valve disk 7 Remove the clamp connection 46 between the lantern and the actuator 8 Remove the lantern Maintenance...

Page 47: ... element S The valve disk is raised 3 Vent the actuator Spring opening valve Notice The valve disk the bearing disk and the sealing washer are sensitive parts Damage to these parts can result in malfunction When the shaft of the valve disc is pulled out the stem of the valve disc must not hit the valve housing The bearing disk and the sealing washer must not hit the stem of the valve disk when the...

Page 48: ...g Fig 19 Notice Sensitive valve parts Sensitive parts Do not set the valve insert down on the valve disk but lay it down Notice The valve disk the bearing disk and the sealing washer are sensitive parts Damage to these parts can result in malfunction When the shaft of the valve disc is pulled out the stem of the valve disc must not hit the valve housing The bearing disk and the sealing washer must...

Page 49: ...2 Withdraw the valve from both housings 401 1 401 2 The valve is separated from the housing Maintenance Disassembling Valve W 430BAL008430EN_4 08 03 2022 49 ...

Page 50: ...e as the released spring tension will suddenly lift the actuator Do not put your hand into the valve housing Before releasing the clamp connection 46 pre tension the actuator with an emergency manual actuator H material no 221 310 74 Notice The permanent magnet on the switch bar is fragile Damage to the permanent magnet Protect the permanent magnet against impact stress Carry out the following ste...

Page 51: ...g a belt wrench 8 Remove the emergency manual actuator H Spring opening valve Carry out the following steps 1 Vent the actuator The valve disk is lowered 2 Remove the clamp connection 46 between drive and lamp 3 Loosen the spacer nut 10 using an open ended wrench 4 Grip the valve disk at the width across flats 15 1 and loosen the actuator A with approx 3 turns using a belt wrench 5 Remove the clam...

Page 52: ...crew the actuator A manually and remove it 3 Unscrew the spacer nut 10 from the valve disk After the spacer nut 10 is unscrewed the valve disk could fall out and become damaged For this reason grip the valve disk while removing the spacer nut 10 4 Remove the valve disk 15 downwards The stem of the valve disk is a sealing surface It must not become damaged during removal 5 Remove the clamp connecti...

Page 53: ...he sealing washer 3 gasket 1 bearing disk 4 and bearing 2 from the housing 8 Remove the housing This completes removal of the valve disk 10 7 Maintenance 10 7 1 Cleaning the Valve Fig 24 Maintenance Maintenance 430BAL008430EN_4 08 03 2022 53 ...

Page 54: ...ggressive towards stainless steel Use only cleaning mediums which do not damage the materials of the control top PPE PA Carry out the following steps 1 Disassemble the valve see Section 10 5 Page 39 and Section 10 6 Page 47 2 Carefully clean the individual parts Done 10 7 2 Replacing the V Ring Hint Replace defective seals but always fit new housing O rings to ensure the tightness of the valve Alw...

Page 55: ...th product rear side Pay attention that water does not drip into the V ring groove on the valve disk 3 Air out the valve upon connection 22 4 Put in the V ring Make sure the installation position of the V ring is correct see illustration Fig 27 5 Use the insertion tool to press in the V ring evenly press in at several opposite points along the circumference Fig 28 6 Insert the V ring evenly 7 Repl...

Page 56: ...edged parts The O ring cutter cuts the seal with a hot metal tip This process heats up the seal and possibly also metal parts of the valve When removing the valve seat seal always wear heat resistant protective gloves Carry out the following steps 1 Place the heated metal tip of the O ring cutter at right angles on the valve seat seal to be removed 2 Cut through the valve seat seal at one point us...

Page 57: ...al groove Th generated clicking sound is proof of correct installation After fitting a new TEFASEP gold valve seat seal it could be that the valve might not be leak proof yet Only after the first CIP or SIP cleaning see the valve seat seal will adjust itself optimally to the sealing surfaces and will ensure perfect sealing up to the maximum closing pressure or vacuum Fig 32 The valve seat seal is ...

