GEA Aseptomag AMV, Operating Instructions Manual

Page: 3 / 60

TABLE OF CONTENTS
1 General Information 5
1.1 Information on the Document 5
1.1.1 Binding Character of These Operating Instructions 5
1.1.2 Notes on the Illustrations 5
1.1.3 Symbols and Highlighting 5
1.2 Manufacturer address 6
1.3 Customer service 6
1.4 EC Declaration of Incorporation 7
2 Safety 8
2.1 Intended use 8
2.1.1 Requirements for operation 8
2.1.2 Pressure equipment directive 8
2.1.3 ATEX directive 8
2.1.4 Improper operating conditions 8
2.2 Operator’s Duty of Care 9
2.3 Subsequent changes 10
2.4 General safety instructions and dangers 10
2.4.1 Principles for safe operation 10
2.4.2 Environmental Protection 10
2.4.3 Electrical Equipment 11
2.5 Supplementary Regulations 11
2.6 Qualification of personnel 11
2.7 Safety equipment 12
2.7.1 Signage 13
2.8 Residual dangers 13
2.9 Danger zones 14
3 Description 15
3.1 Design of the Valve 15
3.2 Valve Identification 16
3.3 Valve settings with manual actuation 18
3.3.1 Valve with hand wheel 18
3.4 Sealing Concepts 19
3.4.1 "Shrink-on Fit" Version 19
3.4.2 System “integrated valve seat seal” 19
4 Transport and storage 20
4.1 Storage conditions 20
4.2 Transport 20
4.2.1 Scope of supply 20
5 Technical data 21
5.1 Technical data 21
6 Assembly and installation 23
6.1 Safety instructions 23
6.2 Notes on installation 23
6.3 Welding In a Valve with Pipe Connection 23
6.3.1 Welding In and Installing a Valve 23
6.3.2 Welding post-treatment 24
6.4 Pneumatic connections 24
6.4.1 Air Requirement 24
6.4.2 Establishing the Compressed Air Supply 25
6.5 Electrical connections 26
7 Start-up 27
7.1 Safety instructions 27
7.2 Notes on commissioning 27
8 Operation and control 28
8.1 Safety instructions 28
9 Cleaning 29
9.1 Cleaning 29
9.2 Sterilisation 29
9.3 Passivation 29
430BAL013317EN_1
11.03.2019 3