Page 58: ...roved for foodstuff and are resistant to beer froth They have the NSF H1 USDA H1 registration They do not affect the taste or the consistency of the products and are compatible with the seals in contact with product PARALIQ GTE 703 can be ordered from GEA Tuchenhagen under material no 413 064 and Rivolta F L G MD 2 can be ordered under material no 413 071 Using other types of grease can result in ...

Page 59: ...ten the clamp connections and clamps on the valve to the torques specified in the table Tightening torques required Torques Nm lbft Clamps on the control top 1 0 7 Clamp connection cast half rings M6 9 6 6 Clamp connection cast half rings M8 22 16 2 Cast clamps M10 45 33 Lower valve disk 17 of valve X DN 25 50 1 2 24 17 7 DN 65 100 2 4 58 42 8 DN125 150 6 70 51 6 10 8 3 Check stroke Set valve stro...

Page 60: ...e stroke mm X X_V W W_V Metric 25 8 11 40 13 25 50 14 25 65 25 25 50 80 25 25 50 100 25 25 55 125 55 5 55 150 55 5 55 Inch OD 1 7 7 1 5 16 22 2 16 5 22 5 2 5 25 40 19 44 3 18 40 17 42 4 27 5 55 22 5 53 Inch IPS 2 20 25 3 21 25 4 25 25 6 55 5 55 Check the function of the proximity switches adjust if necessary see instruction manual control top Maintenance 430BAL008430EN_4 60 08 03 2022 ...

Page 61: ...close Dirt foreign material between valve seat and valve disk Clean valve housing and valve seat Spring defective Replace the actuator Valve closes too slowly O rings in actuator and control top are dry friction losses Grease O rings Leakage in the area of the valve housing Housing O rings defective Valve disassembly Housing Replace the O Ring Leakage in the lantern Sealing ring defective Replace ...

Page 62: ...e at the place of installation The component consists of the following materials Metals Synthetic materials Electronic parts Lubricants containing oil and grease Separate the different materials and dispose of them correctly sorted Also observe the instructions regarding disposal in the operating instructions for the individual components 12 2 2 Valve Actuator Disposal Danger The spring forces in ...

Page 63: ...13 Spare parts list shuttle valve X Fig 34 Fig 35 Spare parts list shuttle valve X 430BAL008430EN_4 08 03 2022 63 ...

Page 64: ... 113 02 221 113 02 221 113 03 17 Valve disk X2 1 4404 221 117 01 221 117 03 221 117 04 221 117 05 28 O ring EPDM 930 276 930 276 930 276 930 350 FKM 930 277 930 277 930 277 930 269 HNBR 930 627 930 627 930 627 930 628 29 O ring NBR 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 01 221 107 02 221 107 02 221 107 03 35 Blanking plate 1 4404...

Page 65: ... 07 221 113 08 17 Valve disk X2 1 4404 221 117 06 221 117 07 221 117 09 221 117 36 28 O ring EPDM 930 350 930 350 930 373 930 373 FKM 930 269 930 269 930 383 930 383 HNBR 930 628 930 628 29 O ring NBR 930 026 930 026 930 035 930 035 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 03 221 107 04 221 107 18 221 107 06 35 Blanking plate 1 4404 221 144 03 221 144 04 221 144 ...

Page 66: ... 113 02 221 113 02 221 113 03 17 Valve disk X2 1 4404 221 117 12 221 117 03 221 117 04 221 117 11 28 O ring EPDM 930 276 930 276 930 276 930 350 FKM 930 277 930 277 930 277 930 269 HNBR 930 627 930 627 930 627 930 628 29 O ring NBR 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 01 221 107 02 221 107 02 221 107 03 35 Blanking plate 1 4404...

Page 67: ... 1 4404 221 117 06 221 117 07 221 117 36 28 O ring EPDM 930 350 930 350 930 373 FKM 930 269 930 269 930 383 HNBR 930 628 930 628 29 O ring NBR 930 026 930 026 930 035 30 O ring NBR 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 03 221 107 04 221 107 06 35 Blanking plate 1 4404 221 144 03 221 144 04 221 144 05 43 Clamp join KL 1 4401 221 507 09 221 507 11 221 507 14 46 Clamp join KL 1 4401 2...

Page 68: ...3 02 221 113 04 221 113 05 221 113 08 17 Valve disk X2 1 4404 221 117 14 221 117 06 221 117 13 221 117 10 28 O ring EPDM 930 276 930 350 930 350 930 373 FKM 930 277 930 269 930 269 930 383 HNBR 930 627 930 628 930 628 29 O ring NBR 930 026 930 026 930 026 930 035 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 02 221 107 03 221 107 04 221 107 06 35 Blanking plate 1 4404...

Page 69: ...32 100 28 1 O ring Ø 15 x 3 15 x 3 23 x 3 23 x 3 29 x 3 29 x 3 EPDM 930 276 930 276 930 350 930 350 930 373 930 373 FKM 930 277 930 277 930 269 930 269 930 383 930 383 HNBR 930 627 930 627 930 628 930 628 29 1 O ring Ø 20 x 3 20 x 3 20 x 3 20 x 3 25 x 3 25 x 3 NBR 930 026 930 026 930 026 930 026 930 035 930 035 30 1 O ring Ø 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 NBR 930 026 930 026 930 026 930...

Page 70: ...14 Spare parts list shuttle valve X_V Fig 36 Spare parts list shuttle valve X_V 430BAL008430EN_4 70 08 03 2022 ...

Page 71: ...02 221 113 02 221 113 03 17 Valve disk X2 1 4404 221 117 12 221 117 03 221 117 04 221 117 32 28 O ring EPDM 930 276 930 276 930 276 930 350 FKM 930 277 930 277 930 277 930 269 HNBR 930 627 930 627 930 627 930 628 29 O ring NBR 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 01 221 107 02 221 107 02 221 107 03 35 Blanking plate 1 4404 221 ...

Page 72: ... 221 147 01 221 147 01 221 147 01 15 Valve disk X1 1 4404 221 113 04 221 113 20 221 113 08 17 Valve disk X2 1 4404 221 117 33 221 117 31 221 117 36 28 O ring EPDM 930 350 930 350 930 350 FKM 930 269 930 269 930 269 HNBR 930 628 930 628 930 628 29 O ring NBR 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 03 221 107 03 221 107 04 35 Blanking plate 1 4404 221 144 03 221 144 03 221 144 04 43 Cl...

Page 73: ...932 035 932 039 932 062 932 041 HNBR 932 087 932 088 932 090 932 100 28 1 O ring Ø 15 x 3 15 x 3 23 x 3 23 x 3 29 x 3 29 x 3 EPDM 930 276 930 276 930 350 930 350 930 373 930 373 FKM 930 277 930 277 930 269 930 269 930 383 930 383 HNBR 930 627 930 627 930 628 930 628 29 1 O ring Ø 20 x 3 20 x 3 20 x 3 20 x 3 25 x 3 25 x 3 NBR 930 026 930 026 930 026 930 026 930 035 930 035 Sealing set complete EPDM...

Page 74: ...15 Spare parts list Shuttle valve W Fig 37 Fig 38 Spare parts list Shuttle valve W 430BAL008430EN_4 74 08 03 2022 ...

Page 75: ...2 221 147 02 221 147 02 221 147 01 15 Valve disc W V ring 1 4404 221 116 01 221 116 11 221 116 12 221 116 05 15 1 Valve disc W TS O ring 1 4404 221 116 40 221 116 41 221 116 42 221 116 43 29 O ring NBR 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 01 221 107 02 221 107 02 221 107 03 35 Blanking plate 1 4404 221 144 01 221 144 02 221 144...

Page 76: ...ing 1 4404 221 116 06 221 116 07 221 116 10 221 116 30 15 1 Valve disc W TS O ring 1 4404 221 116 44 221 116 45 29 O ring NBR 930 026 930 026 930 035 930 035 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 03 221 107 04 221 107 18 221 107 06 35 Blanking plate 1 4404 221 144 03 221 144 04 221 144 06 221 144 05 43 Clamp join KL 1 4401 221 507 09 221 507 11 221 507 13 221 ...

Page 77: ...2 221 147 02 221 147 02 221 147 01 15 Valve disc W V ring 1 4404 221 116 01 221 116 11 221 116 12 221 116 05 15 1 Valve disc W TS O ring 1 4404 221 116 40 221 116 41 221 116 42 221 116 43 29 O ring NBR 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 01 221 107 02 221 107 02 221 107 03 35 Blanking plate 1 4404 221 144 01 221 144 02 221 144...

Page 78: ...21 116 06 221 116 07 221 116 34 15 1 Valve disc W TS O ring 1 4404 221 116 44 221 116 45 29 O ring NBR 930 026 930 026 930 035 30 O ring NBR 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 03 221 107 04 221 107 06 35 Blanking plate 1 4404 221 144 03 221 144 04 221 144 05 43 Clamp join KL 1 4401 221 507 09 221 507 11 221 507 14 46 Clamp join KL 1 4401 221 507 06 221 507 06 221 507 11 391 Hous...

Page 79: ...16 19 221 116 16 221 116 18 221 116 09 29 O ring NBR 930 026 930 026 930 026 930 035 30 O ring NBR 930 026 930 026 930 026 930 026 33 Seat ring N 1 4404 221 107 02 221 107 03 221 107 04 221 107 06 35 Blanking plate 1 4404 221 144 02 221 144 03 221 144 04 221 144 05 43 Clamp join KL 1 4401 221 507 04 221 507 09 221 507 11 221 507 14 46 Clamp join KL 1 4401 221 507 06 221 507 06 221 507 06 221 507 1...

Page 80: ...1 1 O ring Ø 30 5 x 5 48 x 5 69 5 x 6 94 8 x 6 TEFASEP gold 930 100 930 101 930 102 930 103 29 1 O ring Ø 20 x 3 20 x 3 20 x 3 20 x 3 25 x 3 25 x 3 NBR 930 026 930 026 930 026 930 026 930 035 930 035 30 1 O ring Ø 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 20 x 3 NBR 930 026 930 026 930 026 930 026 930 026 930 026 Sealing set complete EPDM 221 304 18 221 304 19 221 304 20 221 304 21 221 304 22 221 304 23 ...

Page 81: ...16 Spare parts list shuttle valve X_V Fig 39 Fig 40 Spare parts list shuttle valve X_V 430BAL008430EN_4 08 03 2022 81 ...

Page 82: ... 221 116 26 29 O ring NBR 930 026 930 026 930 026 930 026 930 026 930 026 30 O ring NBR 930 026 930 026 930 026 930 026 930 026 930 026 33 Seat ring 1 4404 221 107 03 221 107 03 221 107 04 221 107 03 221 107 03 221 107 04 35 Blanking plate 1 4404 221 144 03 221 144 03 221 144 04 221 144 03 221 144 03 221 144 04 43 Clamp join KL 1 4401 221 507 09 221 507 09 221 507 11 221 507 09 221 507 09 221 507 ...

Page 83: ... 221 603 01 221 603 01 221 603 01 221 603 01 221 603 01 221 603 01 B Control top T VIS See parts list for control top T VIS Grease RIVOLTA F L G 100g tube not included with sealing set 413 136 1 The sealing set includes the items 1 5 6 7 29 and 30 Items marked with an are wearing parts Do not grease Item 7 Spare parts list shuttle valve X_V 430BAL008430EN_4 08 03 2022 83 ...

Page 84: ...g e V German Institute for Standardization EN European Standard EPDM Material designation Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629 Fluorine rubber h Unit of measurement of time hour HNBR Material designation Short designation according to DI...

Page 85: ...licitly specified otherwise PTFE Polytetrafluoroethylene SET UP Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages SIP Sterilization in place SW Indicates the size of spanners width across flats TEFASEP gold Sealing material for the valve seat seal T VIS Tuchenhagen Valve Information System V AC...

Page 86: ...Abbreviation Explanation Inch OD Tube measurement according to British Standard BS outside diameter Inch IPS American pipe measurement iron pipe size Appendix 430BAL008430EN_4 86 08 03 2022 ...

Page 87: ...Appendix 430BAL008430EN_4 08 03 2022 87 ...

Page 88: ......

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